GF SAM Electronics an (B) communications company Technical Manual EM-Log SAM 4642 Revision: - (2006-12) Order No: 271259651EM-Log SAM 4642 “Technical Manual List of Contents 1 GENERAL wu ‘SAFETY WARNINGS .. GENERAL RECOMMENDATIONS FOR INSTALLATION AND REPAIR WORK... Castes ELECTRONICS UNITS ‘SOFTWARE RELEASES. HARDWARE VERSIONS. BaRERS 2 INSTALLATION RECOMMENDATIONS... 24 OvERVieW.. 24.4 Display Ut vinnie vn 14 2.1.2 JUNCTION Box sens 2.1.3. ELECTRONIC UNIT 18 2.1.4 SENSOR UNIT... Me 2.1.5 _TaNK/ SINGLE BoTTOM GATE VaLVE/ Douste BOTTOM GATE VALVE 17 2.2 SPECIFIC RECOMMENDATIONS. 2.2.1. RECOMMENDATIONS CONCERNING THE INSTALLATION OF DISPLAY UNIT ; 2.2.2 RECOMMENDATIONS CONCERNING THE INSTALLATION OF THE ELECTRONIC UNIT... 2.2.3 RECOMMENDATIONS CONCERNING THE INSTALLATION OF THE JUNCTION BOx 2.2.4 RECOMMENDATIONS FOR THE INSTALLATION OF SENSOR UNIT WITH TANK : 2.2.5 RECOMMENDATIONS FOR THE INSTALLATION OF SENSOR UNIT WITH SB/DB GATEVALVE 26 3 EUNCTIONAL DESCRIPTION .sssissssssssiiiis 3.1. POWER-ON CoNCEPT/MAINS SUPPLY. 3.2 DisPLay UNIT. 3.2.4 Dispiay 3.2.2 KEYBOARD. 3.2.3 Cov-NMEA. 3.24 Cov-DIMM.... 3.25 DATAMEMORY. 3.26 Buzzer 3.3. SENSOR UNIT 3.3.4 COMNMEA 3.3.2 DATAMEMORY... 3.3.3 EM-SENsoRIC 4. SETTING-TO-WORK/CONFIGURATION . 4.1 CABLE CONNECTION. BAA GENERAL cnn 4.1.2. CABLE CONNECTION OF THE DISPLAY UNIT 4.1.3. CABLE CONNECTION OF THE ELECTRONIC UNIT 4.1.4 CABLE CONNECTION OF THE JUNCTION BOX.. 4.1.5 CABLE CONNECTION OF THE SENSOR UNIT... 4.2. HARDWARE CONFIGURATION 4.2.1 HARDWARE CONFIGURATION OF THE DISPLAY UNIT 4.2.2 HARDWARE CONFIGURATION OF THE ELECTRONIC UNIT. 4.2.3 HARDWARE CONFIGURATION OF THE JUNCTION BOX ... 4.2.4 HARDWARE CONFIGURATION OF THE SENSOR UNIT + (2008-12), He etic mara eran 1812208, 3EM-Log SAM 4642 Technical Manual 4.3 SOFTWARE CONFIGURATION ' ou 37. 4.3.1. SOFTWARE CONFIGURATION OF THE DISPLAY UNIT. : seen 4 4.3.2. SOFTWARE CONFIGURATION OF THE SENSOR UNIT.. 42 5 REPAIR/MAINTENANCE 5.4 TROUBLE SHOOTIN 5.1.1 System FAULT -No Display 5.1.2. SYSTEM FAULT- DisPLay ERR" 5.1.3. SYSTEM FAULT - DISPLAY." vnnnnnnnnnn 5.1.4 SYSTEM FAULT - WRONG SPEED VALUES ARE DISPLAYED nnn 54 5.2 SYSTEM SOFTWARE INSTALLATION 5.2.1 SYSTEM SOFTWARE INSTALLATION OF THE DISPLAY UNIT 5.2.2 _ SYSTEM SOFTWARE INSTALLATION OF THE SENSOR UNIT 5.3 SOFTWARE UPDATE. 5.3.1 SOFTWARE UPUAIE UF IHE DISPLAY UNIT 5.3.2 _ SOFTWARE UPDATE OF THE DISPLAY UNIT 5.4 Fuses.. 5.4.1 FUSES OF THE DISPLAY UNIT pat : 5.4.2 FUSES OF THE ELECTRONIC UNIT. 57 5.4.3. FUSES OF THE JUNCTION BOX : svnnnnnnen 57. 5.4.4 FUSES OF THE SENSOR UNIT. nee BT 5.5 EXCHANGE OF PARTS AND TESTING. : sone ST 5.6 MAINTENANCE. 5.7 CLEANING OF. 5.8 SPARE Parts & TECHNICAL DATA... 6.1. CONFORMITY TO STANDARDS, ENVIRONMENTAL CONDITIONS. 6.2 Power SuPPLy. 6.3. DIMENSIONS AND WEIGHTS 6.4 Compass SAFE DISTANCE. 6.6 Com-NMEA - PROTOCOL SPECIFICATIONS. 6.4.1 NMEA STANDARD MESSAGES 6.4.2 PROPRIETARY MESSAGES. (2008-12) 4 se $042 al ah eo 1812 2008I EM-Log SAM 4642 Technical Manual I List of FIG, 1-1 CABLE INLET CONSISTING OF A HOLE WITH BRACKETS 9 FIG, 1-2 TYPE LABEL - DISPLAY UNIT 1" FIG. 1-3 TYPE LABEL - OPTIONAL DISPLAY HOUSING 12 FIG. 1-4 TYPE LABEL - JUNCTION BOX 12 i FIG. 1-5 TYPE LABEL - ELECTRONIC UNIT 12 FIG. 1-6 TYPE LABEL - SENSOR UNIT 13 FIG. 2-1 OVERVIEW 13, FIG. 2-2 PHOTO DISPLAY UNIT 14 FIG. 2-3 JUNCTION BOX 14 FIG. 2-4 PHOTO ELECTRONIC UNIT 15 FIG. 2-5 ELECTRONIC UNIT - DIP SWITCH 15 I FIG. 2-6 LAYOUT ELECTRONIC UNIT 16 FIG. 2-7 ELECTRONIC UNIT - LED'S 16 FIG. 2-8 PHOTO SENSOR UNIT 7 FIG. 2-9 PHOTO SINGLE BOTTOM GATE VALVE 17 I FIG. 2-10 PHOTO DOUBLE BOTTOM GATE VALVE 18 FIG. 2-11 PHOTO 2COMBOTANKEML 18 FIG. 212 PHOTO 4COMBOTANKEML 18 I FIG, 2-13 CONSOLE CUTOUT FOR DISPLAY UNIT 20 FIG, 2-14 CONSOLE CUTOUT FOR DISPLAY UNIT 21 FIG, 2-15 CONSOLE CUTOUT FOR DISPLAY UNIT 21 FIG, 2-16 OUTLINE DRAWING OF THE OPTIONAL HOUSING FOR THE DISPLAY UNIT 22 I FIG, 2-17 OUTLINE DRAWING OF THE MOUNTING BRACKET FOR THE OPTIONAL HOUSING FOR THE DISPLAY UNIT 22 FIG. 2-18 OUTLINE DRAWING OF THE OPTIONAL HOUSING FOR THE DISPLAY UNIT 23 I FIG. 2-19 OUTLINE DRAWING OF THE OPTIONAL HOUSING FOR THE DISPLAY UNIT 23 FIG. 2-20 ELECTRONIC UNIT - CABLE CONNECTION 24 FIG. 2-21 TANK MOUNTING OF THE SENSOR UNIT 25 FIG, 2-22 SINGLE BOTTOM GATE VALVE 26 I FIG. 2-23 DOUBLE BOTTOM GATE VALVE 26 FIG. 3-1 DISPLAY UNIT - DISPLAY 23 FIG. 3-2 DISPLAY UNIT - KEYBOARD 30 i FIG. 4-1 CABLE CONNECTIONS. 32 FIG. 4-2 DISPLAY UNIT - CABLE CONNECTION 33 FIG. 4-3 DISPLAY UNIT - CABLE CONNECTION 33 FIG. 4-4 ELECTRONIC UNIT - CABLE CONNECTION 34 I FIG. 4-5 JUNCTION BOX - CABLE CONNECTION 35 FIG. 4-6 SENSOR UNIT - CABLE CONNECTION 36 FIG, 4-7 DISPLAY UNIT - TERMINATION RESISTOR 36 i FIG. 4-8 ELECTRONIC UNIT - JUMPER JP400 37 FIG. 4-9 DISPLAY UNIT - PROGRAM START 37 FIG. 4-10 DISPLAY UNIT - DISPLAY MODE 38 FIG. 4-11 DISPLAY UNIT - CONFIGURATION MODE 38 i FIG. 4-12 ELECTRONIC UNIT - PROGRAM START 39 FIG. 4-13 DISPLAY UNIT - RELEVANT CONFIGURATION PAGES 40 FIG. 4-14 DISPLAY UNIT - RELEVANT NMEA-DISPLAY PAGES. 40 I FIG, 4-15 DISPLAY UNIT - EXAMPLE 02.02 VBW-STW-KN 4 FIG. 4-16 DISPLAY UNIT - EXAMPLE 17.04 SET-COM 42 FIG. 4-17 DISPLAY UNIT - EXAMPLE 17.05 SET-UPD 42 FIG. 4-18 DISPLAY UNIT - EXAMPLE 16.02 CFG-EML-IAC 43 I FIG. 4-19 DISPLAY UNIT - EXAMPLE ERROR MESSAGE NAK (NOT ACKNOWLEDGED) 44 FIG. 4-20 DISPLAY UNIT - EXAMPLE 16.03 CFG-EML-DAG 44 FIG, 4-21 DISPLAY UNIT - EXAMPLE 16.04 CFG-EML-RDD 45 I FIG, 4-22 DISPLAY UNIT - EXAMPLE 16.05 CFG-EML-RDS 45 FIG. 4-23 DISPLAY UNIT - EXAMPLE 16.06 CFG-EML-CVD. 45 FIG, 4-24 DISPLAY UNIT - EXAMPLE 16.06 CFG-EML-RDD 46 a ian enh 1122008 5FIG. FIG, FIG. FIG. FIG, FIG. FIG. FIG. FIG. Fic. FIG. FIG. FIG. FIG. FIG FIG. Fic. FIG. FIG. FIG. FIG. FIG. 4-25 DISPLAY UNIT - EXAMPLE CALIBRATION VALUES, 4-26 DISPLAY UNIT - EXAMPLE 16.06 CFG-EML-CVD 4-27 DISPLAY UNIT - EXAMPLE 16.07 CFG-EML-CVS 4-28 DISPLAY UNIT - EXAMPLE 16.08 CFG-EML-ROM 4-29 DISPLAY UNIT - EXAMPLE 02.02 VBW-STW-KN 5-1 SYSTEM FAULT - NO DISPLAY 5-2 CHECK DISPLAY PAGES 5-3 CHECK OF DISPLAY AND BUZZER (FUNCTIONAL TEST) 5-4 SYSTEM FAULT - DISPLAY ,ERR" 5.5 CHECK COMMUNICATION PARAMETERS 5-6 SYSTEM FAULT - DISPLAY ,-—" 5-7 DISPLAY UNIT - SOFTWARE UPDATE 5-8 SAM_4900_ADMIN - MAIN MENU 5-9 SAM_4900_ADMIN - FIRMWARE OPTIONS 5-10 SAM_4900_ADMIN - FIRMWARE WARNINGS. 5-11 SAM_4900_ADMIN - FIRMWARE PROGRESS 5.42 GAN_4900_ADMIN - FIRMWARE UPDATE SUCCESSFUL ‘6-1 CONFORMITY TO STANDARDS, ENVIRONMENTAL CONDITIONS 6-2 POWER SUPPLY 6-3 DIMENSIONS AND WEIGHTS 6-4 DIMENSIONS AND WEIGHTS - HOUSINGS 6-5 COMPASS SAFE DISTANCE EM-Log SAM 4642 ‘Technical Manuel 46 48 48 49 50 51 51 52 52 53 54 55 55 56 56 56 = (2006-12)EM-Log SAM 4642 Technical Manual 41 General This Technical Manual is the technical reference manual for the EM-Log SAM 4642 consisting of Display Unit, a Junction Box, an Electronic Unit and a Sensor Unit 1.1 Safety Warnings WARNING This unit contains electrostatic sensitive devices. Observe precautions for handling. ‘The discharge of electrostatic energy into a semiconductor can destroy the semiconductor or change its properties. Before a unit's housing is opened to remove or touch a board, the service equipment, Order No. 586-5011, must be used. 1 The mat must be positioned at the workplace. 2 The potential equalization cable must be connected to the snap fastener and the clamp to a suitable protective earth contact. The cable contains a 1 MQ resistor which must not be removed. 3 The wrist band must be put on, When the spiral cable is connected to the snap fastener, the discharge line is established, 4 Thoroughly grounded soldering, measurement and test tools must be used. If these tools are supplied with power from the 230 VAC mains, this supply must be protected by a fault current plug, stock No. 593-8099, Boards and units that contain ESD-endangered semiconductors are marked with the symbol shown above. All assisting persons who might come into contact with the endangered boards must also use the ESD equipment. DANGER It is not permissible to connect the ship’s mains to the system before setting-to-work by a qualified technician. The mains must be switched off (e.g. by means of a common isolating switch or a circuit breaker) in the ship’s supply or the mains cable must be disconnected until setting-to-work takes place. Capacitors and tubes can store dangerous voltages for several hours, even when they have been disconnected from the supply voltage. WARNING. Pay attention to the regulations for the prevention of accidents. (2006-12) amt otic onan 18.12.2008, 7EM-Log SAM 4642 ‘Technical Manual DANGER Even when the system is switched off, there might be a dangerous voltage present on exposed contacts. Therefore, before a unit i ‘opened, it must be ensured that the electrical supply to all u and remains, disconnected from the ship’s mains. 1.2 General Recommendations for Installation and Repair Work ‘SAM Electronics gives advice and recommendations for the arrangement of SAM Electronics equipment and the installation sites. A prerequisite is that the necessary drawings of the ship should be made avaliable in good time. This advice and these recommendations are given on the basis of our up-to-date practical experience and to the best of our knowledge. However, they are given without any commitment. As far as is permissible, any liability on the part of SAM Electronics for resulting damage is expressly ruled out, regardless of whether the damage is of a direct or indirect nature. Unusual shipbuilding shapes, additions or superstructures as well as environmental influences can impair the functioning of the equipment. We are, of course, willing to help the customer with optimizing solutions subject to suitable commercial arrangements The customer is responsible for ensuring that SAM Electronics equipment is installed properly according to our instructions and in compliance with the regulations issued by the relevant classification society and national authorities. 1.3 Cables Cable types, cable data, maximum cable length, special instructions for cable laying and connection details are defined in the Cabling Documents of the corresponding equipment (consisting of schematic diagram, remarks, cable list and connection diagram). Interface connections should be discussed and agreed with SAM Electronics. In order to ensure proper functioning of the equipment, the cable types have to be selected according to the cable lists, ‘The designations for the cables are based on the German Standards "DIN", {In general, the following points must be taken into account: - For the cables inside the units (cabinets), an extra length of 1 metre is necessary at each end. If the height of the unit exceeds 0.5 metre, an extension by 1 m plus the height of the cabinet is necessary, - The cables must be marked by the electrician at both ends with the cable numbers corresponding to the SAM Electronics Cabling Documents. - Where necessary, particular cable glands - marked with letters and/or numbers - are assigned to the cables. The identification letters and numbers are stated in the connection diagrams; they are either fixed to the unit o can be seen from the outline drawings (...BZ or ...MB). = (2006-12),EM-Log SAM 4642 ‘Technical Menual - All cables should be kept as short as possible, especially coaxial cables to minimize attenuation of signal = Alloutdoor installed connectors (e.g. on coaxial cables) should be waterproof by design to protect against water penetration into the cable. - _ Itmust be ensured that all cables - including their screens - are passed into the units in continuous lengths and are not terminated before reaching the destination equipment. This is not valid for the use of cable glands with grounding inserts. + Inthe case of a unit whose cable inlet consists of a hole with brackets attached on the inside and outside, the cable must be dressed as shown in Figure 3-1 - With mutti core cables, itis useful to strip down and lace the single wires according to the terminal sequence. - _ Receptacle-type cable terminals included in the delivery must be crimped to the connecting leads by means of a suitable pair of AMP pliers. If a terminal board of a unit has no tabs for the above-menlivned reveplacies, olher sultable cable terminals musi be used. + Existing cable grippers in the units must be used. = Allcable connections must be carefully checked after completion of the cable work and all cable ‘screens must be grounded via the shortest possible connections - if not stated otherwise in the Cabling Documents/Connection Diagram = Allcables must be secured by means of suitable clamps (pull-relief) before entering the units. - _ Itmust be ensured that cables do not block any moving parts within a unit. = Stuffing tubes exposed to the open air must, without fail, be sealed with compound. - Power leads must be protected by "slow-blow’ fuses according to their cross section. atl due side Pret UStt Sone bai ad tac ore oa sbeaing cent with be bach a mel Samp Fla. 9-1 Cable Ilet consisting of hole with bracts Fig. 1-1 Cable inlet consisting of @ hole with brackets Maximum Cable Length The connection wire cabling must not exceed a length of 400 m. - (2006-12), Sen 402 etal mail enlace 18122005, 9EM-Log SAM 4642 Technical Manual Dimensions, weights, spaces required for service and maintenance and special installation instructions are stated in the outline drawings and installation drawings of the corresponding unit. In general, the following points also apply: ~The useful life of the components of all Electronics Units (Display Units, Pulse Generators, Transceivers etc.) generally decreases with increasing ambient temperature; it is therefore advisable to install such units in air-conditioned rooms. If there are no such facilities - e.g. deckhouse or space near or below the water line -these rooms must at least be dry, adequately ventilated and kept at a suitable temperature in order to prevent the formation of condensation inside these units. - With most Electronic Units, cooling takes place via the surface of the casing, The cooling must not be impaired by partial covering of the unit as a result of insulation (if any) of the room (the wall on which the casing is mounted), or by installation of the unl in a cunfined cabinet Furthermore, the distance from the ceiling and the floor or from a unit situated undemeath must be at least 500 mm, - For service purposes, a power socket (AC 220/230 V) and adequate lighting are necessary in the vicinity of each electronics unit. - In the area of the wheel house, the distance of each electronics unit from the magnetic ‘standard compass or the magnetic steering compass must not be less than the permitted ‘magnetic protection distance. This distance is measured from the centre of the magnetic system of the compass to the nearest Point on the corresponding unit concerned. ~ Units which are to be used on the bridge wing must be installed inside the “wing control console" protected against the weather i they do not atleast correspond to the enclosure type IP 56. In order to avoid misting ofthe viewing screen, 25 ... 50 W console-heating (power depending on the volume) is recommended. - When selecting the site of a uni, the maximum cable lengths have to be considered according 10 the notes in the cabling documents (remarks, cable list) - The accessibility for maintenance and service (stated in the oulline drawings or installation drawings) must be considered. + The impairment of a digital read-out or a display screen by direct light from lamps or the sun must be avoided. Rear windows must be blacked out by means of roller blinds or Venetian blinds. - Disturbing reflections on the screen of a display caused by pilot lamps and illuminated signs ‘must be prevented by suitable measures (screening or relocating). - When a unit is being installed, the base, floor or bulkhead must be checked to ensure that it is flat in order to avoid twisting of the unit when the fixing screws are tightened, because such ‘twisting would impair mechanical functions. Any unevenness should be compensated for by means of spacing-washers. - The grounding screws of the units must be connected to the body of the ship (ground); the wire used should have a cross sectional area of at least 6 mm, Aboard fibreglass (GRP) vessels, a "grounding network” with a high conductance - taking into Consideration the working frequencies of the other equipment -must be provided in order to achieve satisfactory EMC (electromagnetic compatibility). - __ Inthe interests of safety during maintaining or servicing, the shipyard should provide a common isolating switch or circuit breaker (in conjunction with a contactor, if necessary) for all interconnected equipment. - (2008-12), 10 sam 4642 ecneaarul ene oe 1812208EM-Log SAM 4642 Technical Manual - Transportation damage, even if apparentty insignificant at first glance, must immediately be examined and be reported to the freight carrier. The moment of setting-to-work of the equipment is too late, not only for reporting the damage but also for the supply of replacements. - The equipment should never be switched on by the electricians who did the installation work - not even just for a moment - never! This is a job for the authorised SAM Electronics service engineer. = After hand-over of the equipment in good operating condition to the customer, the Installation Report (Annex of the Warranty Certificate) should be filled in completely and then forwarded to ‘SAM Electronics, Hamburg, as proof of such fulfilment. It is important that these requirements be fulfiled in order to avoid the risk of losing the warranty. 15 Software Releases This manual is valid for software versions >1.10 of the Display Unit and software versions > 01.01.06 of the Sensor Unit. 1.6 Hardware Versions ‘The Display Unitis labelled with a type label containing the part number, the serial number and the Revision. Modifications on the Display Unit will cause a new Revision. ‘SAM EM-Log SAM 4642 Electronics _ | Display Unit ‘S/N: LO250600001] P/N: 271259642 o2[p<]04 12|13|14 Fig. 1-2 Type label - Display Unit = (2006-12) SEHK fecal marl ens doc 18122006 "1EM-Log SAM 4642 Technical Manual ‘The optional housings for the Display Unit are labelled with a type label containing the part number and the Revision. Modifications on the UDD SAM 4900 Housing will cause a new Revision, ‘SAM 'UDD SAM 4900 Electronics _ | Housing [fen z7 12sec o7|08| For serial number and} ‘cable connections of UDD SAM 4900 Electronie Unit ‘see type label inside Fig. 1-3 Type label - Optional Display Housing The Junction Box is labelled with a type label containing the part number. 40 ——+} IEASAM Electronics| ‘CECT EO 8 66 Lo] | Lo a7 —ol ++}5.6}—— ea 12 Fig. 1-4 Type labo! - Junction Box The Electronic Unit is labelled with a type label containing the part number, the serial number and the Revision. Modifications on the Electronic Unit will cause a new Revision. SAM Electronics ‘SAM 4642 Electronic Unit P/N : 271259663. S/N:SK350600002 Type : JBGON2 OMNI COMPASS SAFE DISTANCE ee [STEERING : 0.4m STANDARD : 0.65 & Revision: XBCOEFGHI KLMNOPQRS wade in Norway Fig. 1-5 Type label - Electronic Unit 2008-12) 12 sm 4002s eran oe) 18.12 708EM-Log SAM 4642 Technical Manual ‘The Sensor Unit is labelled with a type label containing the part number and the serial number. The type label is placed on the cable. Fig. 1-6 Typo label - Sensor Unit 2 Installation Recommendations 24 Overview 24.VDG or 115 VAC or 230 VAC Sa a Var sip Tr BD Fi sonra arte cata SAN uy ET Display Unit Junction Box Electronic Unit Sensor Unit pond UDD SAM 4600 Hag _geetecemen Fig. 2-1 Overview ‘The EM-Log SAM 4642 is a system for the calculation and visualisation of longitudinal and transversal speed through water and consists of four components: the Display Unit, the Junction Box, the Electronic Unit and the Sensor Unit. = (2006-12) Sm? oa mara engi oe 112.2006 13EM-Log SAM 4642 Techrical Manual - (2008-12), 2 Ba = 23 s 2 = a es = 5 g 8 é i 2: g 3 gS = @ HG e Fi 9 3 3 Fi 2 é Zan re] - a8 a2 x He 8 sy 3 & 5 Bye 8 2 a) 32 g a 8s a sf 2 4 s alse S 3EM-Log SAM 4642 “Technical Manval 24.3 Electronic Unit Fig. 2-4 Photo Electronic Unit ‘The Electronic Unit supplies 24 VDC to the Sensor Unit, provides a connection between the Sensor Unit and the Display Unit, provides 2 additional NMEA outputs and generates alarms via an alarm relay. ‘The Electronic Unit includes 6 dip-switches which shall be configured as followed: Electronic Unit - DIP Switch DIP Switch 1 ON DIP Switch 2 ON DIP Switch 3 ON DIP Switch 4 ON, DIP Switch 5 OFF DIP Switch 6 OFF Fig. 2-6 Electronic Unit - DIP Switch (2006-12), Seo4042 ec manual eng oe 18122008 15EM-Log SAM 4642 Teetnical Manual Furthermore several LED's on the PCB indicate the status of the system (see table 2-6) Fig. 2-6 Layout Electronic Unit Electronic Unit - LED's Sensor Field Generation ee Goes “OFF" when Field is active Data received from Sensor 0200 *ON" Connection OK, No Data ‘OFF” when Data is received Data transmitted to Sensor L302 *ON" Connection OK, No Data “OFF” when Data is transmitted Receive NMEA from external Systems a "OFF" when Message is received Transmit NMEA to extemal Systems Loot “ON" when Message is transmited Fig. 2-7 Electronic Unit= LED's = (2008-12) 16 om 40 ema ag 102208EM-Log SAM 4642 “Technical Manual 24.4 Sensor Unit ‘The Sensor Unit calculates the speed through water in longitudinal and transversal direction. For this purpose the Sensor Unit uses electromagnetic sensors. ‘The sensor information is transmitted from the Sensor Unit via the Electronic Unit and the Junction Box to the Display Unit. Fig. 2-8 Photo Sensor Unit 24.5 Tank / Single Bottom Gate Valve / Double Bottom Gate Valve ‘The Sensor Unit can be installed in a tank hulifiting, a single bottom or a double bottom gate valve, Fig. 2-9 Photo Single bottom gate valve - (2008-12) mA real mame eng oo) 18.12.28, 7EM-Log SAM 4642 | Technical Manual Fig. 2-10 Photo Double bottom gate valve | ene 1 Fig. 2-12 Photo 4ComboTankEML l Paarl 18 san 46 cal mame. 1122008EM-Log SAM 4642 Technical Manual 2.2 Specific Recommendations Recommendations concerning the ins! tallation of Display Unit Security advice No warranty claim is given for damages caused by disregarding of the instructions of this manual. We do not assume any liability for resultant damages. ‘We do not assume any liability for property damage or personal injuries which are caused by an improper handling or disregard of the security advices! In such cases every right to claim under guarantee expires. ~ This device was buit and checked against the protective measures for electronic equipments and has been delivered in a safety technically faultless condition - The user must respect the safety advices in this operating manual to keep the unit in good order ‘and condition and to guarantee a safe operation. - The installation work may only carried out by an authorized and trained specialist staf. ~ The device may only used at places where the climatic conditions do not exceed the maximum values indicated in the specifications, ~ Ifthe device shows visible damages, does not operate or was stored under unfavourable conditions for some time, itis to assume that a safe operation is no longer possible. In this case the device has to be secured against unintentional putting into operation and taken out of operation if required. ~ Open of covers or remove of parts may expose voltage-carrying parts. Before a calibration, a Configuration change, maintenance, a repair or an exchange of parts or assemblies, the device must be separated from all power supplies if opening of the device is required. Ifa calibration, maintenance or a repair is unavoidable at the open device under voltage, these may happen only by an experienced qualified employee who is familiar with the dangers respectively with the appropriate regulations. - Capacitors in the device still may be charged even if the device is separated from the power supply. - Technical changes may not be carried out at the device. + We particularly point out that product liability and guarantee claims cannot be asserted if the device is not operated according to described notes in this operator's manual, the notes on the device and as well the regulation adverse! ~The operation is permitted only with a closed housing, ~The operation of the device outside the specifications is not permitted. ~ Ifthe device is installed without the foreseen housing a corresponding strain relief of the cable must be provided. After the installation the strain relief must be checked again, that itis not possible to push in or to pull out the cable. = (2006-12) 19EM-Log SAM 4642 Technical Manual Assembly notes If the device is installed without the foreseen housing (UDD SAM 4900 Housing P/N271259448), a corresponding external strain relief of the cable must be provided. Ifthe cable length amounts more than 10 cm between strain relief and equipment, the cable has to be fixed with an additional fixing in the distance of max.10 cm from the housing so that vibrations do not cause any vibration of the cable. For installation of the Display Unit in a console the following measures have to be considered 132 78.94 22.50 132 Fig. 2-13 Console Cutout for Display Unit (2006-12) 20 am 4862 il mare de 1122008EM-Log SAM 4642 Technical Manual Fig. 2-14 Console Cutout for Display Unit 4 | 24EM-Log SAM 4642 Technical Manuel For installation of the Display Unit with the optional housing the following dimensions have to be considered i peeenaenenay encanta | ner Fig. 2-17 Outline Drawing of the Mounting Bracket for the optional Housing for the Display Unit = (2006-42) sr. #842 cl anal gh! 18122008,EM-Log SAM 4642 “Technical Manual Fig. 2-18 Outline Drawing of the optional Housing for the Display Unit Fig. 2-19 Outtine Drawing of the optional Housing forthe Display Unit = (2006-12) ‘S400 ec anual eg abe 8122008 23EM-Log SAM 4642 Technical Manual 222 Recommendations concerning the installation of the Electronic Unit (Sa SSR A STE ‘The outer shield of the data cables has to be connected to the cable sockets of the housing ground. ‘The housing has to be connected to the ship ground. Do not dismantle cables RxC and TxC. Twist with each other and secure by isolation tape. seas Crea ay Cece mete} Peruri) Cauenetnt) Fig, 2-20 Electronic Unit - Cable Connection Recommendations concerning the installation of the Junction Box ‘The shields of the data cables may not be connected to the housing, but have to be connected according the connection drawing ‘The shield of the 24VDC cable has to be connected to the ground of the housing, ‘The housing should be connected to the ship's ground. 24 sm 4042 cia marae oe25 TTB | ~ 5 & g 3 5 = : s : 2 2 3 3 la : 1 2 & 1 12 ant F = 2 ei & £ EE 5 i an te g FE = g 5 | a 2 / : z i ; é jy e ay E | 4 E | iy # |8 1 1 1 3,121: uypjom soy ayyoud i g: Pojauossy ¢ p10 Suyguossy Z vonaos ssa ft POpUOUIODD “| ‘ md 3 = = = 3 a5 s gis Bg seas By milaEM-Log SAM 4642 Technical Manual ‘Step by step quide for the installation of the tank - Fit and weld the protective pipe to the transducer housing and the cable gland, The protective pipe must be constructed so that it ends well above the construction water line (CWL). = Stee! Pipe, minimum 35mm inside. ‘Wall thickness on galvanized Pipe: ‘8mm, on black Pipe: 10mm. Quality of material as stated in D.N.V Rules chap.X Para 7A, type II The Pipe to be welded and cooled off before pulling the Cabie. - After docking out it may be necessary to open Gable Gland to release air from Tank. 22.5 Recommendations for the installation of Sensor Unit with SB/DB gatevalve I " ; it Ho i 4 i i ¢ LD i I 2 Ol | 1O ATTY DI th via | WM i Th 1 1 | Z 6 Neen, all Sots arenaEM-Log SAM 4642 Technical Manual ‘General statements for the installation of the gate valves + The SKIPPER DB Ball Valve 60mm or SKIPPER SB Ball Valve 60mm is delivered assembled {for transport. The parts necessary for final assembly will be found on the Ball Valve itself, or packed in a box, delivered with the Ball Valve. ~ First of all, it must be decided, where the Ball Valve should be installed. Normally, this will be in the fore part of the ship, in the centerline, or as close to the centerline as possible. Optimal system operation is achieved by fiting the transducer as deep as possible on the hull ~The transmitting surface of the transducer must be installed with max. +/-1 degree of Horizontal / Perpendicular to the ships Horizontal plane, ( Speed logs ) ~ _ Donot mount iransducers close to the bow thruster propeller outlets, o aft of other hull installations (outlets, vents or other protruding details). Itis necessary to select a part of the hull that is submerged under all load and speed conditions, and to avoid positions where air is trapped in heavy weather. ~ Ifa fat, horizontal section is not available for transducer fiting, the shipyard must construct a suitable bed. Welding seams in this area should be smoothed and rounded off, in order not to create turbulence or aeration at speed. + Protect the active element of the transducer and do not paint the surface. ~The Ball Valve should be placed in a service accessible place, large enough for installation and disassembly of the Ball Valve and Sensor Unit. Step by step auide for installation of the Single Bottom Valve 60 mm ~The Ball Valve should be placed in a service accessible place, large enough for installation and disassembly of the Ball Vaive and Sensor Unit. - When the position has been decided, a 187 mm. hole is cut in the hull. Disassembled the Ball Valve. ~The bottom flange, item $B-1022, is welded into the hull . Standard welding practice and procedures should be observed. ~ Place 1.5 mm Klingersil gasket, item DB-1042 on top of Bottom Flange SB-1022. Then place the Ball Valve element on top of the Bottom Flange. The 12 mm nuts and washers should be ‘mounted and tightened. (align parts before tighten nuts ) - Place a 1.5 mm Klingersil gasket on top of the Ball Valve element. Mount the intermediate ‘element, ile DB-1021, on top of the Ball Valve element. All 4 bolts (M16x40) and washers should be mounted, and tightened. ( align parts before tighten bolts ) ~ Place the O-ring, 105,00 x 4,00 in the groove on top of the intermediate element DB-1021. Apply Grease to the O-ring, + Insert the 2 Thread bolts item SB-6027 through the flange and seoure with 2 x M12 counter nuts. Torque 98 Nm ~ Lower the Sensor and Top Flange carefully down to the Top of Intermediate Element DB-1021 - The + Mount Top Flange DB-1031. Secure with 2 each washers and nuts + 2 each washers and M12x40 bolts. Torque : 98 Nm = Clamp unit to be mounted in the following order: 2x M12 nuts, Clamp Unit DB-1033, 2x M12 nuts with Spring Washer ;nsors sensitive area must be handled with care, - Open Ball Vaive, lower Sensor Unit and Extention tube. ~ Check that the transducer sensor housing, when fully inserted, is flush with the lower surface of the bottom flange. = (2006-12), Sam A0edel manual rh oc 18122008 arEM-Log SAM 4642 “Techical Manual Step by step quide for installation of Double Bottom Valve 60 m - The Ball Valve should be placed in a service accessible place, large enough for installation and disassembly of the Ball Valve and Sensor Unit. ~ When the position has been decided, a 138 mm. hole is cut in the hull, and a ( 161mm.) hole is cut in the Bulkhead ( Tanktop ). - The bottom flange, item DB-1022, is welded into the hull . Standard welding practice and procedures should be observed. - __ Intermediate Flange DB-1030 is welded into Intermediate Tube DB-1029 ( *Yard supply ) Standard welding practice and procedures should be observed. + Blanking Plate DB-1028 ( *Yard supply ) is placed over the 161mm hole in Bulkhead. Intermediate Tube DB-1029 is tread into the Blanking Plate DB-2028 and trhrough the 161mm hole in Bulk-head. Standard welding practice and procedures should be observed. + Place 1.5 nin Klingersil gasket, Item DB-1042 on top of Intermediate Flange DB-1030. Then place the Ball Valve element on top of the Intermediate Flange. The 12 mm nuts and washers should be mounted and tightened. ( align parts before tighten nuts ) ~ Place a 1.5 mm Klingersil gasket on top of the Ball Valve element. Mount the intermediate element, item DB-1021, on top of the Ball Valve element. All 4 bolts (M16x40) and washers should be mounted, and tightened. (align parts before tighten bolts ) - Place the O-ring, 105,00 x 4,00 in the groove on top of the intermediate element DB-1021. Apply grease to the O-ring, = Insert the 2 Thread bolts item SB-6027 through the flange and secure with 2 x M12 counternuts. Torque 98 Nm - Lower the Sensor and Top Flange carefully down to the Top of Intermediate Element DB-1021 - The sensors sensitive area must be handled with care. = Mount Top Flange DB-1031. Secure with 2 equal washers and nuts + 2 equal washers and M12x40 bolts. Torque : 98 Nm = Clamp unit to be mounted in the following order : 2x M12 nuts, Clamp Unit DB-1033, 2x M12 nuts with Spring Washer - The Extention tubes and Coupling must be mounted with a torque between : 15 and 30Nm. = The Countersunk head screw must be mounted with a torque : 1,5Nm + Open Dall Valve, lower Sensor Uni and first Extention lube. Tighten up Ue 2x Screw MB befure ‘mounting next Extention Tube. - Check that the transducer sensor housing, when fully inserted, is flush with the lower surface of the bottom flange. 3 Functional Description Teens soeUNRRI ARETE Te ees teraSTUT SSIs 3.1 __ Power-On Concept/Mains Supply ieee ssn AUD TERENAS ARSON ORE NER RAMEE SO ONSISSES ‘The Display Unit and the Junction Box do not have a on/off switch. These components are switched fn and started automatically by connecting to a sufficient power supply. By disconnecting from power supply the system is switched off. = (2006-12) 28 4042s man sagan be 18422EM-Log SAM 4642 Technical Manual ‘The power onioff switch for the Electronic Unit and the Sensor Unit is located inside the Electronic Unit 3.2 Display Unit 3.2.4 Display At the front panel of the Display Unit are nine alpha numerical and twelve numerical display indicators named as display. “The display consiete of five lines where the firet line is named as line 4, the second line is named as line 2 and so on. In addition the last alpha numerical display indicators of the lines 2, 3 and 4 are named as line V. Fig, 3-1 Display Unit - Display 3.2.2 Keyboard The keys are assigned to the following functions: Key to select menu functions Key to scroll forward Key to dim the display (darker) - (2006-12), ‘Stns ical mana rh do 18.12.2000 29EM-Log SAM 4642 Technical Manual Key to dim the display (brighter) Fig. 3-2 Display Unit - Keyboard 3.2.3 Com-NMEA The communication between Display Unit and Sensor Unit is established as a bi-directional exchange of proprietary and standard NMEA telegrams via the Com-NMEA interface, The baud rate for the NMEA interface has to be set to 4.800 Bps. 3.2.4 Com-Dimm Beside the Com-NMEA interface for the connection between the Sensor Unit and the Display Unit there is @ second interface which is used exclusively for the distribution of the dim-commands. This interface is named as Com-Dimm, 3.2.5 Data memory Beside the random access memory the Display Unit disposes of a non-volatile data memory which stores the user program and the configuration data in the case of interruption or disconnection from the power supply. 3.2.6 Buzzer For audible warnings the Display Unit is equipped with a buzzer. 3.3 Sensor Unit 3.3.1 Com-NMEA. The communication between Display Unit and the Sensor Unit is established by a bi-directional exchange of NMEA telegrams via the Com-NMEA interface. The baud rate is factory configured to the standard of 4.800 Bps. (2008-12) 30 som 4642 tcl mara engeh. 18.12 2008 I Sa a ts el, ace lat Oi ua ie Bes hed. Ab en og be. Bh gh aEM-Log SAM 4642 Technical Manual 3.3.2 Data memory Beside the random access memory the Sensor Unit disposes of a non-volatile data memory which stores the user program and the configuration data in the case of interruption or disconnection of the power supply. 3.3.3 EM-Sensoric ‘The Sensor Unit includes an electro-magnetic sensor to calculate the speed through water. 4 Setting-to-Work/Configuration 41 Cable Connec 4A4 General One talker and multiple listeners may be connected in parallel over interconnecting wires. Because of EMC requirements shielded cables are recommended. The number of listeners depends on the output capability, the input drive requirements of the connected devices, and on the use of termination resistors. = Inlerconnection between devices may be by means ofa shielded two-conduclor twisted-pair wire A (-), B (+) and any means to secure common signal ground potential (C) for transmitting and receiving devices. For this purpose, a third wire additional to the twisted pair or the inner shield of double-shielded cable with insulated shields may be used. = Allsignal and common line connections A, B and C are connected in parallel - With single-shielded cables and a separate wire as common line C (signal ground), the shield shall be connected to the talker chassis and shall not be connected to any listener. However, the shield shall be continuous (unbroken) between all listeners. - With double-shielded cables and the inner shiold used as common line C (signal ground), the ‘outer shield shall be connected to the talker chassis and shall not be connected to any listener. However, the outer shield shall be continuous (unbroken) between all listeners. = With double-shielded cables and a separate wire as common line C (signal ground), the inner shield shall be connected to the talker chassis and shall not be connected to any listener. However, the inner shield shall be continuous (unbroken) between all listeners. The outer shield ‘may be connected to the chassis on either side if required = The cabling shall be designed in a way that stubs are avoided or kept as short as possible. If long cables are necessary, termination at the end of the line according to ITU-T V. 11 shall be considered. (2006-12) an 462 trie rama ong oo) 1812208, 3aga ae Se 7 ie Bn = 5 29> WS 507 3 oe Be zy : 2 ' By tun ou0a08 . é & Se vasa sah 219 19 ESC UZ FREER) gp pare. int ee ol ge ose, HOL OF BSCE as) EE EEE Es 3 z doar nvs 607 1 lege = 35) ae | ? = 25) Tn 20005 sbslelels| [ale lel To Fi na ee ae mete : BEEiEgGs te poms) 0a z em oa J Begun Ya i punt 4 popniis 5 brow pam 3 ates a seen h slfogz a. 5 oe evo OH 90 5 veony scuei—] Wi DOA 9 oo 2 (meg gene Weel lee esoccut | PFEFEFFEPEEPRPEPEPETERET] [ame 8 xog wj200009 Lo 4 tig dg T 5nij EERE oe S a) B58: | + e aetheatle a ee a oe ete eee ee 4 oi 1 BERR wa ue xe em | ‘ RA Be. AAAAAAAAAL ‘ seLgsseec. TE ee it EEREEE Es: ! pope e cag | waeruz TL ser mvs (eet eee ee ieee Wy MeyonagEM-Log SAM 4642 Technical Manual 4.1.2 Cable Connection of the Display Unit Be ers ial 71.259 642 ea eeeaaae Perey ia ai Pin 2 Brown ovoc Pin 3 Green Com-NMEA RxA (-) Pin 4 Grey ‘Com-NMEA RxC (shield) Pin 5 ‘Yellow, Com-NMEA RxB (+) Pin 6 Blue Com-NMEA TxA (-) Pin 7 Pink Com-NMEA TxC (shield) Ph 3 Rod eon hwen Bs Pin 9 Black ‘Com-Dimm RxA (-) Pin 10 Grey Pink Com-Dimm RxC (shield) Pin 14 Violet Com-Dimm RxB (+) Pin 12 White Green Com-Dimm TxA (-) Pin 13 Red Blue Com-Dimm TxC (shield) Pin 14 Brown Green. Com-Dimm TxB (+) sd White Yellow not connected ts Yellow Brown not connected Fig, 4-2 Display Unit - Cable Connection Fig. 4-3 Display Unit - Cable Connection Caution: Do not connect “Cable Scree Isolate with isolation tape. Sane oie mal erga 1812. 208, 33EM-Log SAM 4642 Technical Manual 41.3 Cable Connection of the Electronic Unit Fl mtn 1 eRe | s/s ve pene ees mR EM Log SAM 4642 a oe ‘S100 Pin 1 110/220 VAC - ‘J100° Pin 2 Ground - S104 Pin 2 = 24 VDC ~ +J301 Pin 1 NMEA RxA - a ia Sees a +J301 Pin 4 NMEA1 TxB_ - (J301 Pin 5 NMEA2 TxA - 4301 Pin 7 not connected : J301 Pin 8 not connected - J301 Pin 9 not connected ca J301 Pin 10 not connected. . +J301 Pin 14 NMEA3 TxA : S304 Pin 12 NMEA3 TxB- = (S400, Pin 4 ALRSTA J400 Pin 3 FITOUTA - J400 Pin 5 DIMCOM : ‘1400 Pin 7 DIMDWN : +1400 Pin 8 ALR CMN : (J400° Pin 9 ALR NO : Pin 1 + 24.VDC Pairt WH Pin 2 — 24VDC Pair1 BK Pin 3 RxA Pair2 YE Pin 6 Tx1B Pair3 OR Pin 7 Tx2A/HSINA Pair YE Pin 8 Tx2B/HSINB_ Pair4 OR Fig. 4-4 Electronic Unit - Cable Connection - (2008-12), sam 4042 tical ng se 18122008EM-Log SAM 4642 414 Cable Connection of the Junction Box PTs: I Hi TT sgt Lies TT OTTER, GG8G GEEE cin po wort) Lalla shel shel bf whale aoe ree | Pin 1 + 24.VDC WH Pin 2 -24VDC BN Pin 3 - BU Pin 5 - GN Pin 6 - PvE Pin 7 - GY Pin 9 - GY PK Pin 10 - RD BU Pin 11 - BK Pin 12 - VT Pin 13 - WH GN Pin 14 - BN GN Pin 15 - - Pin 17 - NMEA2 TxA Pin 18 - NMEA2 TxB Pin 19 - NMEA3 TxA Pin 20 - NMEA3 TxB Pin 24 - - Pin 24 - SCREEN Pin 25 - ALARM CMN Pin 27. : [ALARM NC Fig, 4-5 Junction Box - Cable Connection = (2006-12) ‘am ABH cc mana eg oe! 2.2008EM-Log SAM 4642 Techical Manual 44.5 Cable Connection of the Sensor Unit fin ie (5/8) z PAIR1 ‘WH (24 VDC BK oVDC PAIR2 ae COM NMEA RxA a ‘Gounnien oa PAIRS WH COM NMEA TxA PAIR4 ae HSINA Tx2A FFig. 4-6 Sensor Unit - Cable Connection 4.2 Hardware Configuration 424 Hardware Configuration of the Display Unit The Display Unit comes with a COM-NMEA interface and Com-DIMM interface. The input lines of both Com interfaces come with a switchable termination resistor according IEC61162-2. ‘The termination resistor is adjusted with a DIP switch which is located directly at the connector of the cable nearby PIN11. It is not necessary to open the housing for adjustment, Termination resistors OFF: Termination resistor OPEN (default) eee ED) ON: Termination resistor CLOSE OFF: Termination resistor OPEN (default) Sony OBIE 2) ON: Termination resistor CLOSE FFig. 4-7 Display Unit- Termination resistor 4.2.2 Hardware Configuration of the Electronic Unit For activation or deactivation of the Alarm Relay Control the jumper JP400 has to be fitted or removed - (2008-12), 36 sam 4642s var nah 1842200,EM-Log SAM 4642 Technical Manual Electronic Unit - Jumper ‘Alarm Relay Control ban Fitto force Relay activated Fig, 4-8 Electronic Unit - Jumper JP400 42.3 Hardware Configuration of the Junction Box There is no need for any hardware configuration al the Junction Box. 4.24 Hardware Configuration of the Sensor Unit ‘There is no need for any hardware configuration at the Sensor Unit. 43 Software Configuration Software configuration is necessary for the Display Unit and the Sensor Unit. All configuration settings are made via the keyboard of the Display Unit. Program start During the program start at the Display Unit for a short time the software version is shown inline 2 and the serial number in line 3 and 4. These information will also be displayed if you press the lil-key and Bi icy simultaneously: EVAeel Fig. 4-9 Display Unit - Program start (2006-12) Sime etal mana erlah soc 1812208, a7EM-Log SAM 4642 Technical Manual Aflerwards the Display Unit switches to the display mode. If no display page is chosen or the unit is switched on for the first time only three dashes in line 1 are displayed at the Display Unit. Handling Concept There are two different modes for the use of the Display Unit defined: = Display mode - Configuration mode isplay mode <_______ S20 trough the splay pages Fig. 4-10 Display Unit - Display mode Note: If there is no display page activated in the configuration mode there is no display page available Press the E-key to scroll backward or press the ES-key to scroll forward, Configuration mode <_—____S2rlthrough the configuration pages @ a a a 3 S 8 pressed gaze of gta values Fig. 4-11 Display Unit - Configuration mode = (2006-12) sn 462 ects anal engl oc 8122008EM-Log SAM 4642 Technical Manual For the activation of the configuration mode you have to press continuously the Ml-key. To exit the configuration mode please release the key. By continuously pressing the Bi-key and using the BX xey (backward) or the &-key (forward) you can scroll through the configuration pages, IF the appropriate configuration page is displayed, change the values by pressing the Ei-key. Note: You have to press continuously the Bl-key during the complete process Configuration pages - Layo Fig. 4-12 Electronic Unit - Program start ‘The configuration pages have the following layout: Linev: -— Linet - Lines: - — Line2: - Lined: Name of the NMEA-Telegram Name of the data field Name of the unit Number of the configuration page Configuration Value Configuration pages example: VHW. ‘example: Speed Through Water example: mis example: 01.01 example: 0 Al the Display Unit several configuration pages are available. Below only the relevant configuration ages for the SAM 4642 are shown: = (2006-12), 39EM-Log SAM 4642 Technical Manual Fig. 4-13 Display Unit - Relevant Configuration pages The configuration pages are classified as following: Line 2 Purpose 01.01 to 14.06 Configuration internal NMEA-display pages 16.01 t0 16.08 Configuration external EM-Log SAM 4642 Sensor Unit 17.01 0 17.05 Configuration intemal Settings of the Display Unit Relevant NMEA.display pages SUCeE = Ed Fig. 4-14 Display Unit- Relevant NMEA-dlisplay pages The configuration pages 02.01 VBW-STW (mis), 02.02, VBW-STW (kn), 05,01 VLW-DST (NM) and 09.01 MTW-TMP (°C) are only relevant as the Sensor Unit can create only the NMEA telegrams VBW, VLW and MTW, (2008-12) 40 sam 4042 tect mara ih ce 1812 2008EM-Log SAM 4642 Techrical Manual 43.4 Software Configuration of the Display Unit For the configuration of the Display Unit the following steps are necessary: = Step 1: Configuration of the NMEA-display pages ~ Step 2: Settings of the Display Unit Step 1: Configuration of the NMEA-display pages For the system EM-Log SAM 4642 there are only a few NMEA-telegrams available and therefore the {following configuration pages are relevant Line2 LineV Linet LineS Lined Set 02.01 VBW STW ms 01 display of VBW-STW (rns) off display of VBW-STW (m/s) on display of VBW-STW (kn) off display of VBW-STW (kn) on display of VLW-DST (NM) off display of VLW-DST (NM) on display of MTW-TMP (°C) off display of MTW-TMP (°C) on 02.02 VBW STW kn 01 05.01 VLW DST NM 01 09.01 MTW TMP °C (01 By pressing the f-key switch to the configuration mode to configure the display pages, scroll with 6 key or &-key to the configuration page of your choice and select with Ei-key the requested configuration value (02,02 VBW-STW-kn): Fig 4-15 Display Unit - Example 02.02 VBW-STW-kn tep 2: Settings of Display Unit ‘The second step is needed to configure the settings of the Display Unit. It is necessary to carry out the following configuration: Line2 LineV Line? Line5 Lined Set 17.01 SET BRI - 01 0 for Extemal 1. for External dim-commands on 17.02 SET ALR - 014 0 for Alarm messages off 1 for Alarm messages on 17.03 SET BUZ - 01 0. for Buzzer off 4 for Buzzer on (2008-12) amo ect mena engl oc 18.12 2008 aEM-Log SAM 4642 Technical Manual 17.04 SET COM BPS 1200-115200 4800 for Baud rate 4.800 bps (default) 1705 SET UPD Hz 05123 1. for Display-Update rate 7.0 Hz (default) 2. for Display-Update rate 2.0 Hz 3. for Display-Update rate 3.0 Hz By pressing the E-key switch to the configuration mode to configure the display pages, scroll with Ea key or &3-kay to the configuration page of your choice and select with B-key the requested configuration value (17.04 SET-COM and 17.05 SET-UPD): Fig. 4-17 Display Unit - Example 17.05 SET-UPD 43.2 Software Configuration of the Sensor Unit ‘The Sensor Unit is configured and calibrated from the Display Unit. The following steps are necessary for the configuration of the Sensor Unit: = Step 4: Installation Angle Correction ‘Step 2: Drift Angle Correction = Step 3: Calibration Values preparation = Step 4: Calibration Values determination = Step 5: Calibration Values input = 2006-12) am A tia along oe 189928EM-Log SAM 4642 Technical Manual - Step 6: Calibration Values send - Step 7: Reset Daily Miles = Step 8: Confirmation of the Calibration + Step 9: Operation status Step 1: Installation Angle Correction ‘The first step is to do the Install Angle Correction. The Sensor Unit can be installed in the housing in the correct position or turned 90, 180 or 270 degrees. Itis necessary to input the installation angle into the system to make sure that the measured speed is interpreted by the system correctly, Line2 LineV Line Line5 Lined Set 16.02 CFG EML IAC 0-270 0 for Configuration Install Angle Correction 0° 90 for Configuration install Angle Correction 90° 480 for Configuration Install Angle Correction 180° 270 for Configuration Install Angle Correction 270° By pressing the El-key switch to the configuration mode to configure the display pages, scroll with Ba key or B3-Key to the configuration page 16.02 CFG-EML-IAC and select with B-key the requested configuration value (16.02 CFG-EML IAC) Fig, 4-18 Display Unit - Example 16.02 CFG-EMLAAC Note: As soon as the correct value has been adjusted and the configuration mode has been left by releasing the M-key, the parameters will be sent to the Sensor Unit. At the Display Unit each ‘communication step is monitored, Ian error occurs during communication between the Display Unit and the Sensor Unit, the following error message will be displayed: (2006-12) AS oie mand cape ec 1812208, 43EM-Log SAM 4642 Technical Manual Fig, 419 Display Unit - Example error message NAK (no! acknowledged) Step 2: Drift Angle Correction The next step is to set the Drift Angle Correction. Make sure that the ship Is selling in @ direction where the drift caused by currents is either zero or influences the ships speed only in longitudinal direction. ‘That means the ships true course must be parallel to the current Not following this instruction will influence the precision of the transversal speed calculation. Line2 LineV Linet LineS Lines Set 16.03 CFG EML DAC 01 1 for Configuration Drift Angle Correction By pressing the Ei-key switch to the configuration mode to configure the display pages, scroll with 2. key or &-key to the configuration page 16.03 CFG-EML-DAC and select with likey the requested configuration value “1" (16.03 CFG-EML-DAC): Fig, 4-20 Display Unit - Example 16.03 CFG-EML-DAC Step 3: Calibration Values preparation ‘The next steps are necessary for the calibration of the Sensor Unit The first step is the preparation of the systems, then the determination and input of the Calibration ‘Values and finally the transmission to the Sensor Unit. (2006-12) aa 4642 teil manual eens 18422002EM-Log SAM 4642 Technical Manual Now the Display Unit is configured for the next steps: Line2 LineV Line Line5 Lines Set 16.04 EML RDD 01 1 for Configuration Raw Data Display 16.05 EML RDS 014 1 for Configuration Raw Data Sensor 16.06 EML CVD 01 4 for Configuration Calibration Values Display By pressing the B-key switch to the configuration mode to configure the display pages, scroll with key or E3-key to the configuration page of your choice and select with Hil-key the requested configuration value "1" (16.04 CFG-EML-RDD and 16.05 CFG-EML-RDS and 16.06 CFG-EML-CVD): Fig, 4-23 Display Unit - Example 16.06 CFG-EML-CVD mona reh oo 1812208 45EM-Log SAM 4642 Technical Manual (ep 4: Calibration Values determination ‘The next step is the determination of the Calibration Values. For this purpose release the fil-key and scroll with Bd-key or Bi-key to the display page 16.04 CFG- EML-RDD: Now the system displays the uncalibrated speed values only in longitudinal direction. By comparing them to a reference system you can generate a calibration value table which is needed for calibrating the system in the next steps. Fig. 4-24 Display Unit - Example 16.06 CFG-EML-RDD Number | Reference Speed | Uncaliratod Values 1 ttn 0,04 kn 2 [rei | 0,12 kn 3 035 kn 4 = 0,95 kn 41,19 kn ; 6 30k | 3.80% 6 7 8 8 ‘0 Fig. 4-25 Display Unit - Example Cafbration Valuos - (2006-12), som 4642 tcl manu nla e182 208,EM-Log SAM 4642 Tochnical Manual Note: The table should contain speed values of the complete speed range of the vessel. You can enter up to 10 values, normally 5 values for the normal speed range of the vessel are sufficient. Step 5: Calibration Values input In this step the Calibration Values are typed into the Display Unit from the table. For this purpose the input pages are selected by pressing the B-key or the E-key. Now up to 10 Calibration Values can be typed in. By pressing the fil-key switch to the Edit mode (marked by an arrow symbol). Now by pressing the Ea-ey and B-key you can adjust the values. By pressing again the f-key switch to the next input box: (2008-12) aTEM-Log SAM 4642 Technical Manual nnn ern q009 ee Fig. 4-26 Display Unit - Example 16.06 CFG-EML-CVD Note: The input boxes are assigned as following: ~ Line 2: sequential number of the Calibration Value - Line 3: Reference Speed + Line 4: Uncalibrated Values Step 6: Calibration Values send Alter inserting all Calibration Values, these values have to be transmitted to the Sensor Unit. For this purpose the following configuration is necessary: Line2 LineV Line Line5 Lined set 1607 CFG EML CVS 01 1 for Configuration Calibration Values $ By pressing the Bil-key switch to the configuration mode to configure the display pages, scroll with K key or B3-key to the configuration page of your choice and select with &-key the requested configuration value “1* (16.07 CFG-EML-CVS): Fig, 4-27 Display Unit - Example 16.07 CFG-EML-CVS = (2008-12), 48 sm 400 oii merle ie 18122000EM-Log SAM 4642 Technical Manual Step 7: Reset Dally Miles In this step a reset of the Daily Miles can be done if necessary. For configurations are necessary: purpose the following Line2 LineV Line? LineS Lined Set 16.08 CFG EML RDM 01 1 to Reset Daily Miles By pressing the E-key switch to the configuration mode to configure the display pages, scroll with E2- key or &3-Key to the configuration page of your choice and select with ill-key the requested configuration value "1" (16.08 CFG-EML-RDM): Fig. 4-28 Display Unit - Example 16.08 CFG-EML-RDM ‘Step 8: Confirmation of the Calibration In this step the confirmation of the Calibration is necessary. Ina first step the display of a NMEA-STW-Telegram has to activated Line2 LineV Line1 Line5 Linea Set 02.01 VBW STW ms 01 display of VBW-STW (rvs) off display of VBW-STW (m/s) on display of VBW-STW (kn) off display of VBW-STW (kn) on. 02.02 VBW STW kn 014 By pressing the fl-key switch to the configuration mode to configure the display pages, scroll with © key or &-Key to the configuration page of your choice and select with -key the requested configuration value (02,02 VBW-STW-kn): hl anaes) 10122008 49EM-Log SAM 4642 Technical Manual Fig. 4-29 Display Unit - Example 02.02 VBW-STW-kn ‘The speed values of the Display Unit should be compared with the speed values of the reference system. The Confirmation has to be done for the speed values of the complete speed range of the vessel. Ifthe speed values are not consistent, the configuration has to be repeated starting with Step 1 ‘Step 9: Operation status ‘The configuration process of the external Sensor Unit is now finished. The functions for the configuration of the Sensor Unit have to be deactivated now. For this purpose the following configurations are necessary: Line2 LineV Linet Line5 Lined Set 16.01 CFG EML NME 014 1 for Sensor data on 16.02 CFG EML IAC nochange 0 for Configuration Angle Correction 0° 90 for Configuration Angle Correction 90° 180 for Configuration Angle Correction 180° 270 for Configuration Angle Correction 270° 0 for Configuration deactivated for Configuration deactivated for Configuration deactivated for Configuration deactivated for Configuration deactivated for Configuration deactivated 16.03 CFG EML DAC 16.04 CFG EML RDD 16.05 CFG EML RDS 16.06 CFG EML CVD 16.07 CFG EML CVS 16.08 CFG EML RDM ecccoc By pressing the E-key switch to the configuration mode to configure the display pages, scroll with K- key or BB key to the configuration page of your choice and select with Bikey the requested configuration value. 5 Repair/Maintenance GENERAL: The jumper settings and switch settings on a replacement pcb must be the same as on the defective pcb. The wire connections must be made in exactly the same way. Exceptions are explained in this manual, = (2008-12), 50 sam 4002 ects mand enpleh c18122008EM-Log SAM 4642 Technical Manual 5.1 Trouble Shooting 514 System Fault - No Display Error description Nothing is displayed at the Display Unit Fig. 5-1 System Fault - No display ‘Trouble shooting - step 1: activate display pages The Display Unit cannot be deactivated by any configuration. If ll display pages are deactivated you will see the following (Ifthe correct supply voltage (24 VDC) is available: Fig, 5-2 Check aigplay pages For trouble shooting some display pages can be activated. ay ‘Trouble shooting - step 2: Test (Dimming of the ¢i By pressing simultaneously the E-key and [fll-key the test for the Display Unit display and the buzzer is activated. The brightness of the display will be at maximum, all segments of the displays are activated and the buzzer is released: = 2006-12) r-482 foetal mamalerle ec18122008, 51EM-Log SAM 4642 “Techical Manual Fig. §-3 Check of display and buzzer (functional test) the testis successful but no segments ae visible, the Display Unit is dlmmed too much. By pressing the [key or fl key the brighiness of the Display Unit can be changed. ‘Trouble shooting - step 3: Power supply and fuse If stil no segment is visible and the buzzer is not activated you should check the power supply of the Display Unit and the fuse. A detailed description {o change the fuse is described in chapter 5.4.1 Fuses. You can exchange the fuse against a new one with the following specification: DIMENSION: — 20x 5mm AMPS: 500 mA, slow 5.1.2 System Fault - Display ,,Err“ ror description ‘At the Electronic Unit the value ,Err’is displayed, Fig. 54 System Fault- Display Er” This display page is visible if for more than 10 seconds no or not the correct NMEA telegram for the ‘actual display page are received by the Display Unit (2006-12) 52 am 4642. marl si an 322608EM-Log SAM 4642 Technical Manual Trouble shooting - step 1: check of the communication parameters Ina first step the parameters for the communication have to be checked at the Display Unit. The correct value is 4.800 Bps: Fig, 5-5 Check communication parameters Trouble shooting - step 2: check of Cable Connections, In the next step the check of the cable connections is recommended, For the details please read to chapter 4.1 Cable Connection. Trouble shooting - step 3: check of the software configurations For the next step the check of the software configuration is recommended A detailed description can be found in chapter 4.3 Software Configuration. Trouble shooting - step 4: Reset to Default In case of ned, the Display Unit can be set to default (delivery status). For this purpose the following steps are necessary: - Disconnect the Display Unit from power supply - Wait for 10 seconds Then press continuously the Bd-key, E-key and fl-key and reconnect the power supply Note: All stored values will be delete after the reset 51.3 System Fault - Display ,~--" Error description At the Display Unit the value ,---~"is displayed: (2006-12) a t04 etic anu nga de 18122008 53EM-Log SAM 4642 Technical Manual Fig. 5-6 System Fault - display This display page can be seen if the Display Unit receives NMEA-telegrams without any valid values or the status flag in the incoming NMEA string is set to invalid ‘Trouble shooting - step 1: check of the software configurations Itis recommended to check the software configuration in total. A detailed description can be found in chapter 4.3. Software Configuration. 51.4 ‘System Fault - Wrong Speed values are displayed Error description Wrong speed values are displayed at the Display Unit, ‘Wrong values might be displayed at the Display Unit if the Sensor Unit is configured not correctly. Trouble shooting - step 1: Check of the Calibration values Please check the calibration according Step 8 Conformation of the Calibration in chapter 4.3, Software Configuration, ‘A detailed description can be found in chapter 4.3, Software Configuration, 5.2 System Software Installation 5.2.1 System Software Installation of the Display Unit ‘The Display Unitis delivered with installed software. Further installation of software Is not necessary. = (2006-12) so 4642 tal anal oh 6) 18422008EM-Log SAM 4642 “Technical Manual 5.2.2 System Software Installation of the Sensor Unit ‘The Sensor Unit is delivered with installed software. Further installation of software is not necessary. 5.3 Software Update 5.3.1 Software Update of the Display Unit A software update of the Display Unit is possible by using the program SAM_4900_Admin.exe. The program SAM_4900_Admin.exe is running on all PC's using MS Windows. The Display Unit has to be connected via a RS422 to USB adapter, a RS422 to RS232 adapter or a S422 to PCMCIA adapter to the Service PC for running a software update: “uspmszaaecucia| EM-Log SAM 4642 S422 to USB Adapter Service PC. Display Unit RS422 to RS232 Adapter R842 to PCMICIA Adapter Fig, 5-7 Display Unit - Software Update Oe Configuration i Select the button L557 in the main menu after having executed the SAM_4900_Admin.exe. Administrator Close Fig. 5-8 SAM_4900_Admin - main menu eon a jh doe (1.122006 55EM-Log SAM 4642 “Technical Manual Ooi rate for the software update at the PC. ZSERIES 2d) The next step isto select the interface and the maximum baud | Note: The baud rate has to be selected at the PC only. The correct parameters for the software update are set automatically between the PC and the Display Unit. Fig. 5-9 SAM_4900_Admin - Firmware Options Avoid any interrupt of the software update. 1 ceendonio2V Therefore the following check has to be done and confirmed FF Carved P{ Cats) - Connection to 24 V DC genta - Connection to PC (Com-NMEA) =u - Virus scanners disabled © Bistesantes se = Allother applications stopped ret _| Ute Fig. 5-10 SAM_4900_Admin - Firmware Warnings By pressing the button _%* J the software update will be started. EXEECIEEMESEIN | The progress bar is showing the actual status of the software i CON Poe = —_ Us Sta. Con ene Ra Fig. 5-11 SAM_4900_Admin - Firmware Progross ‘A successful software update is indicated by a message on the sereen of the Service PC. Fig. 5-12 SAM_4900_Admin - Fimware update successful 5.3.2 Software Update of the Display Unit ‘The Sensor Unit is delivered with installed software. Further installation of software is not necessary. - (2006-12), 56 sm 46 ome marlon ao 1812 2008EM-Log SAM 4642 Technical Manual ee euees sw 5.4.1 Fuses of the Display Unit f se A screw-retaining device and two spare fuses (in holder) can be found at the back of the Display Unit. To change the fuse you have to do the following steps: = Disconnect the Display Unit from the power supply - Open the screw-retaining device by pressing and spinning counter clockwise = Remove fuse from screw sleeve - Take spare fuse from holder = Put spare fuse into sorew sleeve = Close screw-retaining device by pressing and spinning clockwise = Connect Display Unit to power supply ‘Acchange of the fuse of the Electronic Unit is not possible. 5.4.3 Fuses of the Junction Box RR a RIN SERRE RS nseaiensaca A change of the fuse of the Junction Box is not possible. 5.4.4 Fuses of the Sensor Unit ‘A.change of the fuse of the Sensor Unit is not possible. 5.5 . Exchange of Parts and Testing Itis not foreseen to change any part of the Display Unit or any part of the Sensor Unit, 5.6 Maintenance "cae AR PRC SER NOTRE ‘The EM-Log SAM 4642 is maintenance-free except the regular greasing of the lever of the gate valve. (2006-12), (fe fecal marl engi ee 18122008 57.EM-Log SAM 4642 Technical Manus There are no special instructions for the cleaning of the EM Log SAM 4642. 5.8 _ Spare Parts The following spare parts are available: Name Part Number Display Unit 274 259642 Electronic Unit 271 259.653 Senor for Tank inol. 40m cable 271 250.640 Tank Hullfiting 271 259.687 Sensor for Gate Valve incl. 40m cable 271 259 644 Gatevalve Single Bottom 271 259 654 Gatevalve Double Bottom 271 259.644 6 Technical Data rea RE NR SERRE REUSE HE SERRE EAS MEO OLEATE 6.1 Conformity to Standards, Environmental Conditions LURE RR TRAIN EI SAREE ATRL STE ERATE TI EEN SE Display Unit | Electronic unit ‘Sensor Unit DIN EN 60945 (Exposed) DIN EN 60945, DIN EN 60945 DIN EN 6162-1 DIN EN 61162-1 DIN EN 61162-1 DIN EN 61 162-2 - ; : - DIN EN 61023, Front : IP65 1P20 Pes Rear : 1P20 a : Fig. 6-1 Conformity to Standards, Environmental Conditions = (2006-12),EM-Log SAM 4642 Technical Manuel 6.2 Power Supply ecousteneaesatasesanvemesecaeerne on mee Display Unit Electronic Unit Sensor Unit one 220 V AC or 24 VDC 2avc enero (optional 110 V AC) supplied from Electronic Unit max. 100 W max. 10 W max. 35 W incl. 35 W for Sensor Unit Fuse: 20 x 5 mm / 500 mA, : : Fig. 6-2 Power Supply 6.3 Dimensions and Weights SS CANARIA RET AB ROTI io a Display Unit | Electronic Unit ‘Sensor Unit 144 mm x 144 mm x 53 mm 300 mm x 300 mm 60. mm x 137 mm. 590g 10 kg |__ 8a (incl. 40 m cable) Fig. 6-3 Dimensions and Weights UDD SAM 4900 Housing Pes. 160 mm x 160 mm x 82 mm 14009 UL Fig, 6-4 Dimensions and Weights - Housings = (2006-12) on 42 Joona manana oe 12122006 59EM-Log SAM 4642 Technical Manual 6.4 Compass Safe istance Display Unit Standard: 0,6 m Steering: 0,4 m cn Fig. 6-5 Compass Safe Distance 6.6 Com-NMEA - Protocol Specificat ‘The specification will demonstrate the required parameters for communication between the SAM 4900 and external systems. ‘The following messages can be received by the SAM 4900 via the Com-NMEA interface. 6.4.1 NMEA Standard messages HSS oR OUSINRE NOREEN ACK — Acknowledge alarm ‘Acknowledge device alarm. This sentence is used to acknowledge an alarm condition reported by a device. ARE A NE RSE RE $--ACK, xxx*hh ‘Local alarm number (identifier) [identification number of alarm source} ALR - Set alarm state Local alarm condition and status. This sentence is used to report an alarm condition on a device and its current state of acknowledgement. §--ALR, hhmmss 95, 20x, A, A, 6-—c*Ah< | ltt | | | Alarm’s description text | — Alarm’s acknowledge state, | acknowledged unacknowledged '_ Alarm condition, A = threshold exceeded V = not exceeded '__ Local alarm number (identifier) [identification number of alarm source} ‘Time of alarm condition change, UTC | | | | | | | | | | (2006-12) 60 som 402 etic ml erin on 112 208EM-Log SAM 4642 Techical Marual DBK — Depth below keel Water depth referenced to the keel, | | [| | “-L_& Water depth below keel, in fathoms | |_1___. Water depth below keel, in metres {_1__ Water depth below keel, in feet DBT — Depth below transducer Water depth referenced to the transducer. S=-DBT, Hay £, X36), X., PMRCCRO _1__ Temperature, in degrees *C = 2006-12) an_4t2tebis manual eta ee 18122008, 6EM-Log SAM 4642 Technical Manual ROT — Rate of turn Rate of turn and direction of tur. $--ROT, x. A*Hh | | L— Status, A= data valid | V= data invalid ‘— Rate of turn, */min, “" = bow turns to port BW ~ Dual groundivs ed \Water-referenced and ground-referenced speed data. SOAWBWy 13) My By oy HA, Hy Ay HH, ATANCCR - (2006-12), 62 on 4642 elie mamal se 1812 208EM-Log SAM 4642 Technical Manual VIG — Course over ground and ground speed The actual course and speed relative to the ground, Saar tet etn tom, gehcen>

| | I 1 TL | 1 1 | Mode indicator (see note) | 1 1 | | | LL © Speed over ground, in krvh | 1 | | LL speed over ground, in knots | | LL ~ Course over ground, degrees magnetic |_1___ Course over ground, degrees true NOTE Positoning system Mode indicator. ‘Autonomous mode Differential mode Estimated (dead reckoning) mode ‘Manual inout mode Simulator mode. N= Data not valid The postioning system Mode indicator fel shall not be a nul fl ozmo> ‘ZDA — Time and dai UTC, day, month, year and local time zone, S--2DA, Mhnnss 85, 2, XX, XXX, Hy HEAR CRS It | | | | “~~ Status: Ground speed, A = valid | |“ Transverse ground speed, knots, °-*= port | Status: Water speed, A = valid Transverse water speed, knots, = (2008-12) am a6 ect! mara eran 1812208, 63EM-Log SAM 4642 ‘Technical Manuel PSKPDPT ~ Proprietary depth data and transducer location SPSKPDPY, x.x, 2.x) 2%, | | i | co-ce*hh I || —— Transducer location, FWD = forward, AFT = aft, MID=middle |'— Nut feta L— Null field LL. Range scale in use |. Positive value represents transducer draft, transducer to waterline, in metres Negative value represents keel offset, transducer to keel, in metres |__ Depth below transducer, in metres | | ot } | I | | | | | (2006-12)