Master Production Schedule

Periode
13
14
15
16
17
18
19
20
21
22
23
24

Large Night Lamp

1056
975
954
893
815
723
708
621
550
492
434
385

Available

Mini Night Lamp

928
892
805
754
716
688
598
568
524
469
413
352

Workstation Master Files

Workstation
1
2
3
4
5
6

Large Night Lamp

Operation
Cutting
Assembly 1
Assembly 2
Assembly 3
Assembly 4
Packaging

Efficiency
92%
90%
96%
91%
92%
98%

Ro

Available Time
Periode
13
14
15
16
17
18
19
20
21
22
23
24

Hari Kerja
24
24
25
26
25
26
24
26
25
26
27
26

Operation
Cutting
Assembly 1
Assembly 2
Assembly 3
Assembly 4
Packaging
Total
Jumlah Pekerja
Utilitas Mesin
Jam Kerja

ster Files
Workstation
1
2
3
4
5
6

Mini Night Lamp

Operation
Cutting
Assembly 1
Assembly 2
Assembly 3
Assembly 4
Packaging

Large Night Lamp

Workstation
1
2
3
4
5
6

Efficiency
93%
94%
95%
96%
98%
91%

12
95%
7

Routing and Work Standard Time

Large Night Lamp
Standard Time/Unit (minute)
3
9
5
13
7
4
41
Orang
per mesin
per hari

Mini Night Lamp

Workstation
1
2
3
4
5
6

Operation
Cutting
Assembly 1
Assembly 2
Assembly 3
Assembly 4
Packaging
Total
Work Staion
1
2
3
4
5
6
Jumlah

Jumlah Pek
Large
2
2
2
2
2
2
12
24

Mini Night Lamp

Standard Time/Unit (minute)
6
10
9
12
5
5
47
Jumlah Pekerja
Mini
2
2
2
2
2
2
12
24

Workstation
1
2
3
4
5
6

Large Night Lamp

Standard Time
3
9
5
13
7
4

Efficiency
0.92
0.9
0.96
0.91
0.92
0.98

Workstation
1
2
3
4
5
6

Mini Night Lamp

Standard Time
6
10
9
12
5
5

Efficiency
0.93
0.94
0.95
0.96
0.98
0.91

Bill Of Labor Approach

Master Pr
Periode
Large Night Lamp
Mini Night Lamp
Periode
Hari kerja

13
1056
928

14
975
892

15
954
805

16
893
754

13
24

14
24

15
25

16
26

C
Workstation
13
1
2
3
4
5
6

105720
103421
110316
104570
105720
112614

14
105720
103421
110316
104570
105720
112614

15
110124
107730
114912
108927
110124
117306

16
114529
112040
119509
113285
114529
121999

Capacity
Workstation
13
1
2
3
4
5
6

14

15

16

28192
27579
29418
27886
28192
30031

28192
27579
29418
27886
28192
30031

29367
28728
30644
29048
29367
31282

30542
29878
31869
30210
30542
32533

106869
108018

14
106869
108018

15
111321
112518

16
115774
117019

Workstation
13
1
2

3
4
5
6

109167
110316
112614
104570

109167
110316
112614
104570

113715
114912
117306
108927

118264
119509
121999
113285

Capacit
Workstation
13
1
2
3
4
5
6

187020
189031
191042
193053
197075
182998

14
187020
189031
191042
193053
197075
182998

15
194812
196907
199002
201096
205286
190623

16
202605
204783
206962
209140
213497
198248

pproach
Master Production Schedule
17
18
815
723
716
688

19
708
598

20
621
568

21
550
524

22
492
469

17
25

19
24

20
26

21
25

22
26

20
114529
112040
119509
113285
114529
121999

21
110124
107730
114912
108927
110124
117306

22
114529
112040
119509
113285
114529
121999

21

22

17
110124
107730
114912
108927
110124
117306

18
26

Capacity Available Large Night Lamp

Periode
18
19
114529
105720
112040
103421
119509
110316
113285
104570
114529
105720
121999
112614

Capacity Available Large Night Lamp With Overtime

Periode
17
18
19
20
29367
30542
28192
30542
28728
29878
27579
29878
30644
31869
29418
31869
29048
30210
27886
30210
29367
30542
28192
30542
31282
32533
30031
32533

17
111321
112518

Capacity Available Mini Night Lamp

Periode
18
19
115774
106869
117019
108018

20
115774
117019

29367
28728
30644
29048
29367
31282

30542
29878
31869
30210
30542
32533

21
111321
112518

22
115774
117019

113715
114912
117306
108927

118264
119509
121999
113285

109167
110316
112614
104570

118264
119509
121999
113285

113715
114912
117306
108927

118264
119509
121999
113285

Capacity Available Mini Night Lamp With Overtime

Periode
17
18
19
20
194812
202605
187020
202605
196907
204783
189031
204783
199002
206962
191042
206962
201096
209140
193053
209140
205286
213497
197075
213497
190623
198248
182998
198248

21
194812
196907
199002
201096
205286
190623

22
202605
204783
206962
209140
213497
198248

23
434
413

24
385
352

23
27

24
26

23

24
118934
116349
124105
117642
118934
126691

23

Workstation
13
1
2
3
4
5
6
TOTAL
114529
112040
119509
113285
114529
121999

8736
18784
13632
24864
12032
8864
86912

Workstation
1
2
3
4
5
6

13
212589
211439
219483
214886
218334
217184

24
31716
31027
33095
31371
31716
33785

23

30542
29878
31869
30210
30542
32533

Workstation
1
2
3
4
5
6

13
215212
216610
220460
220939
225267
213029

24
120227
121520

115774
117019

Workstatio
5000
4500
4000
3500

122813
124105
126691
117642

23

118264
119509
121999
113285

24
210397
212660
214922
217184
221709
205873

202605
204783
206962
209140
213497
198248

Workstatio
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
13

14

15

16

17

18

19

20

21

Workstatio
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0
13

14

15

16

17

18

19

20

21

Workstatio
5000
4900
4800
4700
4600
4500
4400
4300
4200
4100
13

14

15

16

17

18

19

20

21

14

15
8277
17695
12903
23379
11285
8360
81899

14
212589
211439
219483
214886
218334
217184

14
215212
216610
220460
220939
225267
213029

7203
15577
11251
20657
10021
7342
72051

Capacity Requirement
Periode
17
18
19
6741
6297
5712
14495
13387
12352
10519
9807
8922
19187
17655
16380
9285
8501
7946
6840
6332
5822
67067
61979
57134

16
230303
229059
237773
232794
236528
235284

Total Capacity Available

Periode
17
18
19
221445
230303
212589
220248
229059
211439
228627
237773
219483
223839
232794
214886
227430
236528
218334
226233
235284
217184

16
233147
234661
238831
239350
244039
230781

Total Capacity Available With Overtime

Periode
17
18
19
224179
233147
215212
225635
234661
216610
229646
238831
220460
230144
239350
220939
234653
244039
225267
221905
230781
213029

16
7692
16636
12015
22062
10703
7841
76949

15
221445
220248
228627
223839
227430
226233

15
224179
225635
229646
230144
234653
221905

Workstation 1

capacity requirement

5000
4500
4000
3500

Workstation 1

capacity requirement
capacity available
capacity with overtime

17

18

19

20

21

22

23

5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

24

13

14

15

16

17

Workstation 3

capacity requirement
capacity available
capacity with overtime

17

18

19

20

21

22

18

23

5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

24

13

14

15

16

17

Workstation 5

18

W
5000

capacity requirement
capacity available
capacity with overtime

4500
4000
3500
3000
2500
2000
1500
1000
500
0

17

18

19

20

21

22

23

24

13

14

15

16

17

18

ent
20

21

22

23

24

5271
11269
8217
14889
7187
5324
52157

4794
10190
7466
13438
6470
4820
47178

4290
9118
6681
12024
5789
4313
42215

3780
8036
5887
10598
5103
3801
37205

3267
6985
5093
9229
4455
3300
32329

20
230303
229059
237773
232794
236528
235284

21
221445
220248
228627
223839
227430
226233

22
230303
229059
237773
232794
236528
235284

23
239161
237869
246918
241747
245625
244333

24
230303
229059
237773
232794
236528
235284

20
233147
234661
238831
239350
244039
230781

21
224179
225635
229646
230144
234653
221905

22
233147
234661
238831
239350
244039
230781

23
242113
243687
248017
248555
253425
239658

24
233147
234661
238831
239350
244039
230781

able

h Overtime

Workstation 2

capacity requirement

Workstation 2

capacity requirement
capacity available
capacity with overtime

14

15

16

17

18

19

20

21

22

23

24

Workstation 4

capacity requirement
capacity available
capacity with overtime

14

15

16

17

18

19

20

21

22

23

24

Workstation 6

capacity requirement
capacity available
capacity with overtime

14

15

16

17

18

19

20

21

22

23

24

Capacity P
Work Station
1
2
3
4
5
6
Total

Work Station
1
2
3
4
5
6
Total

Large Night Lamp

Standard Time

Efficiency

3
9
5
13
7
4
41
Mini Night Lamp
Standard Time
6
10
9
12
5
5
47

92%
90%
96%
91%
92%
98%

Efficiency
93%
94%
95%
96%
98%
91%

apacity Planning Using Overall Factor A

Periode
Night Lamp Large
Night Lamp Mini

13
1056
928
13
24

Periode
Hari Kerja

14
975
892
14
24

Master Productio
16
893
754

15
954
805
15
25

16
26

Capacity
Workstation
1
2
3
4
5
6

13
105720
103421
110316
104570
105720
112614

14
105720
103421
110316
104570
105720
112614

15
110124
107730
114912
108927
110124
117306

16
114529
112040
119509
113285
114529
121999

Capacity Availab
Workstation
13
1
2
3
4
5
6

28192
27579
29418
27886
28192
30031

14
28192
27579
29418
27886
28192
30031

15
29367
28728
30644
29048
29367
31282

16
30542
29878
31869
30210
30542
32533

Capacity
Workstation
1
2

13
106869
108018

14
106869
108018

15
111321
112518

16
115774
117019

3
4
5
6

109167
110316
112614
104570

109167
110316
112614
104570

113715
114912
117306
108927

118264
119509
121999
113285

Capacity Availab
Workstation
1
2
3
4
5
6

13
187020
189031
191042
193053
197075
182998

14
187020
189031
191042
193053
197075
182998

15
194812
196907
199002
201096
205286
190623

16
202605
204783
206962
209140
213497
198248

Factor Approach
Master Production Shedule
17
18
815
723
716
688
17
25

18
26

19
708
598
19
24

20
621
568

21
550
524

22
492
469

23
434
413

20
26

21
25

22
26

23
27

20
114529
112040
119509
113285
114529
121999

21
110124
107730
114912
108927
110124
117306

22
114529
112040
119509
113285
114529
121999

23
118934
116349
124105
117642
118934
126691

Capacity Available Large Night Lamp With Overtime

Periode
17
18
19
20
29367
30542
28192
30542
28728
29878
27579
29878
30644
31869
29418
31869
29048
30210
27886
30210
29367
30542
28192
30542
31282
32533
30031
32533

21
29367
28728
30644
29048
29367
31282

22
30542
29878
31869
30210
30542
32533

23
31716
31027
33095
31371
31716
33785

21
111321
112518

22
115774
117019

23
120227
121520

Capacity Available Large Night Lamp

Periode
17
18
19
110124
114529
105720
107730
112040
103421
114912
119509
110316
108927
113285
104570
110124
114529
105720
117306
121999
112614

Capacity Available Mini Night Lamp

Periode
17
18
19
111321
115774
106869
112518
117019
108018

20
115774
117019

113715
114912
117306
108927

118264
119509
121999
113285

109167
110316
112614
104570

118264
119509
121999
113285

113715
114912
117306
108927

118264
119509
121999
113285

122813
124105
126691
117642

Capacity Available Mini Night Lamp With Overtime

Periode
17
18
19
20
194812
202605
187020
202605
196907
204783
189031
204783
199002
206962
191042
206962
201096
209140
193053
209140
205286
213497
197075
213497
190623
198248
182998
198248

21
194812
196907
199002
201096
205286
190623

22
202605
204783
206962
209140
213497
198248

23
210397
212660
214922
217184
221709
205873

24
385
352

Workstation

13
1
2
3
4
5
6
Total

24
26

24
114529
112040
119509
113285
114529
121999

24
30542
29878
31869
30210
30542
32533

Historical Proportion
0.102
0.216
0.159
0.284
0.136
0.102
1.000

14
8889
18766
13827
24691
11852
8889
86912

8377
17683
13030
23267
11169
8377
81899

Workstation
13
1
2
3
4
5
6

15

212589
211439
219483
214886
218334
217184

14
212589
211439
219483
214886
218334
217184

15

215212
216610
220460
220939
225267
213029

14
215212
216610
220460
220939
225267
213029

221445
220248
228627
223839
227430
226233

Workstation
13
1
2
3
4
5
6

24
115774
117019

224179
225635
229646
230144
234653
221905

Workstation 1
5000
4500
4000

118264
119509
121999
113285

24
202605
204783
206962
209140
213497
198248

Workstation 1
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

13

14

15

16

17

18

19

20

21

22

23

24

Workstation 3
5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

13

14

15

16

17

18

19

20

21

22

23

24

Workstation 5
5000
4900
4800
4700
4600
4500
4400
4300
4200
4100

13

14

15

16

17

18

19

20

21

22

23

24

15
7870
16614
12242
21861
10494
7870
76949

16
7369
15557
11463
20470
9826
7369
72051

Capacity Requirement
Periode
17
18
19
6860
6339
5844
14481
13382
12336
10670
9861
9090
19054
17608
16232
9146
8452
7791
6860
6339
5844
67067
61979
57134

20

21

5335
11262
8298
14818
7113
5335
52157

4826
10187
7506
13403
6434
4826
47178

16
230303
229059
237773
232794
236528
235284

Total Capacity Available

Periode
17
18
19
221445
230303
212589
220248
229059
211439
228627
237773
219483
223839
232794
214886
227430
236528
218334
226233
235284
217184

20
230303
229059
237773
232794
236528
235284

21
221445
220248
228627
223839
227430
226233

22
230303
229059
237773
232794
236528
235284

16
233147
234661
238831
239350
244039
230781

Total Capacity Available With Overtime

Periode
17
18
19
224179
233147
215212
225635
234661
216610
229646
238831
220460
230144
239350
220939
234653
244039
225267
221905
230781
213029

20
233147
234661
238831
239350
244039
230781

21
224179
225635
229646
230144
234653
221905

22
233147
234661
238831
239350
244039
230781

Workstation

on 1
5000
4500
4000

Workstation

on 1

Capacity Requirement
Capacity Available
Capacity Available With Overtime

22

23

24

5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

13

14

15

16

17

18

Capacity Requirement
Capacity Available
Capacity Available With Overtime

23

24

5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

13

14

15

16

17

18

21

22

23

Capacity Requirement
Capacity Available
Capacity Available With Overtime

23

19

20

21

22

23

Workstation

ion 5

22

20

Workstation

on 3

22

19

24

5000
4500
4000
3500
3000
2500
2000
1500
1000
500
0

13

14

15

16

17

18

19

20

21

22

23

22

23

4318
9115
6717
11993
5757
4318
42215

3806
8033
5919
10570
5074
3806
37205

23
239161
237869
246918
241747
245625
244333

24
230303
229059
237773
232794
236528
235284

23
242113
243687
248017
248555
253425
239658

24
233147
234661
238831
239350
244039
230781

Workstation 2

24
3307
6981
5144
9185
4409
3307
32329

Workstation 2

Capacity Requirement
Capacity Available
Capacity Available With Overtime

19

20

21

22

23

24

Workstation 4

Capacity Requirement
Capacity Available
Capacity Available With Overtime

19

20

21

22

23

24

Workstation 6

Capacity Requirement
Capacity Available
Capacity Available With Overtime

19

20

21

22

23

24