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DSEULTRA

STARTING
WITH
QUALITY.

SPECIFICATION
DC SUPPLY

DSE6110
& DSE6120
AUTO START & AUTO MAINS (UTILITY) FAILURE CONTROL MODULES

DC SUPPLY
8V to 35V Continuous
CRANKING DROPOUTS
Able to survive 0V for 50mS, providing supply
was at least 10V before dropout and supply
recovers to 5V. This is achieved without the
need for internal batteries. LEDs and backlight
will not be maintained during cranking.
MAXIMUM OPERATING CURRENT
178mA at 12V 95mA at 24V
MAXIMUM STANDBY CURRENT
88mA at 12V 50mA at 24V
GENERATOR INPUT RANGE
15V to 333V AC (L-N) absolute maximum
50Hz - 60Hz (min 15V AC)
CHARGE FAIL/EXCITATION RANGE
0V to 35V
MAGNETIC PICKUP

The DSE6110 is an Auto Start


Control Module and the DSE6120 is
an Auto Mains (Utility) Failure
Control Module for single gen-set
applications. Both modules have
been designed to work with
electronic and non electronic
engines providing advanced engine
monitoring and protection features.
The modules include a backlit LCD
display which clearly shows the
status of the engine at all times.
They monitor, speed, frequency,
voltage, current, oil pressure,
coolant temperature and fuel level.
The modules have also been
designed to display the warning
and shutdown status of the engine.
Both modules include six digital
inputs and six outputs. Two of the
outputs are configurable on the
magnetic pick-up version and all six
are configurable on the Canbus
version. The modules can either be
programmed using the front panel
or by using the DSE Configuration
Suite PC software.
CONFIGURATION
The modules can be configured using
the front panel or by remote PC using
a USB connection lead and the DSE
Configuration Suite PC software.
FEATURES
CAN and magnetic pick-up
versions
PC and front panel configurable
6 digital inputs/ 3 analogue inputs
6 outputs (2 configurable on
Magnetic Pick-Up, 6 configurable
on Canbus version)

3 Phase generator and mains


(utility) voltage monitoring (mains
on DSE6120 only)
Event log (10)
Configurable timers
Automatic shutdown or warning
when fault conditions are detected
Remote start on or off load
Engine pre-heat
Advanced metering capability
Engine hours counter
Red LED indicators for warning or
shutdown
Text LCD Display
Protected Solid State Outputs
(PSS)
Test button
BENEFITS
Transfer between mains (utility) and
generator power (DSE6120 only)
Hours counter provides accurate
information for monitoring and
maintenance periods
User-friendly set-up and button
layout
Multiple engine parameters are
monitored simultaneously
Module can be configured to suit
individual applications
Wide range of engines can be
specified
Uses the DSE Configuration Suite
PC Software for simplified
programming
IP65/NEMA 12 rating offers
advanced resistance to water
ingress when gasket is fitted
License free PC software
OPERATION
Manual Mode
The engine is started using the
Start button on the front of the
module.

Once pressed the module


instructs the engine to initiate its
pre-heat sequence and then start
the engine.
To stop the engine the Stop
button on the front of the module
should be pressed.
Automatic Mode
The Auto button needs to be
pressed to put the unit in Auto
Mode.
The module start sequence is
initiated by the activation of the
remote start input.
The pre-heat sequence is then
initiated and the engine is started.
To stop the engine the remote
start signal needs to be removed
or the Stop button on the module
needs to be pressed.
OVERSPEED PROTECTION
The engine over speed trip setting
can be calibrated for 50Hz or 60Hz
nominal operation. During engine
cranking and for a user configurable
time after the engine starts running,
all alarm conditions are suspended
to allow the engine to reach its
optimum running speed.
ELECTRONIC ENGINE
COMPATIBILITY
CAT
Cummins
Deutz
John Deere
MTU
Perkins
Scania
Volvo
Generic
Plus additional manufacturers

VOLTAGE RANGE
0.5V RMS minimum
FREQUENCY RANGE
10,000 Hz (max)
OUTPUTS
OUTPUT A (FUEL)
2 Amp DC at supply voltage
OUTPUT B (START)
2 Amp DC at supply voltage
AUXILIARY OUTPUTS C,D
2 Amp DC at supply voltage
MAINS (UTILITY) SENSING INPUT RANGE
(DSE4420 ONLY)
15V to 333V AC (L-N) absolute maximum
25V to 576V AC (L-L) absolute maximum
50Hz - 60Hz (min 15V AC)
DIMENSIONS
OVERALL
216mm x 158mm x 42mm
8.5 x 6.2 x 1.6
PANEL CUT-OUT
182mm x 137mm
7.2 x 5.4
MAXIMUM PANEL THICKNESS
8mm. 0.3

DEEP SEA ELECTRONICS PLC


Highfield House
Hunmanby Industrial Estate
Hunmanby, North Yorkshire
YO14 0PH England

TELEPHONE
+44 (0)1723 890099

EMAIL
sales@deepseaplc.com

FACSIMILE
+44 (0)1723 893303

WEBSITE
www.deepseaplc.com

Registered in England & Wales No.01319649

VAT No.316923457

DEEP SEA ELECTRONICS INC


3230 Williams Avenue
Rockford
IL 61101-2668 USA

TELEPHONE
+1 (815) 316 8706

EMAIL
sales@deepseausa.com

FACSIMILE
+1 (815) 316 8708

WEBSITE
www.deepseausa.com

TESTING STANDARDS

DSE6110 & DSE6120

ELECTRICAL SAFETY/
ELECTROMAGNETIC COMPATIBILITY
TO LOAD

ELECTRICAL SAFETY
BS EN 60950
Safety of Information Technology Equipment,
including Electrical Business Equipment

DSE6120 ONLY
CTs 5 AMP SECONDARY
INSTRUMENT CLASS

P1

P2
S1

FROM
GENERATOR

TEMPERATURE (OPERATING)
BS EN 60068-2-2
Test Ab to +70oC 60067-2-2 Hot
Test Ab to -30oC 60068-2-1 Cold

L1

L1
S2

L2

L2

L3

L3

FROM
MAINS
(UTILITY)

N
APPROPRIATE
FUSE

MAG PICK UP VERSION ONLY

2 AMP FUSES

2 AMP FUSES

APPROPRIATE
FUSE

HUMIDITY
BS 2011 part 2.1 60068-2-30
Test Cb Ob Cyclic
93% RH @ 40oC for 48 hours

MBCR

GBCR

SHOCK
BS EN 60068-2-27
Three shocks in each of three major axes
15gn in 11mS

MPU

CON 1

CON 2
DO NOT
CONNECT
THE
SCREEN
TO ENGINE

30

31

19

COM COM

20

21

L1

L2

L3

GEN CURRENT

22

23

24

25

26

ENVIRONMENTAL
USB

32

NOTE 1

WL
CHARGE
ALT

FUEL

33

34

CRANK

BATTERY NEGATIVE MUST BE GROUNDED

TIGHTENING TORQUE = 0.8Nm (7lb-in)

36

37

10

11

18

16

17

DO NOT
CONNECT
THE SCREEN
TO ENGINE

ELECTRONIC ENGINE VERSION ONLY

*
MBCR

NOTE 2. 120 R TERMINATING RESISTOR


MAY BE REQUIRED EXTERNALLY
SEE ENGINE MANUFACTURERS LITERATURE

GBCR

NOTE 1. THESE GROUND CONNECTIONS MUST BE ON THE


ENGINE BLOCK, AND MUST BE TO THE SENDER BODIES.

TERMINALS SUITABLE FOR 22-16 AWG (0.6mm - 1.3mm )


FIELD WIRING

RELATED MATERIALS
TITLE
DSE6110 Manual
DSE6120 Manual
DSE Configuration Suite PC Software Manual

35

USER CONFIGURABLE -VE INPUT E

MAX 6 AMP
ANIT-SURGE FUSE

EMERGENCY STOP

12

USER CONFIGURABLE +VE OUTPUT F

15

USER CONFIGURABLE +VE OUTPUT E

SENDER COMMON

14

USER CONFIGURABLE OUTPUT C GEN BREAKER CLOSE

FUEL / FLEXIBLE

13

ENGINE ECU

PLANT +VE

6 INPUTS

USER CONFIGURABLE OUTPUT D MAINS BREAKER CLOSE

WATER

BS EN 61000-6-2
EMC Generic Emission Standard for the
Industrial Environment
BS EN 61000-6-4
EMC Generic Emission Standard for the
Industrial Environment

PROGRAMMING PORT
4 FET OUTPUTS

FLEXIBLE SENDER

HIGH COOLANT TEMP

MODULE 6110/6120

USER CONFIGURABLE -VE INPUT F

CHG ALT

OIL

LOW OIL PRESSURE

MAX 8 AMP
ANIT-SURGE FUSE

17

+
MPU

CRANK
O/P B

FUEL
O/P A
+VE

-VE

BATTERY

BATTERY

16

GEN VOLTS
FLEXIBLE IF
CAN IN USE

18

USER CONFIGURABLE -VE INPUT C

29
CT3

USER CONFIGURABLE -VE INPUT D

28
CT2

USER CONFIGURABLE -VE INPUT A

CT1

USER CONFIGURABLE -VE INPUT B

27

VIBRATION
BS EN 60068-2-6
Ten sweeps in each of three major axes
5Hz to 8Hz @ +/-7.5mm, 8Hz to 500Hz @ 2gn

*NOTE 3. MAINS BREAKER CLOSED OUTPUT SHOULD BE

CONFIGURED FOR DE-ENERGISE CLOSE MAINS,AND USE THE


NORMALLY CLOSED CONTACTS OF MBCR.

INSTRUMENTATION AND ALARMS


The DSE6110 and DSE6120 both provide
comprehensive metering and alarm indications:
Generator frequency
Under/over speed
Generator volts (L-L, L-N)
Generator current
Engine oil pressure
Engine coolant temperature
Fuel level (warning or shutdown)
Hours run counter
Battery volts
Fail to start/stop
Emergency Stop
Failed to reach loading voltage/frequency
Charge fail
Loss of magnetic pick-up signal
Low DC voltage
CAN diagnostics and CAN fail/error
Mains volts 3 phase (DSE6120 only)
Mains frequency (DSE6120)
AMF indications (DSE6120 only)

PART NOS
057-095
057-096
057-100
PENDING

DEEP SEA ELECTRONICS maintains a policy of continuous development and reserves the right to
change the details shown on this data sheet without prior notice. The contents are intended for guidance only.

This data sheet is printed on 9lives 55 Silk, which is produced with 55% recycled fibre
from both pre and post-consumer sources, together with 45% virgin ECF fibre.
055-069/11/08 (1)

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