AIHA) ST WJAYA KaRYA Document Number : Bs WY cera nate SLS-35-CIV-SP-002 al PACKAGE-1: ENGINEERING, PROCUREMENT, CONSTRUCTION OF SKG RANTAU PANJANG AND SKG PANGKALAN BRANDAN CIVIL SPECIFICATION FOR STRUCTURAL STEEL DESIGN & MATERIAL. =~ 47 PERTAMINA GAS = DOCUMENT REVIEW STATUS FOR DESIGN [Sian GT eS | a APPROVED APPROVED WITH COMMENTS: May Procoed tothe next stage, resubmit coected document fr fine! epprovel REVIEWED / COMMENTED Rest oct document for approval 71 For necorauanon ony REJECTED = [Ope £ (39/313) ae niet | Sion eto | or [a ee | ee D 2anoens AED sePiine [yanc?s | Jmyo 5 24109713 REIFA | BEPMNG |vANIGes | _MYD 8 v2i0eris IFA BePmne [vances | MYD [eae 2208/13 FR BEPMNG [YANIG?S | _MYD oc: Prepared packed | Approved | Checked | Approved Rev Date | status cove i | FTW va BPA | PERPAKET 1: JASA PERANCANGAN, s oi PENGADAAN DAN KONSTRUKSI PT WHJAYA KARYA pee eer PEMBANGUNAN SKG RANTAU PANJANG DAN, ‘sieaiiacaiaaimeal SKG PANGKALAN BRANDAN SPECIFICATION FOR ~ Tanggal SLS-35-CIV-SP-002| Rev. D STRUCTURAL STEEL DESIGN& =| __26/09/13____ MATERIDE Hal 2 of 29 REVISION TABLE Rev. Code Rev. Code Rev. Code Page Page Attachment 2) Je) ]*]4]2 a[8 [©] °]*]2 aye] e)>]°]4]2 1_[x[x 2eale Souls a(x 3 |x Bisse 7a 3 |x a _ |x 70 [x 1 (|X 2 (x 3 [x 1 ([X 15 [x a [x 7 [x 18 [x 19 [x a 20 [x 2s 22 [¥[x 23 [*|x 2 [¥[x 25 [XX 2 [XX 27 [xx | 28 [xX = 2 [x i al 1PAKET 1: JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI Frvinta) RI WUAYA KARYA PEMBANGUNAN SKG RANTAU PANJANG DAN. | Ks S'80#-S-40-58 ‘SKG PANGKALAN BRANDAN SPECIFICATION FOR Tanggal SLS-35-CIV-SP.002| Rev. D STRUCTURAL STEEL DESIGN & 25/00/13 MATERIAL Hal 3 of 29 RECORD OF REVISION REV. IMPLEMENTED cope | SECT. | PAGE | CLIENT COMMENT a EXPLANATION A ALL | ALL | COVER REVISION i 8 7 | 1.22.28) TYPING CORRECTION Y © AFDPAKET 1 : JASA PERANCANGAN, ee rence PENGADAAN DAN KONSTRUKS! PEMBANGUNAN SKG RANTAU PANJANG DAN PT WIJAYA KARA (RCNA. SKG PANGKALAN BRANDAN ‘SPECIFICATION FOR Tanggal SLS-35-ClV-SP-002 | Rev. D STRUCTURAL STEEL DESIGN & eae MATERIAL Hal 4 of 29 ‘TABLE OF CONTENTS 1. INTRODUCTION 8 4.1 Overview 8 1.2 Objective 8 1.3. Scope 8 1.4 Definition a8 1.5. Unit.. shies ak 1.8 Code, standard & References 9 2. MATERIALS... " 2.1 Structural Steél.......... 1 2.2 Nut and Bolt. " PAB MPAA Or SCRE EME ce ernnre net Enc rere ee " 2.4 Welding Wires ... " 3. MATERIALS HANDLING....... eae " 4. DEFLECTING, CUTTING AND BOLT HOLE. 12 4.1. Deflecting 12 42 Cutting 12 43. Bolt Hole 8 5. HIGH STRENGTH BOLLT....... 8 5.1 Bolt Length Size B 5.2 Contact Surface 14 5.3. Inspection of High Strength Bolt... 14 5.4 Handling of Bolt, Nut, Ring 5.5 Bolt Tightening 6. WELDING 61 General 6.2. Preparation Work 14PAKET 1 : JASA PERANCANGAN, 27 rerranmaces | pe ysNGUNAN SKE RANTAU PANUENG DAN (i) | | SKG PANGKALAN BRANDAN | SPECIFICATION FOR Tanggal SLS-36-ClV-SP-002| Rev. D STRUCTURAL STEEL DESIGN & eee MATERIAL Hal 6 of 29, 63 Welder Requirements... 7 6.4 Base Metal Preparation 18 65 Assembling 18 66 Filler Metal a) 6.7 Inter Pass Temperature and Preheat Temperature 219 6.8 Welding Procedures 18 6.8.1 General fie tier 19 6.8.2 Manual Shield Metal-arc Welding 224 6.8.3 Metal Gas Arc and Flux Cored Arc Welding... a 6.8.4 Work of Submerged Are Welding 2 8.8 Inspection Tolerance and Welding Correction Al 6.9.1 In Base Metal 2 6.9.2 Assembly Tolerance 22 6.9.3 Size Tolerance. 24 6.9.4 Welding Profile 24 6.9.5 Reparation of Structure Bars that Changed In Shape... 25 7. COATING AND PAINTING sag 25 8. INSPECTION, REPARATION AND TOLERANCE 26 8.1 Inspection 26 82 Tolerance 26 8.2.1 Alignment 26 8.22 Length 2 8.2.3 Shape 26 83 Correction eepeues 29 APPENDIX - A SAMPLE WELDING FORM PROCEDURE FOR PREQUALIFIED JOINTS 30PAKET 1: JASA PERANCANGAN, 177 rernmmces| payor ens rans Paes OA | aie SKG PANGKALAN BRANDAN "SPECIFICATION FOR | Tanggal SLS-35-ClV-SP-002| Rev. D STRUCTURAL STEEL DESIGN & 26/00/13 MATERIAL Hal 6 of 29 LIST OF TABLES Table 1 Diameter of Hole....... 12 Table 2 Length to be added to the grip length (Q1).. pus Table 3 Minimum preheat and inter pass temperature ai 6 Table 4 Repairment Necessary 21 Table 5 Tolerance limits of the groove, alignment, root opening and cleanness ....21 Table 6 Tolerance of Damage..... 22 Table 7 Tolerance limit of alignment 25 Table 8 Tolerance for built-up structure member. peatar» MF PERTAMINAGAS PAKET 1 : JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI PEMBANGUNAN SKG RANTAU PANJANG DAN SKG PANGKALAN BRANDAN SPECIFICATION FOR Tenaga! SLS-35-CIV-SP-002] Rev. D ‘STRUCTURAL STEEL DESIGN & sleet. | MATERIAL Hal 7 of 29 LIST OF FIGURES Figure 1 Spacing and Mismatch of Holes Figure 2 Grip Length. Figure 3 Steel profile ........ 26nieve Rev.D STRUCTURAL STEEL DESIGN & ZENON = i PERTAMINAGAS PAKET 1: JASA PERANCANGAN, Pent PENGADAAN DAN KONSTRUKS! PEMBANGUNAN SKG RANTAU PANJANG DAN ee tes ‘SKG PANGKALAN BRANDAN SPECIFICATION FOR Tanggal MATERIAL | Hal 8 of 29 14 12 13 14 INTRODUCTION OVERVIEW PT Pertamina Gas (Pertagas) plans to develop gas compressor station at Rantau Panjang-NAD and Pangkalan Brandan-North Sumatra PT. Wijaya Karya (Persero), Tbkhas been awarded the contract for “PACKAGE-1 ENGINEERING, PROCUREMENT, CONSTRUCTION OF SKG RANTAU PANJANG AND SKG PANGKALAN BRANDAN’ OBJECTIVE This specification is a requirement in structural stee! design and material at construction of gas compressor station at Rantau Panjang-NAD and Pangkalan Brandan-North ‘Sumatra owned by PT. Pertamina Gas (Pertagas) SCOPE The main purpose of this document is to present the reinforced steel specification especially for steel material, in order to produce or make the good quality of steel material DEFINITION The definition contained in this document are as follows: a PROJECT Package-1 : Engineering, Procurement, Construction of SKG Rantau Panjang and SKG Pangkalan Brandan b. CLIENT PT. Pertamina Gas (Pertagas) as an owner of the PROJECT . CONSULTANT PT. Bintang Persada Abadi (BPA) appointed by CLIENT as their Project Management Consultant. d. CONTRACTOR PT. Wijaya Karya (Persero), Tok ©. VENDORISUPPLIER : A company providing specific materials or services required for the construction of the facility f DITJENMIGAS —_: Representatives from the Indonesian Government which is responsible jor issuing licenses and permits oil and gas facilities= M7 PERTAMINAGAS PAKET 1 : JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI ET WMIAYA KARYA PEMBANGUNAN SKG RANTAU PANJANG DAN. SKG PANGKALAN BRANDAN SLS-35-CIV-SP-002| Rev. D ‘SPECIFICATION FOR Tangoa! STRUCTURAL STEEL DESIGN& | __28/09/13__| MATERIAL Hal 9 of 29 18 16 UNIT Unit of measurement use in this project is SI units with exception for tubular pipe using inch. Code, standard & References © PPL1983 + SNI03-1726-2002 + SNI03-1729-2002 + BC = ASCE 7-05 + AISC $335 + AISC $303 + AISC $329 + AISC M016 - Alsi + AWSD1.4 + ASTMASES/ASESM + ASTMA36/A36M + ASTMAS3 Indonesian Guidelines to the loading design for house and Building Indonesian Earthquake Loading Code Indonesian Steel Code International Conference of Building Officials, “International Building Code”, 2003 Edition ‘American Society of Civil Engineers, Minimum Design Loads for Buildings and other Structures Spesification for Structural Stee! Buildings-Allowable Stress Design and Piastic Design, and commentary’ June 1, 1989 Code of Standard Practice for Steel Buildings and Bridges Allowable Stress Design Specifications for Structural Joints Using ASTM A325 or A490 Bolts Manual of Stee! Construction Allowable Stress Design, th Edition ‘American Iron and Steel Institute, “Specification for the Design of Cold-Formed Steel Structural Members," Cold- Formed Steel Design Manual Parts I-VI American Welding Society (AWS) “Structural Welding Code- Steel Fifteenth Edition” Standard Specifications for Stee! Carbon (0.15 maximum percent) Hot-Rolled Sheet and Strip, Commercial Quality Standard Specification for Structural Steet Standard Specification for Pipe, Steel Black and Hot-Dipped, Zinc Coated, Welded and SeacniessPAKET 1: JASA PERANCANGAN, = s PENGADAAN DAN KONSTRUKSI PT WLJAYA Ki A PERTAMINAGSS | DEMBANGUNAN SKG RANTAU PANJANG DAN a ‘SKG PANGKALAN BRANDAN | SPECIFICATION FOR Tanggal SLS-35-CIV-SP-002 Rev.D STRUCTURAL STEEL DESIGN & 28/09/13 MATERIAL Hal 10 of 29 * ASTMA276 + ASTMASOO + ASTMA695 Rev B + ASTMA307 + ASTMA123 Rev A. © ASTMA153/A153 + ASTMAB2RevA = ASTMA185 © ASTMABI5/A615 + NFPASIB + SSPC + .ASTMD 3359 © ASNT-TC-14 = ASTMA490 + ASTMAS25 Standard Specification for Stainless and Heat Resisting Steel Bars and Shapes Standard Specification for Cold-formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes Standard Specification for Coatings of Zine Mechanically Deposited on Iron and Stee! ‘Standard Specification for Carbon Steel Botts and Studs* Standard Specification for Zinc (Hot Dip Galvanized) Coatings on Iron and Stee! Products Specification for Zine Coating (Hot-Dip) on iron and Steel Hardware Standard Specification for Steel Wire, Plain, for Concrete Reinforcement ‘Standard Specification for Welded Steel Wire Fabric, Plain, for Concrete Reinforcement Standard Specification Deformed and Plain Billet-Steel Bars for Concrete Reinforcement National Fire Protection Association Standards, Standard for Fire Prevention During Welding, Cutting, and Other Hot Work. Stee! Structures Painting Council Standards Standard Test Methods for Measuring Adhesion by Tape Test American Society of Nondestructive Testing - Personnel Qualification and Certification in Non-destructive Testing Standard Specification for Structural Solts, Alloy Steel, Heat Treated, 150 ksi Minimum Tensile Strength Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile StrengthPAKET 1: JASA PERANCANGAN, Be casi aie PENGADAAN DAN KONSTRUKSI manic PEMBANGUNAN SKG RANTAU PANJANG DAN caer als | SKG PANGKALAN BRANDAN | ‘SPECIFICATION FOR ‘Tanggal SLS-35-CIV-SP-002 | Rev, D STRUCTURAL STEEL DESIGN & anes i | MATERIAL Hal 11 of 29 2. MATERIALS 24 — Structural Steel 22 23 24 All steel! material shall be accurate in shape, alignment and not damaged or rusty. The Joining by welding with the purpose to meet the necessary length shall not be allowed. Material made of steel shall be in accordance with standard ASTM A36, JIS G-3101 ‘$8400 or equivatent. Nut and Bolt Nut material and bolt shail refer to ASTM A307 Grade A (Ft = 20 Ksi) or equivalent and ASTM A325 (Ft = 44 Ksi) or ASTM A490 (Ft = 54 Ksi) for bolt that needs high strength. For nut and bolt installed in open space shalll have galvanized coating. Anchor Bolt Material of anchor bolt shail refer to the requirements in ASTM A36 or A490. Welding Wires Welding wires to be used shall meet the following requirements: AWS A-5.1. Covered Electrode for Mild Stee! AWS 5.17. Steel Wires and Fluxes for Submerges Arc Welding or equivakent. To attain maximum result, welding wires shall be selected properly both of its type and size, adjusted with the metal basic material and welding condition. MATERIALS HANDLING 1) Materials shall be placed carefully on pads so that the steel is not in direct contact with ground to prevent the change of shape and not contaminated by dirt, oil, grease and others and shall be protected from possible corrosion. 2) Welding wires shall be maintained properly to prevent contamination, moisturized and rusty. The storing shall be in a dry place and protected from all conditions that may ‘damage the welding wires before put to use. In case of any signs of damage found, the welding wires shall not be used. 3) All welding wires for welding shal ¢ in air-tight box and stored according to producer's instructions,| PAKET 1: JASA PERANCANGAN, am = i PENGADAAN DAN KONSTRUKSI fy) 4 PERTAMINAGAS | DEWBANGUNAN SKG RANTAU PANJANG DAN | Wg Gumm-ae-scrse ‘SKG PANGKALAN BRANDAN SPECIFICATION FOR Tanggal SLS-35-CIV-SP-002 | Rev.D STRUCTURAL STEEL DESIGN & 28/09/13 MATERIAL Hal 12 of 29 4) Materials that has been changed in shape and stil within the limits of technical tolerance shall be repaired in a such that will not damage the material concerned. The change of shape can be repaired by mechanical method, or by heating (not exceeding 650°C), 5) Steel material shall be cleaned of all loose mill scale debris and foreign substances Mill scale shall not be removed during preparation. Mill scale shall only be removed if itis necessary to be removed. For instance: during the surface preparation for painting and welding. 4, DEFLECTING, CUTTING AND BOLT HOLE at 42 43 (2) The placement of hole shall be done accurately = Deflecting If required to perform defiecting, the work shall be done by cold bent at normal temperature or by heating but not exceeding 660°C. The change of material shape shall not cause the change of material strength Cutting 4) Steel material shall be cut accurately; any torsion caused by cutting shall be inspected carefully. 2) Steel material can be cut by one of the following mechanical methods: by saw, scissor cutting, grinding or by automatic gas cutter 3) The surface of cutting result shall be made rectangular evenly, unless there is specific requirement. 4) The edge of cutting result, change of shape and damage caused by the cutting work ‘shall be grinded so that the surface becomes smooth again. Bolt Hole (1) The making of bolt hole shall by bore or punching, the making of hole by “Burner” method shall not be allowed. Debris found in the surrounding of the hole shall be properly 4 matching one to another wi parts join!PAKET 1 : JASA PERANCANGAN, ease mite = PENGADAAN DAN KONSTRUKS! Wir) 7 PERTAMINASAS | pEMBANGUNAN SKG RANTAU PANJANG DaN | CAS onmm-a-scrs SKG PANGKALAN ERANDAN ‘SPECIFICATION FOR Tanggal SLS-35-ClV-SP-002 | Rev. STRUCTURAL STEEL DESIGN& | 28/09/13 { MATERIAL Hal 13 of 29 (3) The tolerance of hole shall be as stated in Figure1 Qaaees SotnolePiatwA ——-_¢ ot hole Pate TNT i cstmm | jo I immw hydrogen electrode (AWS class SFA 51, E7016 or E7016, or equivalent), The use of other welding material such as high cellulose o Type ofLM PERTAMINAGAS PAKET 1 : JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI Fivinta) ET WISAYA KARYA PEMBANGUNAN SKG RANTAU PANJANG DAN SKG PANGKALAN BRANDAN ‘SPECIFICATION FOR Tanggal SLS-36-CIV-SP-002| Rev. D STRUCTURAL STEEL DESIGN & 2810913, MATERIAL Hal 17 of 29 63 illuminate shail not be allowed. 4. Before put to use, electrode drying shall be performed according to the following requirements. - For high titanium potassium electrode type 70 - 100°C, for 0.5 hours. - For low hydrogen electrode type 260 - 430°C, for 2 hours. ©. To prevent additional humid absorption to occur, the welder shall place the low hydrogen electrode type inside portable dryer at temperature of 100°C - 180°C. {. The welding result shall not have any crack, undercut with a depth of more than 0.8 mm, open hole in the surface and crust mix. The welding result shall be inspected visually with the accepted standardization and requirements in ANSVAWS D1.1, Section 6.9. "Visual Inspection” and Section 5.24. "Weld profiles". g. LPT (Liquid Penetration Test) shall be done randomly at the rate of 10%, particularly for joints which suffering pull load, but it can be changed depending on the welding production output. Welder Requirements The testing shall be conducted towards similar condition such as the one performed at site. To attain a proper welding output, it shall use similar or equivalent equipments. The qualification test for welder working at site shall be in accordance with the following requirements: 1) Structure welder for fillet welding The position of welding shall be 3F and 4F. The welding shall be made with several passes and inspected visually. The welding result shall not show any crack, undercut with 2 depth of more than 0.8 mm, porous surface and crust mix 2) The structure welder for deformed welding, The position of weidinc test shall be 36, it shall be testec with "visual inspection and radiographic tes:ing” according to ANSVAWS D case of 4G positionPAKET 1: JASA PERANCANGAN, hoa > . PENGADAAN DAN KONSTRUKSI JAVA KA ne PEMBANGUNAN SKG RANTAU PANJANG DAN en eee SKG PANGKALAN BRANDAN SPECIFICATION FOR Tanggal SLS-35-ClV-SP-002 | Rev.D ‘STRUCTURAL STEEL DESIGN & aes, | MATERIAL Hal 18 of 20 6.4 66 appears for actual welding production, the 4G position test shall be applied. 3) Tie welder The position of welding test shall be 3F and 4F shall be made with one pass and fillet-weld-break-test shall be done according to ANSV/AWS D1.1 Base Metal Preparation 1) The surface of joint surface shall be free of fins and tears. 2) The surface and edges to be welded shall be free of mill scale debris, crust, rust, grease/oil, paint and other foreign materials, except that the mill scale functioning to withstand the friction of wired brush can be allowable. 3) The preparation of edge by cutting using gas cutting, if applicable, shall be done vith welding equipment that can be mechanically controlled Assembling The procedure and sequence shall be made in a such in the assembling and connecting of components of a structure or bars 2s well in the welding of strengthening component / nailer in the bar, to minimize the change of shape and shrinking, 1) The joining of components using fillet welding, and separation between the lap joint surface and weld edge surface shall be made in contact as close as possible. 2) The joining of parts by groove welding shall previously be made in proper alignment. 3) The bar to be welded is placed at the right position using strut, guy line, bolt, clam, nail, and other proper tools or with tack weld until the welding is finished. The use of jig and fixture is recommended if necessary 4) To anticipate wrinkling and shrinking, gap should be provided. 5) Tack weld shall follow the quality requirement that is similar with finishing welding Filler Metal electrode shall not be used. Low hydrogen electrode shall be dried according to cucer's instruction before put to u'PAKET 1 : JASA PERANCANGAN, Beare = : PENGADAAN DAN KONSTRUKS! a) u i 7 PERTAMINAGAS | BewIBANGUNAN SKG RANTAU PANJANG DAN. | W204) aman-se-e0-an | SKG PANGKALAN BRANDAN | ‘SPECIFICATION FOR 5 Tanggal | SLS-35-ClV-SP-002| Rev.D | STRUCTURAL STEEL DESIGN & 28/08/13, MATERIAL Hal 19 of 29 To make the characteristic or welding characteristic not effected, all filed metal that have been removed from its package shall be protected or stored 6.7 _ Inter Pass Temperature and Preheat Temperature Before welding, the base metal shall be heated previously according to the temperature requirements stated in Table3. Table 3Minimum preheat and inter pass temperature Thickness of the thickest part Sead pow Welding Process T ° ©] Morethan 20mm esl | upttermindeg Shield metal-arc ‘Welding using None * 20°C low hidrogen electrode l “Ifthe Temperature of base motal ie below 0°C, the base metal shal be healed previously until itreaches minimum 20°C and the temperature shall be maintained during the welding 6.8 Welding Procedures 6.8.1 General 1) Before conducting welding at the previous metal deposit, the crust shall be cleaned and the weld and base metal nearby shall be brushed cleanly. 2) To prevent contact with base metal, arc strike at the outside of welding area shall be prevented 3) To attain a good welding result, the edge tab shall be used for groove welds. 4) Ifusing edge tab, when the welding is finished and becoming cold, the tab shall be | removed and the edge of weld shall be made smooth and even with the surrounding parts. | 5) The bolt hole shall temporarily be filed with steel, welded and made even after the welding is finished. 6) The use of steel backing, if necessary, shall be made continuously along the weld and does not need to be removed uniess otherwise specified. 7) Welding at the nearby or in the surrounciing of equipment shalll only be done usingPAKET 1: JASA PERANCANGAN, = he PENGADAAN DAN KONSTRUKSI PT WIJAYA KARYA A PERTAMINAGAS | PEMBANGUNAN SKG RANTAU PANJANG DAN, ee | SKG PANGKALAN BRANDAN. SPECIFICATION FOR Tanggal ‘SLS-35-CIV-SP-002 | Rev.D ‘STRUCTURAL STEEL DESIGN & 28/0913 | MATERIAL Hal 20 of 29 proper pad to prevent damage on the equipment. This damage can include damage on the bearing and electronic equipment 6.8.2 Manual Shield Metal-arc Welding 1) 2) 3) 4) 5) 6) The length of curved-electrode, classification and size of electrode, stress and electrical current shall be adjusted with the thickness of material, type of groove, welding position and other conditions that occurring during the work. Maximum size of electrode is as follows: ‘* 4.0 mm for welding using EXX14 that is specified in the specification of AWS and low hydrogen electrode in vertical position and overhead position. * 4.8 mm for root pass in groove and all other welds that are not included above. + 64 mm for horizontal filet weld, and root pass in groove that is done in horizontal position with backing and root opening of 6.4 mm or more. + 8.0 mm for all welds that is done in horizontal position, except for root pass. The minimum root pass size is in a such to prevent cracking. The maximum thickness of the next layer in root pass for fillet weld and the maximum thickness of groove is: * 3.2mm for the next layers for welding in horizontal position. * 4.8 mm for the next layers for welding in vertical position, above and horizontally, * 6.4mm for root pass in groove welding Maximum size for fillet welds that can be made in one pass is © 8.0mm in horizontal position or overhead position. * 9.6 mm in horizontal position. © 12.7 mm in vertical position. The welding work for all passes can be done bottom-up, for welding done in vertical posit on| PAKET 1 : JASA PERANCANGAN, cd | PENGADAAN DAN KONSTRUKSI find) _ | PEMBANGUNAN SKG RANTAU PANJANG DAN | UU) oun. scr SKG PANGKALAN BRANDAN = M7. PERTAMINAGAS | SPECIFICATION FOR ‘Tanggal SLS-35-CIV-SP-002 | Rev, D STRUCTURAL STEEL DESIGNS | 26/0913 MATERIAL Hal 21 of 29 7) If it is made using backing material or welded in horizontal position from both sides of rectangular-sided material with thickness not exceeding 8 mm with root opening that is not less than half of the smallest thickness of the component to be joined, the groove shall have root at the early layer that should be gouged out at its back side before welding is started at the sides, and it shall be welded in a such that there occurs proper and perfect fusion of metal and shall be welded in all longitudinal section 6.8.3 Metal Gas Arc and Flux Cored Arc Welding Metal gas arc and flux cored arc welding shall be done according to sub-section 4, section D, metal gas arc and flux cored arc welding, in AWS 01.1 6.8.4 Work of Submerged Arc Welding ‘The submerged arc welding shall be done according to section 4, part C, submerged arc welding, of AWS 09.1 6.9 __ Inspection Tolerance and Welding Correction 6.9.1 In Base Metal 1) Before the welding begins, all base metal surface shall be inspected visually and if any damage found or gouge / scratch, it shall be removed and fixed by grinding & welding with low hydrogen electrode of size not exceeding 4 mm, by considering the applied requirements in section 6.8.2. of this specification and performing grinding to make the surface is smooth after being welded and looks even with the surrounding surface to make it neat 2) During repairment ang when checking the internal damage limits that is inspected visually 2¢ the cut edge or oxygen cut edge and that is caused by crust of catched substance, de-oxidation products, gas pocket, or blow hole. The total metal to be removed / peeled off is as minimum as possible that is required for removing the damage or to determine that the permit limits as shown in Table 4 is not surpassedPAKET 1: JASA PERANCANGAN, Sis eae PENGADAAN DAN KONSTRUKSI | wae WIJAYA KARYA 7 PERTAMINASAS | BEMBANGUNAN SKG RANTAU PANJANG DAN | CU eum so SKG PANGKALAN BRANDAN SPECIFICATION FOR Tanggal SLS-35-CIV-SP-002| Rev.D STRUCTURAL STEEL DESIGN& =| 28/09/13 MATERIAL | Hal 22 of 29 692 Table 4 Repairment Necessary Discontinuity {not continuous) Length of 25 mm orless. Necessary repairment 1eed no attention Length of more than 25 mm | and maximum depth of 3mm. ctssryni Length of more than 25 mm depth must be with depth of more than 3 mm but Removed - need no welding, not more than 6 mm. Length of more than 25 mm with depth of more than 6 mm but not more | Removed totally and welded than 25 mm Length of more than 25 mm with 5.1.1.2 in AWS D1.1. shall be depth of more than 25 mm. complied to. Assembly Tolerance 1) The size of diagonal section of joints to be welded which is different from the specified size and more than the tolerance limits tabulated shall be informed to PT.Pertamina Gas to attain approval or correction. 2) The groove, alignment, root opening and cleanness of the surface to be welded shall be inspected before welding and tolerance limits is as shown in Table 5. Table 5 Tolerance limits of the groove, alignment, root opening and cleanness Tolerance (mm) item Root Gouged leaeaee Separator of fillet joint 48 Pate | AP iia ‘Separator of facing surface | of lap joint and butt joint on | 46 backing Misalignment at but | a2orvi0| 32 orui0 welded joint (Note 2) | whichever smaller | whichever smaller Roolfatecfloint | __£ a ied — Root opening without 2h +18 backing (Note 3) 7 [sti eaPAKET 1: JASA PERANCANGAN : PENGADAAN DAN KONSTRUKSI MUA KARA, PEMBANGUNAN SKG RANTAU PANJANG DAN SKG PANGKALAN BRANDAN MF PERTAMINAGES SPECIFICATION FOR Tanggal SLS-35-CIV-SP-002 | Rev.D ‘STRUCTURAL STEEL DESIGN & Zee. MATERIAL Hal 23 of 29 Tolerance (mm) tem Root Gouged not gouged Root opening without +64 = backing - 1.6 Groove angle of joint £5 deg % = i of which: 1) During the reparation of alignment, the structure component shall not be pulled until reaching a slant of more than 4%. 2) If separator has a distance of 1.6 mm or bigger, the size of fillet weld shall be increased to reach the size of that separator. 3) If it concerns shaping where after being aligned and during assembling the concerned hole cannot be closed properly to reach this tolerance limits, therefore the maximum hole of 8.0 mm is still tolerable but only if the more suitable sealing weld or backing material is used to prevent infiltrating spill. 4) For root opening that is bigger than this tolerance but not bigger than the thickness of the thinnest component can be fixed by welding unti it achieve the tolerable size. 6.9.3. Size Tolerance The size tolerance for welded structure bars shall be within the value limits specified in Section 8 of this specification 6.3.4. Welding Profile 1) Weiding shall be free from undercut, improper throat, overlap, improper leg or excessive strengthening, Tolerance for this damage is as shown in Table 6PAKET 1 : JASA PERANCANGAN, PT WIJAYA KARYA = res PENGADAAN DAN KONSTRUKSI M7 PERTAMINAGES | PEMBANGUNAN SKG RANTAU PANJANG DAN eT SKG PANGKALAN BRANDAN | SPECIFICATION FOR Tanggal SLS-35-CIV-SP-002 Rev. D STRUCTURAL STEEL DESIGN & 28/0913 | | MATERIAL Hal 24 of 29 Table 6 Tolerance of Damage TEM TOLERANCE (mm) Convexity of fillet weld e=0.18+076 Reinforcement for groove ate weld : (0.26 for transverse direction to Underout primary tensile stress 0.8 for all other situation 2) Additional weld metal to change the deficiency of size shall be deposited using electrode shall be smaller than what is used in early welding and of diameter not exceeding 4.0 mm. The damaged weld part shall be removed without too much peeling off the base metal ‘The damaged base metal or improper welding shall be fixed by peeling it off and change it with new weld or in methods as follows. a. Cracking on weld or base metal : Remove the crack and seal the metal of 50 mm on each of the crack edge and retum. b. Excessive crust and excessive porous weld and improper joining: Remove and weld again. Convexity or excessive overiap: Reduce by removing excessive weld metal Excessive crater or concavity, shortage cutting using weld of smaller size than it should: Perform additional welding 6.9.5 Reparation of Structure Bars that Changed In Shape The change of shape of structure bars cue to welding shall be aligned using mechanical tools or using local heat in limited amount that is applied and observed properly Temperature of area to be heated shall not exceed 650°C (color of blurred red) | | IPAKET 1 : JASA PERANCANGAN, = ana PENGADAAN DAN KONSTRUKSI PTIWIJAYA KARYA | ls oo PEMBANGUNAN SKG RANTAU PANJANG DAN ee SKG PANGKALAN BRANDAN | SPECIFICATION FOR ‘Tanggal SLS-35-CIV-SP-002| Rev. D STRUCTURAL STEEL DESIGN & aS. | MATERIAL Hal 25 of 29 7. COATING AND PAINTING 4 Cleaning: Oil, grease and other contaminants shall be removed in accordance with procedures from Stee! Structures Painting Council specification SSPC- SP1 prior to blast cleaning. Where high strength bolts are installed prior to blast cleaning or finish coat, the lubricant on high strength bolt assemblies shall also be removed in accordance with SSPC-SP1. Surfaces to be prime coated shall be blast cleaned with abrasives in accordance with SSPC-SP10, producing a height of profile 1.5 mils minimum and 3.0 mils maximum for all systems. Preparation for coating: After blast cleaning, all surfaces shall be cleaned to remove any trace of blast products, dust or dirt from the surface and from all pockets and comers. The blast-cleaned surfaces shall be given the specified prime coat as soon as practical, but within 24 hours after blast cleaning. If blast cleaned surfaces rust before coating is accomplished, the surface shall be reblasted by the contractor at the contractor's expense. Care shall be exercised to ensure the blasted steel remains free of grease and oil during handling. Recleaning: When there is contamination of any blast-cleaned surface to be coated, the material shall be recleaned to the requirements of SSPC-SP10. Coating Thickness Measurement: The cry film thickness of the coatings will be measured by magnetic-type gauges in accordance with Steel Structures Painting Council, specification SSPC-PA2. At the option of the engineer, the adhesion of the prime coat will be measured in accordance with ASTM D 3359, Test Method A. When the adhesio exceed scale 3A Locations for adhesion tests shall be randomly selected tested, each test result shall equal or Test locations shall be in areas of least visivility in the completed structure shall be touched up in an approved manner atter completion of the test." satisfact results are not obtained, additional adhesion tests shall © taken to cetermine the area of insufficient adhesion. For these area| PAKET 1 - JASA PERANCANGAN, aS \* ae PENGADAAN DAN KONSTRUKSI pips tsi PEMBANGUNAN SKG RANTAU PANJANG DAN. rp etaaead | ‘SKG PANGKALAN BRANDAN ‘SPECIFICATION FOR Tanggal: | SLS-35-Clv-SP-002 | Rev. D STRUCTURAL STEEL DESIGN & ements MATERIAL Hal 26 of 29 Surface shall be prepared in accordance with Cleaning and the area recoated in accordance with these specifications. If additional prime coat is required to provide the specified minimum thickness, the prime coat shall be applied as soon as possible, but within 24 hours of the initial application 5. Coatings shall be applied in accordance with the Steel Structures Painting Council specification SSPC-PA1, unless otherwise specified by the product manufacturer. The manufacturer's written specifications for application, upon request, shall be submitted to PT. PERTAMINA GAS for review prior to application 6. Before starting with painting, the surface shall be prepared as specified in SSPC - SP6, "Commercial Blast Cleaning’. The painting work in shop painting for steel structure and details of painting usage shall be applied according to “Steel Structures Painting Council Standards” SSPC-SP6 INSPECTION, REPARATION AND TOLERANCE 8.1 Inspection 1) All materials to be fabricated shall be inspected in workshop before being painted or galvanized. 2) If specially required, the materials to be fabricated shall be assembled and temporary erected, and inspected in workshop. 82 Tolerance 8.2.1 Alignment 1) Structure member particularly consisting of single rolled shape shall be aligned in the tolerance limit allowable by standard or regulation specified in this specification. 2) Bull-up structure bar to be fabricated with bolt and welding shall be aligned in the tolerance limit stated in Table 7PAKET 1 : JASA PERANCANGAN, acest: = é PENGADAAN DAN KONSTRUKS| M7” PERTAMINAGAS | PEMBANGUNAN SKG RANTAU PANJANG DAN | sia aaa SKG PANGKALAN BRANDAN ‘SPECIFICATION FOR Tanggal SLS-35-ClV-SP-002 | Rev. D STRUCTURAL STEEL DESIGN & USS IF MATERIAL Hal 27 of 29 Table 7. Tolerance limit of alignment Part Length (mm) Tolerance (mm) | Ls 44,000 177,000 or 95 Column L> 14,000 d< 9.5 + (L-14,000) / 1,000 te All 4 SL71.000 Master beam (Girder) 7 | and beam where there 114,000 or ds 10 | Iso camber or taken which the smallest sweep specified 524,600 ~64sds+64 Girder and beam : ofcamber specified. | L>24,600 | “026L/1.000.¢ds+ 0.2617 where: L_= _Totalllength d= Deviation from straight direction L = Length between laterally supported points 8.22 Length Structure bar that has no edge, that is made as contact bearing, can have difference (variation) of detailed length not exceeding the below tolerance: L < 9000; 4 < 16 L > 9000 ; d < 32 where L + Total length (mm) d_ © Variation of detailed length (mm) Tolerance for the shape of structure bar which particularly consists of single rolled shape shall be in accordance with the specification or regulations in this specification Tolerance for built-up structure bar shape of section shall be in accordance with Figure 3 and Table &PAKET 1: JASA PERANCANGAN, ae an = PENGADAAN DAN KONSTRUKSI M7 PERTAMINAGAS | PEMBANGUNAN SKG RANTAU PANJANG DAN pee SKG PANGKALAN BRANDAN SPECIFICATION FOR Tanggal SLS-35-ClV-SP-002| Rev.D STRUCTURAL STEEL DESIGN& | __ 28/09/13 MATERIAL Hal 28 of 29 Figure 3 Steel profile ‘Table 8 Tolerance for built-up structure member Description ST ie Tolerance (mm) Upto 16 210 From 16 10 24 215 (to [From 26 to 39 22.0 40 above 225 Upto 16 215 Thickness From 16 to 24 220 (t) [[From25 10 39_ 225 xs Ra 40 above 23.0 (8) Flange width Allsize 23.0 To 400 23.0 ice From 400 to 589 24.0 OSE 600 above 25.0 Flange (TT), To 300 0.0248 rectangular, max 300 above 0.0308 © Intermediate ioe A S50) Web, Max 300 above 245 rereatean To 300 Writs at every cross section above 300 above euee thecrtica deptn | use| 83 Correction Correction towards fabrication structure member before painting shall be done in workshop according to the requirements of this specification.PAKET 1: JASA PERANCANGAN, > = PENGADAAN DAN KONSTRUKSI Fritiay PT WISAYA KARYA 447 PERTAMINAGAS | PEWIBANGUNAN SKG RANTAU PANJANG DAN | (oss) S585-S-90-r | SKG PANGKALAN BRANDAN | ‘SPECIFICATION FOR Tanggal SLS-35-CIV-SP-002] Rev. D STRUCTURAL STEEL DESIGN & 28/09/13 MATERIAL Hal 29 of 29 APPENDIX — A SAMPLE WELDING FORM PROCEDURE FOR PREQUALIFIED JOINTS PROCEDURE SPECIFICATION Material Specification Welding Process Manual of Machine Position of Welding Filler Metal Specification Filler Metal Classification Flux Weld Metal Grade Shielding Gas Single or MultiplePass Single or Multiple Arc Welding Current Polarity Root Treatment Preheat and Interpass Temperature WELDING PROCEDURE No. | Electrode Weld current Crossi_ Size ng Ampere | Voltage Travel Detailed Joints