AMENDMENT - NOTIFICATION [ocr or 7] AA 0621104: G Ni FOR LENGTH AND ANGLES Page 1 of 6 Clause 1.5 The existing matter is replaced by “This Standard is based on DIN 8570 : Part 1-1987" Ref: S1.No.9 of 9th ‘Approved mom of WG(W) wo (Ww)AA 0621104 = REV— PAGE 1 OF 1 GENERAL TOLERANCES FOR WELDING CONSTRUCTIONS FOR LENGTHS AND ANGLES AMENDMENT NO. 01 ‘At page 2 of 6, Table: 2, against the degree of accuracy 8 Nominal dimension range (mm) (Length of shorter side) under the column over 1000, the permissible variation in degrees and minutes should be + 20' in place of + 10". REF: APPROVED ISSUED DATE CUM. SR.NO, Hardwar letter HW/TSx/479/89/RB/3132 wc (w) | CORP. R&D | Sep.'90. 0633GENERAL TOLERANCES FOR FOR LENGTHS AND ANGLES 1.0 GENERAL + 1.1 General tolerances are permissible variations corresponding to the degrees of accuracy normally observed in workshops where details of tolerances are not provided in the drawings. 1.2 The general tolerances specified in this standard apply to dimen- sions for which the tolerances are indicated on the nominal dimen- sions for welded components,welded assemblies and WELDEO STRUCTURES. 13 The variations apply to LINEAR DIMENSIONS such as outside dimen- sions, inside dimensions, stepped dimensions, widths, Centre-to- Centre distances and also ANGLES. 1 Special rulings may be stated for linear dimensions of welded structures consisting of several assemblies. 1S This standard is based on DIN 8570 Part 1 & Russian norm OBK 610.05H. 1.6 General tolerances for machined components are covered in Corporate Standard AA 023 02 08. 17 Refer Corporate Standard AA 062 11 05 for general tolerances for welded structures - Form And Position. SCOPE : “COPYRIGHT AND CONFIDENTIAL, ‘The information on this document isthe property of BHARAT HEAVY ELECTRICALS LIMITED. 2.1 This standard prescribes four degrees of accuracy based on diffe~ Fences arising out of function and manufacture of welded components, assemblies and structures. For technical and economic reasons other degrees of accuracy may be appropriate which have to be specifically stated. : DEVIATIONS = ‘Ik must not be used directly or indirectly ia any way detrimental to the intereat ofthe company. 3-1 The values of deviations for different classes of accuracies for linear dimensions are given in Table 1. 32 Table 2. gives the deviation values for angles. REPRESENTATION ON DRAWINGS = The required de cation drawings. For example class 'B' of AA 062 11 04 (DIN: 8570, Part 1) gree of accuracy shall be specified in all fabri-AA 062 11 G8 CORPORATE STANDARD Figures 1 to 5 give examples of how dimensions (linear & angular) ore to be Indicated on the drawings. (Refer page 6 of 6 of this standard) TESTING = The actual size of an angular structural component is determined by placing suitable measuring {instruments tangentially on the welded part so that the zone affected by the weld Is eliminated, The variation is obtained from the difference between the dimen- ston in the drawing and the actual size, TABLE:1 PERMISSIBLE VARIATIONS IN LINEAR DIMENSTONS Degrs accut Nominal Dimension Range (mm) Over Over | Over |Over | Over | Over ee of, 30 | 120] 315 | 1000 }2000 | 4000 | 8000 racy | up to| upto | upto | upto ‘upto / upto | upto 120 1000 | 2000 |4000 | 8000 | 12000 ati ad] 22 t4 ] 25) 26 ]e7] 28 [ao 22] 22} 23 26 [+8] 410/212) 2% | 2 16 +3] 24] 26 £16) 2 16] 21] + 24 | 2 27 A 8 k c D 4] 27] 29 +16 | + 21] s 27| « 32] 36 | + 40 A permissible variation of + 1 mm applies to dimensions up to 30 mm TAGLE:2 PERMISSIBLE VARIATIONS IN MARKED ANGLE MEASUREMENTS Nominal dimension range (un) (Length of shorter side) Degree of [up to 315 over 315 accuracy up_to 1000 Permissible variation in degrees and minutes + 20° 215! + 10" lo 45? 230" 10+ zie 2 45° 30° 2 12 30" 21° 15" 1° Permissible variation in mn/m* 26 24.5 23 23 +9 +6 +18 213 29 226 + 22 +18 The factor for mn/m to am/100 mm, corresponding to DIN 7168 Part 1 is 0.1 creas yan. ‘be used directly or indirectly in any way detrimental tothe interest of the ion on thir document ia the property of BHARAT HEAVY ELE‘ The a———- ‘The information on this document is the property uf BHARAT HEAVY ELECTRICALS LIMITED. ly im any way detrimental to the iaerest of the company. COPYRIGHT AND CONFIDENTIAL W must not be used directly or 6.0 7.0 8.0 CORPORATE STANDARD AA 062 11 04 Tolerances on dimensions of welded assemblies, The permissible variations also apply to unmarked angles of 90° and 180°. The shorter side of the angle is specified as the reference side. Its length can also be taken from a specially indicated re- ference point to be shown in the drawings. If the drawing contains no angle data, but only linear dimen- sions, then the permissible variations are to be taken in ma/m the part of which are machined preliminarily and the assembly after welding as per given size not subjected to machining are set 50% lower than the tolerances on dimensions requiring a given accuracy. In case of necessity, it is allowed to set as symetrical tolerances in relation to nominal, but in this case the sum total of the value of the tolerance is to be preserved as per table 1. Deformation of welded constructions (not in contact with floor plate) is allowed up to limits given in table 3. Remarks: 2. 3 1 face having smooth transition are allowed up to 4 mn. not exceed 4 mm per running metre. The local convexities and concavities of the sheathing sur- General bend along the whole length of the sheathing should Bends In the thin walled construction of the type of branch pipes, baffles of air draft hydrogenerators are considered separately in every particular case. F-Anrow ef BEND TABLE Type of Construction Length in ma j 10.000 | 5,000 {3,000 |1,500 |1,000 | 500 |upto ito | to |'to | to | To To [500 $15,000 | 10,000] 5,000 /3,000 |1,500 |1000 Beams, spokes, stands, Allowable bend in mn jguards and similer 1 { parts. (10.0 | 8.0 {| 6.0 | 4.5 | 3.0] 25 Frames, Floor ! T plates dished } : parts, boxes | External covers, 12.0 [10.0 | 8.0] 6.0} 4.0} 3.0] 2.0) bearings and Similar parts. 1 —2.0 10.0 AA 062 11 04 Pace 4 OF 6 CORPORATE STANDARD Allowance for machining of welded construction is determined as per table 5. Remarks 1. In case of machining of diameters and constructions from two sides the allowance is doubled. 2. For “Dimension as per drawing" is taken the dimension for which the allowance is meant. Tolerances on bend "C" shall be as per table 4, TABLE = 4 Width of flange Thickness of flange Tolerance “bY in om "ein mm Ne" in am 60 - 41 3.0 40 - 31 3.5 400 - 201 30 = 21 4.0 20-11 45 10 and lower 3.0 40-31 3.0 30 - 21 3.5 200 = 150 20-14 40 10 and lower s0.CS 40-31 25 30 = 21 3.0 149 - 400 rn r 35 -| 40 45 “| 30 = 21 2.0 99 = 50 20-11 2.5 COPYRIGHT AND CONFIDENTIAL, ‘on this document isthe property of BHARAT HEAVY ELECTRICALS LIMITED. hooey. {not be used directly or indivectly’ fa any way detsivencal to the interett ofCORPORATE STANDARD PAGE 5 OF 6 ras /Y ELECTRICALS LIMITED. Dimension as per Machining Allowance Drawing (mm) per side (nm) upto 500 6 More than 500 & Upto 1000 8 COPYRIGHT AND CONFIDENTIAL More than 1000 & Upto 2000 10 More than 2000 & Upto 4000 12 More than 4000 & Upto 6000 4 i i z 3 t z 4 | F } : i & i ‘itSemation on this document is the property of BHARAT HEAV' oO More than 6000 & Upte 10000 18 ‘The More than 10000 & Upto 15000 22 Wore than 15000 2paene Am) CORPORATE STANDARD TT REFERENCE Pow REFERENCE, PONT FIG. 1 (COPYRIGHT AND) CONFIDENTIAL ‘The information on this documeat ie the property of BHARAT HEAVY ELECTRICALS LIMITED. ‘ot be used dlretty ot indirectly’ in any way detrimental tothe lateret of thy "pesrany. REFERENCE POMT TOLERANCED DIMENSION FIG. 5