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The TOSCA-Topology Optimisation - Mesh Adaption and Manufacturing Restrictions
The TOSCA-Topology Optimisation - Mesh Adaption and Manufacturing Restrictions
Restrictions
FE-Design GmbH 2002
Peter Allinger
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Engineering
Service
FE structural
analyses
Structural
optimisation
CDF calculations
Computation
Consulting
Training
Software
Products
TOSCA.topology,
TOSCA.shape
TOSCA.smooth
OEM-Products:
MSC.Construct
CATopo
visualNastran Desktop
FEA
Support
Research &
Development
Software Development
TOSCA
MSC.Construct...
ASP
National & International
research projects
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Automotive
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Supply
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Universities &
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Basic Technology of
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Domestic appliances
Machine tools
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Topology Optimization with
Optimal design from a given design space
Shorter development time
Economic use of material
By courtesy of AUDI AG
Optimization and
Analysis Model
Topology Optimization
Design Space
Transfer to CAD
(STL, IGES)
Optional:
Shape Optimization
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Smoothing, Data
Reduction, Remeshing,
Remodelling
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The topology and the shape of a component has to be determined in
such a way, that its mechanical behaviour is an optimum for the
specified design criteria. Only the available boundary conditions, the
forces and the design area for the component has to be defined.
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Design area
Iteration loop
Design proposal
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Advantage:
+ more detailed solution
+ better material distribution
Fine mesh
Disadvantage:
- increase of design variables
- dramatic increase of computational
time
Adaptive mesh refinement during
topology optimization
Coarse mesh
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Necessary areas: refined mesh
Selective refinement
start criteria
location criteria
refinement algorithms
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1) refinement with templates displaced mesh
initial mesh
1
1
X 3 = ( X i 1 + X i 2)
2
i
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Element to be refined
= Nodes
marked
for refinement
Select
template No. 4
2a
2b
4
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time
percentage
complete refinement
26 min 1 sec
100%
Template refinement
(each element border is divided into
three new borders)
17 min 50 sec
68,5 %
9 min 48 sec
37,6 %
Without refinement
6 min 15 sec
24,0 %
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Coarse mesh
CPU-Time=9,6%
DOF= 22 000
Adaptive mesh
refinement
Fine mesh
CPU-Time=60,9%
CPU-Time=100 %
DOF=100 000
2001 FE-Design GmbH
www.fe-design.de
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Material: Steel
Youngs modul [N/mm2 ]
210000
Poisson ratio
0,3
944
tetraeder elements(3D)
9252
nodes
2924
Optimization task:
obj. Function:
Maximize
stiffness
constraint volume:
55%
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Without refinement
Complete refinement
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Manufacturing restrictions
Difficult to transfer solutions of non restricted optimization
Manufacturing process has to be included in the early stages of
the product development