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    54. NFC 34 - 113

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    168 views14 pages

    NFC 34 - 113

    Uploaded by

    Cristian Walker
    standard

    Copyright:

    © All Rights Reserved
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    a Iso 7802 Metallic material — wires ~ winding tests (*) These norms are for sale at the Technical Union of Electricity FRENCH STANDARDISATION cus October 1992 E ~zine coated steel wires for overhead line conductors Experimental norms published by the Technical Union of Electricity Correspondence ; This standard takes into account CEI 888 specified by CE number 8 of the CEI but contains the modifications in relation to the International publications Analysis ‘This standard specifies the characteristics and the trials applicable to zine coated stee! wires for overhead line conductors. Particulars Modifications; With reference to the norm NF C 34-125 of September 1976 , the creation of a specific norm applicable to alloy wire of aluminium , magnesium & silicon. Corrections “ae SUMMARY Preface |. Application sector. 2. Specifications of zine coated steel wires, 2.1 Material. 22. Volume mass at 20°C 2.3. Coefficient of linear dilation... 244 Traction constraint at 1% elongation. 2.3 Mnimum resistance to traction & minimum elongation after rupture... 2.6 Exterior aspect. 2.7 Nominal diameter and tolerance on diameter... 2.8 Length & tolerance on length 2.9 Welding. 3 Tests 3.1. Classification of tests... 3.2 Qualifying tests. 3.2.1 Verification of exterior aspects... 3.2.2 Verification of the diameter. 3.2.3 Verification ofthe constraint at 1% elongation. 3.24 Verification of resistance to traction. 3.2.5.Verification of duetibility 3.26 Verification of zine mass. 3.2.7 Verification ofthe adherence of coating. 328“ * * continuity of coating, 3.3 Tests in the context of procedure for quality assurance.. 34 Tests in case of recei 3.4.1 Sampling. 3.4.2 Place for carrying out test. ng procedures. cs-113, Pages 2 ere 34-113, Table 1 Specifications regarding the covering mass of zine (Process T & Z) Diameter of Wire (mm) Minimum mass of zine covering ( g/sq.m) 1 Below [Till & including __1_Class E T Class S 124 T4130 T 185 T1530 150 1175 I 200 1 160 175 1 225 1 2s 1175 225 1 3.00 1 230 1 190 3.00 1 3.50 1 245 1 205 3.30 1 425 1 260 1 260 425 14.75 1275 1275 4.75 L330 L290 1L_290 2.2 Mass(Density) volume at 20°C For calculations , mass volume at 20°C is 7.78 ke/dm# 2.3 Coefficient of linear dation For calculations, the coefficient of linear dilation is 11.5, 1076 K™* 2.4 ‘Traction constraint at 1% elongation For each stel sample, tables 2 & 3 indicate the minimum constraint at 1% of elongation. 2.5. Minimum resistance to traction & minimum elongation after rupture For each steel sample & each method, tables 2 &3 indicate the minimum resistance to traction at minimum elongation after rupture Exterior aspect 3.4.3 Sanetion of tests B Annexe ~ Norms referred to in LAPPLICATION SECTOR ‘The present norm is applicable to zine coated steel wires before or after winding used for fabrication and / or strengthening of conductors for overhead lines for transporting electrical energy. It-covers all the wires in the category which use the diameters of individual wires, coating included, ranging from 1.25 mm to 5.50 mm The use of two types of steel is foreseen for meeting with the requirement of conductors : normal steel and stee! of high resistance. ‘Two types of coatings are considered following the minimum zine mass per unit of surface : Class E (thick) identical to the Class | CEI 888, and Class S (semi-thick).. 2.CHARACTERISTICS OF ZINC COATED STEEL WIRES 2.1 Material ‘The steel wires should have the following specific properties : The zinc plates should contain at least 99.85% of zinc. The coating of the wires should be done when warm. It can be applied before oF after winding, as decided by the supplier and the buyer. Table 1 gives the minimal mass of coating for zine for each class/category whatever the procedure ; ‘Tin the case of zine coating before winding Zin the case of zine coating after winding, : C3413, PREFACE ‘The present norm is a revision of the NF C 34- 125 of September 1976, IL takes into account the ‘work carried out by the Study Committed number 7 of the International Electronic Commission and specially the Publication number 888, However, it contains some additions to the international publications ; = Itspecifies a verification of the continuity of covering stee! wires by an immersion trial, as well as with a specific type of zine in the case of high resistant stee! wires = It recommends the preferred diameters corresponding to the present wires of conductors used in France since the publication of this norm ‘The national norms of European countries was used in the project group BTTE 67 ~ 3 of CENELEC , the present counterpart of the norm has not been given ‘The present norm is published for trial period of 2 years , at the end of which , the competent commission will examine the possibility of adopting this procedure taking into account the results of CENELEC. ‘The present norm was adopted by the Managing Committee of the Technical Union of Electricity ‘on 2" September 1992, ‘The surface of zine should be smooth & not contain any dents, stains or joints ‘Nominal diameter and tolerance on diameter The standard values of nominal diameter of zine coated wires is not fixed. Nevertheless, this standard indicates some preferred values expressed in millimetres 1,68~ 2.00 ~2.25 2.40 ~ 2.50 ~2.65 ~ 2.80 ~ 3.15 Table 2 & 3 indicate the limit of diameter with reference to nomimal diameter Cc 6. 34-113, Table 2 Mechanical specifications of zine coated steel wires ~ Class E Nominal diameter of wire | Tolerance! Minimum | Minimum Minimum elongation (mm) Ton dia. constraint I resistance I after rupture (%) * I (mm) Lat l% [to traction I~ — Below I Uptill & incl. 1 elongation (MPa) I QualityZ 1 Quality T l LMPay 1 I L T2003 T1170 1 1340 T 10 12008 11140 11310 10 12004 T1140 1 1310 1 10 14008 11,100 1 1.290 1 10 12006 11.100 1 1.290 1 10 14006 11100 1 1.290 1 10 14007 T1100 1 1.290 to ~ ‘The values of minimum elongation after rupture are given for a length of 250 mm. of wire. For other measurements of length , the values should be adjusted by the factor (650/(measurement of length + 400 mm) ‘Table 3 Mechanical specifications for steel wires with high resistant zine ~ Classes E & S Nominal diameter of wire T Tolerance | Minimum Minimum 1 Minimum elongation (mm) Ton dia, [constraint I resistance | after rupture (%) * I (mm) fat 1% [to traction I~ Below I Uptil & incl. 1 elongation 1(MPa) I Quality 2 1 Quality T l L LiMPay 1 U 1 1241 2.25 T2003 11450 1160 1 20 1 10 278 1 3.00 12003 11410 11590 1 20 1 10 225 1 275 12004 T1410 1159 1 25° 1 10 3.00 1 3.50 12003 11380 1153 1 25 1 10 350 1 425 14006 11340 115% 1 23° 1 Lo 425 1 4.75 12006 11340 1152 1 25° 1 10 4751550 12907 11.270 1 oO 125 1 to *The values of minimum elongation after rupture are given for a length of 250 mm. of wire. For other measurements of length the values should be adjusted by the factor 650/(measurement of length + 400 mm) -7- 34-113, 2.8 Length & tolerance on length Unless otherwise decided by the buyer & the manufacturer, the steel wire should be supplied with the minimum length specified by the buyer, with a concession of + 4%, Measurement of length longer or shorter than this specification is not acceptable unless decided in advance by the buyer & the fabricator. 2.9 Welding Welding is permitted on the laminated hot wiring machine or on the semi finished wire, before or after heat treatment, but before the last winding operation . The authorised methods of welding are electric & welding from one end to another by Joule effect or by spark welding. ‘The wires on which the welding is carried out by the above mentioned procedures should have resistance to traction at least equal to 80% of that obtained on the wires without welding. No welding can be carried out om stel wires afte the last winding operation 3 Tests 3.1 Classification of tests ‘The tests are classified as follows = Qualification tests carried out on the model at the beginning of the series conforming to the specifications of paragraph 3.2 = Tests of series recommended in the context of the procedure for quality assurance, conforming to specifications of paragraph 3.3 + Tests of acceptance carried out in the context of procedure for receiving at the time of delivery of wires conforming to the specifications of paragraph 3.4 Table 4 gives the lists of tests to be conducted Ss 34-113 Table 4 Enumeration of tests to be carried out Tests Qualifjing Procedure of Referent Tests Receiving ‘Verification of external aspect X X 320 Verification of diameter x x $3.22 Verification of constraint at 1% elongation X x $323 NFEN 10002-1 Verification of resistance to traction x x 3.24 FEN 10002-1 Verification of ductibility x x §325 ‘NF EN 1002-1 NF A 03-707 150 7802 ication of zine mass x x $3.26 NFAQI-I31 Verification of adherence to zine x x $3.27 Verification of continuity of coating x x §3.28 NFA9I-I3L 3.2.1 Verification of extemal aspect ‘The surface of the wire should conform to the specifications of paragraph 2.6 after examination by normal eye or correction. 22. Verification of diamet ‘The verification consists of measuring the diameter in following the 2 perpendicular

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