however, it usually ranges from 3 to 8 percent for
most applications. In general, a cement content that
will provide a seven-day unconfined compressive
strength of between 300 and 400 psi (2.1 and 2.8
MPa) is satisfactory for most CTB applications.
The engineering properties of the CTB mixture are
dependent on individual constituent materials that
make up the mixture (Le. aggregate material and
cement type), curing conditions, and age. Age makes
a difference because cement will continue to hydrate
over time, which will increase strength. General
ranges for compressive strength, modulus of rupture
modulus of elasticity, and Poisson’ ratio are listed in
Table 6-1
Table 6-1.Typical CTB properties
Property, 7-Day Value
"300 800 psi
Compressive Strength 0 BRS
Modulus of Rupt 100-200 psi
(Flexural Strength (0.7-1.4MPa)
{600,000 — 1,000.00 psi
(4,100 - 6,900 MPa)
Poisson's Ratio 08
Modulus of Elasticity
ACTS serves as an integral component of the pave-
ment system. It needs to be strong enough to with-
stand the stress and fatigue caused by the enviton-
‘ment in which it is constructed and the loads under
which it must perform over an anticipated lifetime
Some critical design inputs for calculating CTB thick-
ness include the estimated traffic loading during the
design life, subgrade strength, and CTB strength,
‘The most common approach for determining CTB
thickness is to follow the American Association of
State Highway and Transportation Officials (AASHTO)
Design Guide (1993) procedure for pavement design,
which uses a structural layer coefficient to model
base material. A major effort is currently underway
to regionally calibrate and shift to the new AAS-
HTO Mechanistic-Empirical Pavement Design Guide
(M-E PDG), Another approach is to use the Portland
Cement Association procedure given in the PCA pub-
lication “Thickness Design for Soil-Cement Pavements.”
The ability of a pavement base to carry loads depends
‘on the strength of the base material and the thickness
‘of the base layer, Although a thin, strong base can
theoretically carry the same load as a thick, weaker
base, the thicker, weaker base is usually preferred.
This is because the thin, stronger base is more brittle
and more likely to crack, resulting in potential reflec-
tive cracking in the surface pavement. On major
highways, typical thicknesses range from 6 to 12 in.
(150 to 300 mm),
Construction
Construction includes initial preparation, process-
ing, compaction, finishing, and curing. The following
paragraphs give a brief summary of CTB construction
Initial preparation includes the following steps: (1)
‘Shape area to crown and grade; (2) Correct unstable
subgrade areas; (3) If necessary, scarfy, pulverize, and
prewet the soil (in general, not much pulverization is
required for CTB); and (4) Reshape crown and grade.
Processing is continuous and accomplished in one
day, There are two methods for processing CTB:
‘mixed-in-place or central-plant-mixed
For CTB mixed-in-place, cement is placed dry onto
the surface of the in-place aggregate using a mechani-
cal spreader attached to a dump truck or bulk cement
truck. The cement may also be placed on the surface
in slurry form, The in-place aggregate can be either
the existing material or borrowed material. A single-
shaft pulvermixer combines the aggregate and cement.
If necessary, water is applied on the surface or directly
into the mixing chamber. The single-shaft mixer
then mixes the cement, water, and aggregate until a
uniform, thoroughly mixed material is achieved (see
Figure 6-4, Figure 6-5, and Figure 6-6)
‘The central-plant-mixed method requires mixing
‘cement, aggregate material, and water in a stationary
plant. Mixing at a central plant is generally done by
pugmills or rotary-drum mixers. Rotary-drum mix-
ers work well for mixing coarse, nonplastic aggregate
‘material. High-speed rotary shaft pugmuills work
well for coarse aggregate material and nonplastic
fine-grained material like sands and silts. For plants
with rotary-drum or batch-type pugmills, material is
2