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2005CON Teaching Gear Theory To Students
2005CON Teaching Gear Theory To Students
in Gears
Identification of Gears (Types)
Basic Properties of Gears
Gear Geometry
Gear Analysis (Gear Ratios)
Essential Terminology
Gear Geometry
Radius D + Radius F
Driver
Follower
Possible to mesh
at stud lengths of
1 through 5
4.1%
Vert
SqVert
2.4%
Hori
SqHori
-0.9%
AddSqs
RadTop
RadBott
Dist Ctrs
Diff
Percent
1.2
1.44
2.44
1.56
0.5
1.5
0.0620
4.1
1.6
2.56
6.56
2.56
1.5
2.5
0.0612
2.4
2.8
7.84
8.84
2.97
2.5
0.5
-0.0268
-0.9
2.8
7.84
8.84
2.97
1.5
1.5
-0.0268
-0.9
Gear Ratio
In
Gear Analysis
1.
2.
3.
4.
Follower
Driver
Idlers
Pair up as many drivers and followers and label them D1, F1,
D2, F2, etc. as needed. Note every time you follow an axle and
it has a second gear attached, start a new driver. Multiply the
gear ratios of all pairs of driver-follower.
D2
F2
Gear Ratio
= 24/40 X 24/40
= 3/5 X 3/5
F1
D1
= 9/25
& 40t spur (or 12t & 20t dbl bevel) gives
3:5 or 5:3
24t & 8t spur gives 1:3 or 3:1
Worm & 8t spur gives 9:1
Worm & 24t spur gives 24:1
Worm & 40t spur gives 40:1
20t & 36t dbl bevel at 90 gives 5:9 or 9:5
gears
Helical gears
Bevel gears
Differential gears
Worm gears
Planetary Gears
Harmonic Drive gears