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Item

Unit

Option2
Rolling UnitStandalone with
RHF

Rolling Mills - Input


Rolling Mills-Output

RETURNONEQUITYPostTax
RETURNONINVESTMENTPostTax
IRR
PayBackperiod
CapitalCost
Land&LandDevelopment
FactoryShed
Electrification
Errection
Contingencies
PreoperatingExp
WCM
Subtotal
MainEquipmentCost
Rolling Mill
Re-Heating Furnace
Capital Cost
Debt to Equity ratio
Debt-SFC
Equity portion
Working Capital req
Borrowing from banks
Interest on Working Capital

tpa
tpa

38400
37440

%
yrs

33%
19%
11%
4.32

Rs.Cr.
Rs.Cr.
Rs.Cr.
Rs.Cr.
Rs.Cr.
Rs.Cr.
Rs.Cr.

23
7.5
1.0
1.5
0.43
0.43
0.1
5.1

Rs.Cr.
Rs.Cr.
Rs. Cr.
Ratio
Rs. Cr.
Rs. Cr.
Rs Cr.
Rs. Cr.
Rs. Cr.

16
7
6
1
23
2:1
15
8
17
12
1.2

Assumptions
Debt
Equity
Cost of debt
Income Tax
Cost of Power
Manpower
Permanent manpower-Rolling Mill
Executives
NonExecutives
Sub total
Contract Labour
Skilled
Un-Skilled
Total

Item

2
1
12%
33.60%
6.00 Rs/Unit
Option 2
7
6
13
4
8
25

Unit

Option2RollingMillwithRHF
Qty.

Rs/Unit

Rs.Cr.

RollingMillO/p

tpa

37440

Billet - Purchased from Market

tpa

38400

22600

86.78

Power -110 kwh/t


Fuel - Coal
Water
Manpower-Labor & Wages
Repair & Maintenance (R&M)-2.5% on CAPEX
Other Manufacturing expenses
Consumables (lubr, rolls, roll pass, motors spares)
Burning Loss- 2.5% =960, 60% is NR

kwh/t
Rs./t
KL/day
Nos.
Rs.Cr
Rs/t
Rs/t
Rs/t

110

6.00
Rs600/t
20
600000
45.4
Rs200/t
Rs200/t

2.53
2.30
0.04
1.50
0.17
0.94
0.74
1.30

Coversion cost- Utilities

Rs. / t

50
25
7Crx2.5%

38400x2.5%=960tx22600*0.6

2542

Interest on WC

Rs. Cr.

12

12%

1.13

Depreciation
Interest on Debt

Rs.Cr.
Rs.Cr.

15

12%

1.0
1.84

TOTALCOST
CostofProductionRs/ton
Coversion cost- Billet to Angle

Rs.Cr.
Rs. /t
Rs. /t

26782
4182

REVENUEAngles

Rs.Cr.

Revenue-Others-Scrap sale= 960, 40% is Recoverable Rs Cr

100

37440
Recovable=960tx20000x
0.4

27600
20000

103
0.77

Total Revenue

Rs Cr

104

Surplus Before Tax

Rs. Cr.

3.83

T
Tax

Rs. C
R
Cr.
Rs. Cr.

Post tax Margins

RETURNONEQUITYPostTax
RETURNONINVESTMENT(ROI)PostTax

33.60%
%

8
23

1.29
2.54
33%
19%

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