Bc 1: Chn modun

- S dng modun part solid thc hin qu trnh thit k sn phm.

- t tn l luoc v b Check Use default templete sau nhn OK

- Chn n v v l mmns-part-solid
Bc 2: V Sketch
-

Trong mi trng sketch

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thit k sn phm vi kch thc nh sau:

Bc 3: Extrude Sketch va mi to ra.

- Extrude ci sketch m ta va v vi b dy l 5mm.

Bc 4: Round cc gc vi gc l 10mm.

Bc 5: Dng mt phng DMT 1: i qua hai u lc ban u c to ra.

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Bc 6: Dng mt phng DMT 2 ngay trn nh full round cch mt phng DTM
1 2.5mm.

Bc 7: V rng lc trn DTM2. Thit k sketch vi kch thc nh hnh bn

tri ri Extrude ln nh bnh bn phi:

Bc 8: Round rng lc nh bn di:

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Bc 9: Gi lnh Pattern sau Pattern theo ng Cuver. Chn mt phng

DTM 2. Sau v ng curve:

Bc 10: Gi lnh Extrude thit k l lc gic treo lc ln tng mi khi

khng s dng:

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Yu cu k thut v thm m ca sn phm:

- Bn, p, n gin.
- Chi tc khng b gy rng.
- Kch thc rng u.
- Mu sc phn b u.

Sn phm sau khi c thit k hon chnh

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1. Vt liu:
Ta chn nha PP (Polypropylene). V nha PP c c tnh:
- PP l cht do trong sut, khng mu, khng v.
- C bn ko, n nh cao.
- L cht do c trng lng nh.
- D chy, kh dn.
- Mc tinh th ha: 56 63%.
- Khng ha tan trong dung mi hu c nhit thng.
iu kin gia cng:
- Nhit chy: 220 2800 C.
- p sut phun ln ti 1800 bar.
- Nhit khun: 200 800 C, thng l 500 C. Mc kt tinh c
xc nh bi nhit khun.
- Tc phun: theo nguyn tc th tc phun phi nhanh kh ni ng
xut. Nu b mt chi tit xut hin khuyt tt th nn s dng tc phun
chm nhng nhit cao.
- T trng nha:
- c im ca vt liu nha l tng i nh. T trng ca cc vt liu
nha thng dao ng t 0,9 2,0 gram/cm3. Ni chung nha nh bng
nhm, nh hn t 5 7 ln so vi st, thp, ng c bit cc loi nha
khi gia cng thnh sn phm xp c t trng rt thp (0,02 0,1 gram/cm3
v c truyn nhit rt nh. i vi nha, kt tinh cao th t trng
cao, t trng c lin quan n bn, un ca sn phm.

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Trng ca mt s loi nha.

2. Kim tra khi lng:
Thit lp n v:
- File/ Prepare/ Model Properties:

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Bng Model Propertiess c hin ra trong mc Material ta click

chn Change trong mc nh Unit thit lp n v mi.

Ta click New to n v mi. V d ta t tn n v mi l thong

sau thit lp cc n v cho n trong mc Units nh hnh bn di.
- Sa khi to sang ta chn n v Click Set chp nhn n v va mi
thit lp.Khi phn mn s xut hin hp thoi Changing Model units
vi 2 la chn:
Convert Dimenstions ( For example 1 becomes 2,54mm): bn c
mun quy i 1 ich thnh 2,54mm hay khng.
Interprect dimenstions (For example 1 becomes 1mm) : Bn c
mun quy i 1 nich thnh 1 mm hay khng.
Do khi thit k ta quy nh cho bn v l h n v mm nn ta chn Convert
Dimenstions ( For example 1 becomes 2,54mm)
-

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Sau khi Set n v xong ta chn Close. Ta s c n v nh ta Set.

Qua trang Analysis ta chn Mass Properties Sau Click vo biu tng
mt knh xem khi lng sn phm:

Qua kim tra ta thy khi lng ca sn phm l 26,93 gram.

Th tch ca sn phm l 26,93 cm3

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Np sn phm cn tnh dy vo (sn phm ca chng ta y l lc

chi tc )

M lnh: Analysis/Thickness. Phn mm s hin ra bng sau:

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Ta chn thit lp cc thng s cho bng thng bo nh sau:

+ Ta chn mt phng thit lp b dy sn phm ( FRONT:F3 DATUM PLANE).
+ Check vo max v nhp gi tr ty ( y nhp = 10) sao cho phn bn
di phn >=Max hin YES.
+ Check vo min v nhp gi tr ty ( y nhp = 4) sao cho phn bn
di phn <=Min hin YES.
- Ni mu ca chi tit l ni c th dy hn gi tr mnh nhp.
- Ni mu xanh ca chi tit l ni c th mng hn gi tr mnh nhp.

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Nu ta nhp gi tr ln hn gi tr Max v nh hn gi tr Min ( max = 25,

min = 3):

phn bn di >=Max hin NO.

phn bn di <=Min hin NO.

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Nh vy s khng c vng mu v vng mu xanh trn chi tit s khng xut

hin, chng ta l khng c b dy no ln hn hay nh hn ci thng s mnh
a ra.
ngha ca vic kim tra:
- Trong k thut lm khun nha, chiu dy ng u ca sn phm m
bo cho n khng b cng vnh do s co ngt khng ng u.
- Vic kim tra chiu dy sn phm gip ch cho qu trnh phn tch CAE
sau ny.
- nh hng n cng vng v tnh thm m ca chi tit.
- Vic m bo sn phm c b dy ng u l rt quan trng v thi gian
ng cng ca nha lng l khc nhau nhng phn c b dy khc nhau.
Khi khng th m bo c iu ny th cc hng hc trn b mt rt c
kh nng sy ra.
Mt khi nhn thy sn phm khng bn th ta c th :
Tng b dy ( nu n tht s khng qu dy).
Dng vt liu khc c tnh bn cao hn.
To cc gn tng cng hoc cc gc ln tng bn.
Kt lun:
B dy ln nht ca chi tit l cn cm, b dy nh nht ca sn phm l
rng lc.

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 tnh ton gc thot khun ta c th da vo bng Gc vt v Chiu cao

vt:

Gc thot khun = arctag ( ).

Dng Creo 2.0 tnh gc thot khun cho sn phm
- Cch m khun trong Creo

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a sn phm vo:

Kim tra gc thot khun: Trong trang Analysis chn Mold Analysis

Trong Model Mold Analysis mc Type ta chn Dalft Check

Click mi tn en v chn vo chi tit
Ty theo chi tit m ta chn gc thot khun cho khun: (t 0,25 n 3).
Mc Mininmum Clearance Ta nhp vo y gi tr nh nht ca gc
thot khun. Theo tnh ton vi chi tit ny ta chn gc thot khun nh
nht l 2.

Click v Computer hin th kt qu:

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Nhng vng c mu hng th gc thot khun c l 2.

Nh vy ring i vi sn phm ny v b dy nh nn c th b qua gc
thot khun.
ngha ca vic kim tra:
Kim tra gc vt khun vic ly sn phm ra khi khun sau ny c thun
tin. Hn ch c ph phm.
Kt lun:
Gc thot khun rt cn trong vic ch to khun i vi sn phm ln.
Nhng i vi sn phm ny th khng cn gc thot khun v b dy ca n nh.
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 ngha ca h s co rt vt liu:
H s co rt vt liu l phn trm th tch m vt liu b co li khi b nung
nng so vi khi lm ngui. Bit c h s co rt vt liu thit k th tch lng
khun ph hp (th tch lng khun phi ln hn so vi th tch chi tit b tr
khi vt liu ngui b co rt).
p dng h s co rt vo sn phm:

M mi trng manufacturing v chn n v

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Load sn phm vo

Chn cch kim tra h s co rt phi

Shrink by Scale: Tnh h s co rt theo t l
Shrink by Dimension: Tnh h s co rt theo kch thc
y ta chn tnh h s co rt ca sn phm theo t l Scale

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Chn trc to v chn kiu tnh h s co rt phi v nht vo gi tr

Nhp vo h s co rt phi ca nha PP v 0.8% v OK

Vt liu PP c h s co rt l 0,8 % (theo sch thit k khun cho sn
phm nha - 1994 ca V Hoi n). Th tch nha pp thc t cn cung
cp cho ra 1 sn phm lc l 26.93cm3.
V vy th tch lng khun cn phi thit k l:
26.93cm3+ 8x10-3 x 26.93cm3= 27.145cm3.

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 Chn mi trng tch khun

Trong mi trng Manufaturing chn th Mold Cavity

Chn n v l: mmns_mfg_mold
Click chn Reference Model, sau click chn m sn phm mun tch
khun.

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 To phi

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 To mt phn khun Parting Surface bn lnh Fill

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 Xc nh mt phn khun

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Click chn mt phn khun

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2 na khun c to ra
Click Mold Component nhn 2 na khun mnh va mi to ra

Sau khi c c 2 na khun ta chn Mold Opening chn khong

m khun

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 Sau khi nhp vo khong tch khun ta c khun ca sn phm c

tch nh sau:

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Sn phm sau khi c tch khun hon chnh

Sau khi ta tch khun hon chnh ta dng lnh Parteen to thm 1
bn khun cho sn phm na mi mt lng khun c 2 sn phm

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a i tng vo mi trng phn tch

Vo File > Import: Hp thoi Import xut hin, dn n file cha i
tng cn a vo phn tch (i tng c v trong phn mm Pro
ENGINEER v c lu di dng File .igs)

Sau , chn Open, hp thoi xut hin vi 3 la chn:

Ta la chn Solid (3D) . Sau chn OK, hp thoi Import Creat/Open

Project xut hin:

t tn cho Project v chn th mc lu. Sau , ta chn OK, chi tit c

a vo mi trng MoldFlow
Cch chia li sn phm lc chi u :
Chia li cho sn phm hp l:
Th nghim Khun p Nha

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 Trn thanh Toolbars, chn Mesh > Generate Mesh

Hp thoi Generate Mesh xut hin:

Gi tr chiu di cnh ( Global edgle length ), gi tr dung sai (IGES merge

tolerance ) c nhp nh bn trn
Sau chn Mesh Now to li cho m hnh :
Ch n khi xut hin thng bo Mesh complete th chn OK.

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 Chn li Mesh > Generate Mesh.

Chn tab Tetra Refinement .
Nhp gi tr s phn t trong chiu dy ca sn
phm trong : Minimum number of elements
through thickness.
Chn Mesh Now.
Ch n khi xut hin thng bo Mesh
complete ln na th chn OK.

c kt qu nh hnh:

Chia li sn phm.

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Chia li cho sn phm

Chn phng php p phun nha nhit do:
Chn Analysis > Set Molding Process > Thermoplastics Injection
Molding.

Chn vn phn tch l tm v tr cng phun.

Chn Analysis > Set Analysis Sequence > Gate Location.

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Chn vt liu cho sn phm.

Chn Analysis > Select Material .
Hp thoi Select Material xut hin chn vt liu nha thch hp.
tm kim cc loi nha khc th nhn Search v Chn tn nh sn xut
trong Manufacturer v chn tn thng mi ca vt liu trong Trade
name v Family Abbreviation.
xem chi tit v loi nha c chn th nhn Details.
Chn c loi nha thch hp th nhn OK.
Vic chn vt liu ny cng ph hp vi vt liu thc t th kt qu
phn tch cng chnh xc

Ci t thng s m phng qu trnh p phun.

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Chn Analysis > Process Setting Wizard > xut hin hp thoi Process
Setting Wizard ta nhp cc thng s m phng.

iu chnh thng s my p chn Edit v iu chnh cc thng s cho

ph hp vi catalog ca my thc t.

Mold surface temperature: nhit khun.

Melt temperature: nhit nha.
Number of gates: s lng gate.
iu chnh mt vi thng s v lc kp v p sut phun ti a nhn vo
Advanced options.
Thit lp xong thng s th kt thc ta chn OK.
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 Tin hnh phn tch:

Chn Analysis > Start Analysis > OK > ch cho n khi vic phn tch
hon tt.

Kt qu thu c (s cn tr dng chy nha)

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Kt qu:
Vi kt qu ny, ta thy vng mu xanh da tri phn ui sn phm l
vng thch hp nht t cng phun, cn nhng vng mu l nhng
vng m nu ta t v tr ming phun th s in y nha vo sn phm
s km nht v cc khuyt tt s xut hin nhiu nht. Th t u tin t
v tr cng vo nha l t mu xanh da tri n mu theo ct bn
phi.
Qu trnh Gate Location s cho ta vng t v tr cng phun thun li v
d dng nht cho qu trnh in y nha vo khun v cht lng sn
phm tt nht. Nu y l vng m ta nhn thy d dng thit k cng
phun th ta nn chn vng ny t cng phun vo nha.
Tuy nhin cn tu thuc vo c tnh thm m, cch b tr lng khun
m ta quyt nh v tr t cng phun cho sn phm.

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1. Chn v tr cng phun.

Sau khi phn tch CAE bng phn mm Moldflow 2010. Da vo kt qu nhn
c t phn mm th v tr t cng phun tt nht l vng mu xanh da tri
phn ui sn c xung quanh v tr l treo. Nhng m bo cho vic in y
d dng ta chn v tr cng phun ni dy nht, v sn phm khng yu cu cao
v mt thm m. Nn ta chn v tr cng l ch gia phn thn , ni dy nht
ca sn phm v v tr ny theo kt qu phn tch CAE cng kh tt.

Kt qu thu c (cng vo nha)

2. Kim tra ng hn.
Sau khi phn tch CAE bng phn mm Moldflow 2010. Da vo kt qu
nhn c t phn mm th ta c th quan st c khuyt tt ng hn
trn sn phm nh hnh sau:

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Nhn xt:
ng hn xut hin nhiu cc v tr 1, 2 nh hnh v.
ng hn cc v tr 1, 2, 3 khng nh hng nhiu n cng ca sn
phm v tnh thm m ca sn phm.
ng hn cc v tr 3 tuy khng nh hng nhiu n tnh thm m (v
kch thc ng hn nh) nhng b dy ca sn phm v tr th
mng khi xut hin ng hn th s lm cho sn phm ch d b gy
khi s dng.
Kt lun:
ng hn v tr s 3 xut hin l do dng nha khi i qua l chia thnh nhiu
rnh nh cc rnh ny tn nhit rt nhanh khi nha mi in y vo lm nhit
thp hn nhit chy lng ca nha (mt nhit do truyn nhit vi thnh
khun) lm cho dng chy khng trn ln vo nhau c nn xut hin ng
hn. gim hoc lm mt ng hn v tr ny th c cc phng php:
Thay i p sut phun v ln hn: phng php kh thi v ng hn s
khng xut hin v tr 2, ng thi khng nh hng n kh nng in
y sn phm, gip git ngn qu trnh p.
Thay i v tr cng phun v gn v tr ng hn s 2 : phng php ny
khng kh thi v ng hn s xut hin cc v tr xung cc rng khc
ca lc, ng thi nh hng n kh nng in y sn phm.
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3. Kim tra s tp trung bt kh.

Sau khi phn tch CAE bng phn mm Moldflow 2010. Da vo kt qu nhn
c t phn mm th ta c th quan st c s tp trung bt kh trn sn phm
nh hnh sau:

Nhn xt:
S tp trung bt kh xut hin nhiu cc v tr cc u rng ca lc.
S tp trung bt kh xut hin nhiu cc v tr ny l nhiu nht v chng
xa v tr cng phun nn khng kh b dn nn v l nhiu nht. nhng
cng khng nh hng nhiu n yu cu thm m.
S tp trung bt kh xut hin cc v tr khc l nh li khng nh hng
n tnh thm m ca sn phm, v vy ta khng cn phi khc phc.
Kt lun:
S tp trung bt kh l do khng kh trong khun khng c y ht ra khi
khun khi phun nha vo m b kt li trong khun hoc do tc phun nha
qu nhanh lm cho khng kh b ln vo trong dng nha v nha khng thot ra
kp thi.
S tp trung bt kh xut hin nhiu v tr u cc rng. Nhng v tr ny
gn vi mt phn khun v vy gim bt hoc lm mt s tp trung bt
nhng v tr ny th ta nn thit k chnh xc h thng thot kh mt
phn khun.

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 Fill time: Thi gian in y sn phm l: 1.414s

Pressure at V/P switchover: p sut phun ti a l 31.14 Mpa

Nhn xt: Cho ta thy tm quan trng ca vic la chn qu trnh Gate Location
(Tm v tr ming phun tt nht ) trc khi ta i vo thit k h thng knh dn
cho hp l nht. Ngoi ra, n cn cho ta bit c cc thao tc m phng qu
trnh Fill ( Qu trnh in y ) cng nh cc kt qu ca cc qu trnh Fill nh
thi gian in y, p sut phun, r kh, lc kp ca my cng v ng hn ca
sn phm sau khi kt thc qu trnh phun nha.
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40

Nhim v:
H thng knh dn ngui dn nha nng chy t vi phun ca my p phun qua
cung phun, knh dn, ming phun ri vo lng khun m khng c bt k tc
ng no v nhit i vi dng nha ny trn ng i ca n. Khc vi h
thng knh dn nng c b phn gia nhit cho dng nha ny

H thng knh dn ngui

- H thng dn nha ngui bao gm cc b phn sau y: cung phun, knh
dn, ming phun, ui ngui chm.

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Cu to ca h thng knh dn ngui

Kch thc ca h thng dn nha ng vai tr rt quan trng i vi mt
b khun. Nguyn tc chung thit k h thng knh dn l sao cho tng khong
cch t vi phun ca my n lng khun l ngn nht c th. Tuy nhin cng c
nhng yu t nh hng lm ta phi cn nhc n vic thit k knh nha, chng
hn nh s lng khun, phc tp ca sn phm, Vic thit k h thng dn
nha hp l gp phn rt ngn chu k p phun, sn phm sau khi p trnh c
nhng khuyt tt v d dng cho vic thit k cc h thng khc trong b khun
nh h thng lm mt.
1. Cung phun: L ch ni gia vi phun ca my p phun v knh nha.
S dng cho my n 350 tn
S dng cho my n 200 tn

Cung phun v loi my p c s dng

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Cung phun c l xo gim xc

Cung phun l ch ni gia vi phun ca my v knh nha, c nhim v a
dng nha t vi phun ca my n knh dn hoc trc tip n lng khun (i
vi khun khng c knh dn). H thng cung phun c s dng thng thng
nht c bc cung phun. Ngi ta thng dng bc cung phun d thay th v
gia cng.
tng tui th ca khun, ngi ta gn l xo di cung phun gim va chm
c hi cho khun v vi phun.
Trn thc t th ngi dng vng nh v gn u bc cung phun bo m
s ng tm gia vi phun v cung phun. Vng nh v thng c ti cng
khng b vi phun ca my lm hng
Nhng lu khi la chn kch thc cho cung phun:

ng

Vi phun khng
bt kn ming
cung phun

L phun ln hn
L phun t lch
nhiu so vi ming
cun phun

ng v sai khi thit k cung phun

iu ny bo m khng c khe h gia cung phun v vi phun khi tip xc
nhau. Khe h nh vy do b mn c th ln dn gy ra mt s vn r r vt
liu. Gc cn ca cung phun cn phi ln thot khun nhng nu qu ln
s lm tng thi gian lm ngui, tn vt liu, tn thi gian ct cung phun ra khi
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43

sn phm. Nu gc cn qu nh c th gy ra kh khn khi tho cung phun khi

m khun. V vy gc cn ti thiu nn l 1o
Trn khun, cung phun c ly ra cng lc vi ly sn phm. Do ,
cn c b phn ko cung phun khi m khun. Ngi ta li dng phn nha
gi cung phun lm ui ngui chm
Nguyn tc cho kch thc ming cung phun:
Vic la chn cc thng s phi m bo cc nguyn tt sau:

Kch thc ming cung phun

Trong :
DF : n knh ln ca cung phun (mm)
DS : ng knh nh ca cung phun (mm)
Smax : chiu dy ln nht ca sn phm (mm)
: gc cn ca cung phun ( o )
- ng knh ln ca cung phun phi ln hn ng knh nh vic
thot khun c d dng. ng knh nh th ph thuc vo ng knh
vi phun ca my .
- Chiu di ca cung phun phi t l vi ng knh v ph thuc vo vt
liu m bo cho li cung phun phi ngui sau cng duy tr p sut
phun.
- Ti ni m cung phun v knh dn nha tip xc phi bo cong trnh
nt ( l hng) khi p phun v to dng chy u trn knh dn nha.
Trn khun, cung phun c ly ra cng lc vi ly sn phm. Do ,
cn c b phn ko cung phun khi m khun. B phn ko cung phun
c dng lm ui ngui chm.

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Cht ly cung phun.

a)
b)
c)
d)

Dng cung phun c ko nh cn ngc ( tt nht)

Dng cung phun ch Z (tt)
Dng cung phun c ko nh rnh vng ( t dng)
Dng cung phun c ko nh cht y u bi (t dng )

Tnh ton kch thc cho phn git ui keo:

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Kch thc tnh ton phn git ui keo.

2. Knh nha:
Knh nha l on ni gia cung phun v ming phun.

Knh dn nha
Khi thit k knh nha cn ch cc nguyn tc sau:
Knh nha phi c thit k ngn c th nhanh chng in
y khun m khng phi mt nhiu p lc hay nhit.
Kch thc ca knh nha phi nh lm gim ph liu v
lng nha trong lng khun, nhng phi ln chuyn mt
lng vt liu ng k in y lng khun nhanh v gim s
mt mt p lc knh nha v cc ming phun.
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Khi thit k knh nha cn phi c vng ngui chm l ni s b

p lng nha b hao ht do co ng thi trnh to dng chy
ri d to khuyt tt cho sn phm.
Khi knh nha r nhnh phi c bn knh cong trnh cn tr
dng nha.
Knh nha phi c thit k in y lng khun theo ng t
l quy nh trnh cc khuyt tt xy ra. trnh c iu ny
cn phi c s cn bng h thng knh nha. Bin php cn bng
tt nht l cho di ca cc knh nha ca tt c cc sn phm
nh nhau.

Vng ngui chm ca knh dn nha :

Kch thc tnh ton vng ngui chm

Kch thc ca knh nha ty thuc vo tng loi vt liu m khc nhau.
Mt mt knh nha phi nh lm gim ph liu, rt ngn thi gian
ngui (nh hng n chu k ca sn phm), gim lc kp. Mt khc phi
ln chuyn mt lng vt liu ng k in y lng khun
nhanh chng v t b mt p lc.
a) Knh dn c tit din hnh trn:

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Da : ng knh knh dn (mm)

Smax : b dy thnh ln nht ca sn phm
(mm)

b) Knh dn c tit din hnh thang c hiu chnh:

W : chiu rng knh dn (mm)

D : chiu cao knh nha (mm)

c) Knh dn c tit din hnh thang

Wc : cnh ln nht ca hnh

thang(mm)
Dc : chiu cao hnh thang (mm)
: gc nging ca cnh ng so vi
phng
vung gc vi mt phn khun
Knh dn c nhiu tit din khc nhau, tuy nhin vic chn kiu tit
din no l ti u nht th cn ty thuc vo nhiu yu t. Trong qu trnh
thit k cn ch n cc yu cu t ra kt hp vi u- nhc im ca
tng loi tit din c s la chn ng n. Ngoi ra, m bo sn
phm n nh , di ca rnh dn t cung phun ti mi lng khun phi
c cng di v ng knh . Phi tnh ton , b tr sao cho cc lng
khun trong cng mt khun c s cn bng dng chy v p sut.

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48

ng knh rnh dn
Chiu di ti a (mm)
dy ti a (mm)
(mm)
3.18 - 4.75
152
4.75
6.35 7.94
304.8
12.7
9.53
381
19.05
Bng 2. ng knh ca rnh dn theo di ca rnh v b dy sn
phm.

Ngoi ra cn c th tnh ton kch thc knh dn theo cc cng

thc sau :

Trong :

D : ng knh knh dn (mm)

W : khi lng sn phm (mm)
L : chiu di knh dn (mm)
Quan h gia ng knh knh dn chnh v knh dn nhnh:

Kch thc tnh ton knh dn chnh v nhnh

D = d.N1/3 hay d =
Trong :

D : ng knh knh dn chnh

d : ng knh knh dn nhnh
N : s nhnh ni vo knh dn chnh ti mt v tr
ng knh ti thiu ca knh dn cho hu ht cc vt liu l 1.5 (mm)
ng knh knh dn nha theo vt liu:
Th nghim Khun p Nha

49

Vt liu
ABS, SAN
Acetal
Acetate
Acrylic
Butyrate
Fluorocarbon
Impact acryli
Ionomers
Nylon
Phenylene
Phenylene sulfide
Polyallomer
Polycarbonate
Polyester (thermoplastic)
Polyethylene
Polyamide
Polyphenylene oxide
Polypropylene
Polystyrene
Polysulfone
PVC (rigid)
Polyurethane

ng knh knh dn (mm)

4.89.6
3.29.6
4.811.2
8.09.6
4.89.6
4.89.6
8.012.8
2.49.6
1.69.6
6.49.6
6.412.8
4.89.6
4.89.6
3.28.0
1.69.6
4.89.6
6.49.6
4.89.6
3.29.6
6.49.6
6.416.0
6.48.0

Bng 3. ng knh ca knh dn ph thuc vo vt liu

3. Ming phun :
Ming phun l cu ni gia knh nha v lng khun.
Nguyn tt khi thit k ming phun:
Ming phun cn phi t v tr sao cho dng nha chy vo ni c
b dy thnh ln nht n nh nht vt liu c th in y sn
phm.
V tr ming phun ti u s to dng chy m.
t ming phun v tr khng quan trng ca sn phm.
t ming phun v tr sao cho c th tng ht khng kh ra khi l
thot kh m khng to bt kh cho sn phm.
i vi cc vt trn ,tr cn t ming phun ti tm duy tr tnh
ng tm.

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50

 Ming phun thng c gi kch thc nh nht v c m

rng nu cn thit.
a) Ming phun cung phun ( khun 1 lng khun):
Thng dng cho cc khun c mt lng khun, ni m vt liu c in
vo khun mt cch trc tip m khng qua h thng knh dn. Do ,
vic mt p trong qu trnh in y l rt b, tuy nhin du vt li trn
sn phm ln v phi mt thi gian cho qu trnh tch cung phun.

Ming phun trc tip

Ming phun trc tip v vt ct li trn sn phm
Kch thc tnh ton:

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51

Thit k knh dn ngui thc t:

ng dng cho sn phm lc chi u:
Chiu dy sn phm
= 6 mm, kch thc ming phun A = 2 mm, chn
gc nghing
.
Kch thc C = 10 + 1,5 = 7.5 mm.
Kch thc B = 2 + 1 = 3 mm.
Kch thc L =

= 64 mm.

Trn thc t ngi ta t khi gia cng l cung phun lin trn khun (tr nhng
khun n gin) m ngi ta dng bc cung phun tin cho vic gia cng
v thay th.
.
Vi kch thc cng phun nh tnh ton c th bc cung phun c
ng knh
ngoi l 7.5 mm l thch hp nht.
4. Thit k knh dn trn phn mm

5. Phn tch CAE trong knh dn ngui

a m hnh vo li mi trng Moldflow: Chia li, chn phng php p
phun, chn vt liu nha nh mc trn, t v tr cng phun:

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52

Chn qu trnh phn tch l qu trnh Fill + Pack + Cool + Fill + Pack +Warp
(Qu trnh in y + Qu trnh bo p + Qu trnh lm lnh + Qu trnh in y
+ Qu trnh bo p + Qu trnh cong vnh )
Trn thanh Menu, chn Analysis > Set Analysis Sequence > Fill + Pack +
Cool + Fill + Pack +Warp

Sau ta chy phn tch: Trn thanh Menu, chn Analysis > Start Analysis

Th nghim Khun p Nha

53

Kt qu thu c:
Frow:
Fill time: Thi gian in y sn phm l: 1.977s

Pressure at V/P switchover: p sut phun ti a l 31.14 Mpa

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54

 Air traps: R kh

Clamp force:XY Plot: Biu lc kp khun Lc kp khun cn ti a l

12.21 (tone), trong khi , lc kp ti a ca my la 120 (tone).Nh vy l tha
yu cu

Th nghim Khun p Nha

55

 Weld lines: ng hn
Cool:
Circuit coolant temperature: Nhit cht lng lm ngui

Warp:
Deflection, all effects:Deflection: S lch theo cc hng

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56

 Deflection, all effects:X Component: S lch theo hng X

Deflection, all effects:Y Component: S lch theo hng Y

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57

 Deflection, all effects:Z Component: S lch theo hng Z

Qua cc kt qu trn, ta thy tha yu cu thc t t ra. Nh vy l c

th p dng vo gia cng sn phm trong thc t vi cc thng s cho trong
phn mm Moldflow.
Mc ch ca bi ny cho ta chn cng vo nha cn m bo tnh thm m.
Tip tc cho ta thy r kt qu ca qu trnh nha vo khun, p sut khi phun,
lc kp ca my, r kh, ng hn v s co rt ca sn phm theo cc hng X,
Y, Z trc khi a vo thc t sn xut.
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58

1. Tm quan trng v mc ch ca h thng lm ngui. (Ngun: Bi

ging thit k khun mu).
a. Tm quan trng:
Nh chng ta bit thi gian lm ngui chim khong 60% thi gian ca
chu k khun, v th vic lm sao c th gim thi gian lm ngui nhng vn
m bo cht lng sn phm l quan trng.nhit chy ca nha a vo
khun thng vo khong 1500C 3000C, khi nguyn liu nha c a vo
khun nhit cao ny, mt lng nhit ln t nguyn liu nha c truyn
vo khun v thng qua h thng lm ngui gii nhit khun. Nu h thng lm
ngui v mt nguyn nhn no cha a dc nhit ra khun mt cch hu
hiu, lm nhit trong khun khng ngng tng ln, ph hoi chu k sn xut
bnh thng.

Thi gian giai on p nha.

b. Mc ch:
- Lun gi cho khun c nhit n nh nguyn liu nha c th gii
nhit u.
- Gii nhit nhanh, trnh trng hp nhit gii khng kp, gy nn hin
tng chuyn bin hnh to ph phm.
- Ti thiu ha chu k nh hnh tng nng sut sn xut.
2. Cc cht lm lnh: (ngun: The Mould Design Guide- Peter Jones)
Cc cht lm lnh thng c s dng nht:

Th nghim Khun p Nha

59

3. dn nhit ca kim loi: (ngun: The Mould Design Guide- Peter

Jones).
Gi tr dn nhit ca 1 s kim loi lm khun thng dng:

4. Cc thnh phn ca h thng lm lnh trong khun p nha.

Trong :

Hnh 10.2: H thng lm ngui hon chnh.

A: b cha (Collection manifold).
B: khun (Mold).
C: ng cung cp cht lm ngui (Supply manifold).

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60

D: Bm (Pump).
E: Knh lm ngui (Regular Cooling Channels).
F: ng dn (Hoses).
G: Vch lm ngui (Baffle).
H: B iu khin nhit (Temparature Controller).

Hnh 10.3: H thng lm ngui trn khun.

5. S phn b knh lm ngui hp l.
- m bo lm ngui ng u ton sn phm. Do cn ch n nhng
phn dy nht ca sn phm.

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61

B tr h thng lm ngui.
Knh dn ngui nn gn mt lng khun c th gii nhit tt hn.
ng knh ca rnh dn ngui nn khng i trn ton b chiu di knh
trnh s ngt dng s lm trong i nhit khng tt.
Nhit chnh lch gia u vo (inlet) v u ra (outlet) ca knh lm
ngui khong 2-30C.
Thng thng, nhit u vo thng thp hn nhit m ta mong
mun t 10-200C.
Nhit chnh lch gia cht lm ngui v thnh knh lm ngui khong
2-50C (theo ti liu MoldFlow).
Nn chia knh lm ngui thnh nhiu vng lm ngui. Khng nn thit k
chiu di knh dn ngui qu di dn n mt p v tng nhit lm
chnh lch nhit inlet v outlet tng qu 30C.

Knh dn ngui khng nn qu di.

Knh lm ngui phi c khoan c nhm to dng chy ri bnh
trong knh. Dng chy ri s gip trao i nhit tt hn dng chy tng 35 ln.

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62

So snh dng chy ri v dng chy tng.

Dng chy ri c c trng bi s Raynold (Re). Ta c bng:
S Reynold
Re > 10000
2300 < Re < 10000
100 < Re < 2300
Re < 100

Trng thi dng chy

Chy ri
Chuyn tip
Chy tng
ng

S Reynold c th tnh theo cng thc sau:

Re =
: t trng ring ca cht lm ngui (kg/m3).
U: vn tc trung bnh ca dng cht lm ngui (m/s).
d: ng knh knh lm ngui (m).
: h s nht knh lm ngui (m2/s).
Cn xem xt bn c ca tm khun khi khoan cc rnh knh lm ngui.
Trong :

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63

6. Kch thc thit k knh dn ngui: (Ngun: Bi ging thit k khun

mu).

Kch thc knh lm ngui cho thit k.

7. Lm ngui li khun (Core Cooling): (Ngun: The Mould Design
Guide- Peter Jones).
Mt s phng thc dng lm lnh li ph thuc vo kch c v cu
trc:
Baffle system (h thng lm lnh c vch ngn):
y l 1 h thng n gin cho vic lm lnh nhng li nh, mc d
nhng dy vch ngn ny c th s dng trong nhng li ln hn. 1 l c
khoan vo trong li v 1 di ng c chn vo bn trong. N phi c lp t
ph hp vi nhng ci l m dng chy khng b r r khi i qua chng.

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64

Baffle design.
Fountain system (H thng kiu vi phun).
H thng kiu vi phun cho ta nng sut cao hn so vi kiu vch ngn
(Baffe) bi v h mch lm mch ca n thng c mc song song hn l ni
tip (chui). iu ny gip iu khin c nhit u khp trn cc vng lm
khun.

Single fountain design.

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65

Multiple fountain design.

Angle holed design (thit k h thng dng l gc).
Vi kiu thit k ny, s rt nguy him nu phoi trong qu trnh khoan
nhng l gc b kt li ti nhng b mt giao nhau dn n hn ch dng chy
ca cht lm ngui chy qua li.
Nhng l ny c th c gia cng bng EDM. N rt t tin nhng ng
gi lp t h thng lm lnh i qua nhng li phc tp.

Angled hole design.

Stepped hole design ( H thng lm lnh dng l tng bc).
H thng ny th d thit k hn so vi h thng Angled hole nhng nhc
im ca h thng ny l sau khi nhng l c khoan th chng s c bt cht
bng nhng ci nt sau hn li tuy nhin i khi chng c th b hng dn n
r r. Nn lm nhng nt ny cng vt liu vi li.

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66

Stepped hole design.

Spiral cooling (H thng lm ngui dng xon c).
i vi nhng li dng cylinder ng knh ln hn 50mm, h thng lm
lnh ny cung cp ng lm ngui u v nng sut hn, c kh nng iu
khin nhit tt.

Spiral cooling insert design.

Ngoi ra ta c th dng thanh gii nhit (Heat rod) v Heat pipe (ng nhit):

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67

Heat rod operation.

Heat pipe.
Tnh ton h thng lm ngui theo l thuyt: tnh ton tit din l nc sao
cho ngun nc cung cp cho c h thng. Thng thng th ng nc
thng thit k v 8 P.T 1/8 hoc 10 P.T 1/4. Nhng Vit Nam t s dng
hai loi ng nc ny v gi thnh cao, nn thng chuyn sang thit k v s
dng loi 8 TAP M10 x 1 hoc 10 TAP M12 x 1. Ren thng th tiu chun l
M10 x 15 nhng khi thit k ng nc, lm M10 x1 ren nhuyn hn, vn
chc hn, tuy nhin chc lng vn khng bng loi 10 P.T v c th r nc
sau mt thi gian s dng.
Da theo kinh nghim trong sn xut khun, ng knh knh lm ngui
a s cc nh sn xut s dng theo bng sau:
B dy thnh sn phm
> 2 mm

Th nghim Khun p Nha

ng knh knh lm ngui

D = 8mm 10mm

68

> 4 mm
> 6 mm

D = 10mm 12mm
D = 12mm 16mm

V b dy ln nht ca sn phm l 2.64 mm nn chn kch thc thit k

8TAP M10 x 1.

Th nghim Khun p Nha

69

Cc kiu thot kh:

a. Thot kh qua rnh thot kh trn mt phn khun: Gm 2 b phn:
- Rnh dn vent land: nm phn u ca rnh thot kh yu cu khng
cho vt liu chy vo trong qu trnh in y.
- rng ca rnh 1/8-1/2 inches.
- S rnh ty thuc vo lu lng v tc in y.
- Rnh thot relief slot: a khng kh t rnh dn thot ra ngoi c kch
thc 20 x D.
- S lng rnh thot kh khong 30% chu vi ca chi tit.
- Phng php ny c u im d gia cng v v sinh nn y l phng
php la chn u tin.
b. Thot kh qua h thng y:
- Trn cc ty y ngi ta thit k cc rnh xon t khng kh s theo
cc rnh ny i ra ngoi.
- Mi mt trn ti li ejector khng kh s thot ra ngoi theo khe ny.
- u im l d gia cng v v sinh, do thit k trc tip trn cc ty y nn
n gin tit kim chi ph.
- Nhc im: h thng y phi c bng chnh xc cao.
c. Thot kh qua h thng ht chn khng.
- Nguyn l hot ng khi khun ng bm chn khng m s ht ton b
khng kh trong khun ra ngoi ngc li khi khun m.
- u im: khng kh trong khun thot gn nh hon ton ra ngoi. khc
phc cc khuyt im ca cc phng php thot kh trc.
- Nhc im : thit k phc tp, tn km, kh gia cng.
d. Thot kh qua h thng lm mt.
- Kt hp vi cc mnh insert ca khun v h thng lm mt thit k h
thng thot kh.
- u im: thot kh tt cho sn phm c gn v thit k d hn, gi r.
e. Thot kh trn knh dn runner.
- Rnh thot kh s c b tr thnh mt vng khp kn quanh chu vi ca
knh dn v c dn ra ngoi bi cc rnh thot.
- u im: d gia cng v v sinh , c th b tr bt c v tr no trn mt
phn khun.
- Nhc im : khng b tr c h thng trn chi tit qu mng, rnh ct.

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70

Chn kiu thot kh : thot kh trn mt phn khun v phng php ny c

u im d gia cng v v sinh nn y l phng php la chn u tin.
Tnh ton h thng thot kh theo l thuyt:
su ti v tr u ca rnh thot kh thng nh trnh cho vt liu
chy ra ngoi, v ty thuc vo nht ca tng loi nha th su l khc
nhau, v c cho bn di y:
RESIN

DEPTH ( IN )
0.001 0.002
0.002 0.003
0.002 - 0.003
0.0005 0.001
0.0007 0.0015
0.001 0.002
0.0003 0.0007
0.0015 0.003
0.001 0.002
0.001 - 0.002
0.001 0.002
0.001 0.003
0.001 0.002
0.001 0.003
0.001 0.003
0.001 0.002

Acetal
ABS
Acrylic
Nylon unfilled
Nylon glass reinforced
Nylon mineral reinforced
Lcp glass reinforced
PC
PE
PS
PP
PPO
PSU
PET glass reinforced
PVC ridgid
PVC flexible

su ca rnh: d
Chiu rng ca rnh: W
Chiu di knh dn: l
su ca rnh thot: D = 20d
Sn phm lm t nha pp nn chn d =0.001 inch => D = 20 d = 0.02
inch.
rng w ca rnh khng gii hn, trong thc t n nm trong khong
1/8 inch n 1/2 inch. Chn w = 0.2 inch.
Chiu di rnh 0.030 l 0.125 chn l = 0.1 inch.
Chu vi cu rnh thot kh a = 2(w + d) = 2(0.2 + 0.001) = 0.4002 (inch)
= 10.4 mm.
Chu vi ca sn phm b = 390 mm.
S rnh thot kh

Th nghim Khun p Nha

= 8 (knh)

71

Rnh thot kh

Th nghim Khun p Nha

72

Sau khi sn phm trong khun c lm ngui, khun c m ra, lc ny

sn phm cn dnh trn lng khun do s ht chn khng (v sn phm c xu
hng co li khi c lm ngui) nn cn h thng y y sn phm ra
ngoi.
Chi tit ch yu dnh vo tm khun di khi m khun. Cn ch khi
chn phng php y v v tr cht y sao cho y c chi tit ra khi khun
m khng lm hng hnh dng sn phm.
1. Lc y:
Cng thc tnh lc y:
F = ms.cos().E.ETC.(Thr Te).Acn
Trong :
ms: H s ma st gia khun v vt liu nha.
:
Gc thot khun.
E:
Modun n hi ca vt liu nha.
CTE: H s gin n v nhit ca vt liu.
Thr: Nhit ha rn ca vt liu.
Te:
Nhit phun ca vt liu.
Acn: Tit din ct ngang ca sn phm.
Cc thng s tnh ton cho nh sau:
ms = 0.23
Polymer

Polymer on Steel (Dynamic

Coefficient)

PBT

0.13

PP

0.23

PVC

0.25

PET

0.25

PES

0.32

SAN

0.33

ABS

0.35

PMMA

0.4

Polystrylene

0.32

Th nghim Khun p Nha

73

Ngun: Polypropylene: the definitive user's guide and databook (page

134), tc gi : Clive Maier,Teresa Calafut.
Gc thot khun: = 0 (theo phn bn kim tra gc thot khun cho sn
phm).
Cc thng s khc:
thng s

gi tr v n v

1340MPa

CTE

9.05x10-5

Thr

135

Te

93

Ngun: phn mm moldflow.

Din tch mt ct ngang: (dng creo 1.0 tm, analysis/ x-section mass
propertive).
Acn = 11996.6 (mm2).
Vy lc y cho sn phm:
F = 0.23 x cos(0) x 1340 x 106 x 9.05 x 10-5 x (135 - 93) x 11996.6 x
10-6 = 1405.3 (N)
C cu y dng 7 pin y v vy mi pin y s y mt lc bng:
Fi = 1405.3/7 = 200.75 (N)
2. Khong y: (v khng c ti liu nn lm theo kinh nghim).
Chn c cu y bng nhng pin y thng.
ng knh pin y v ng xut nn tc dng ca mi pin ln sn phm:
A (mm2)

ng knh (mm)

A=
4

ng xut nn (N/mm2)

P=

19.7

Bng i n v:
N/mm2

Pa

19.7

197x106

ng xut nn cho php ca nha PP: 1.5Gpa.

Polymer Type

Compressive Yield Strength

(MPa)
65
120

Compressive Modulus
(GPa)
2.5
8

Acetal Copolymer
Acetal Copolymer + 30% Glass
Fiber

85
100

2.2
7.5

Acrylic

95

ABS
ABS + 30% Glass Fiber

Th nghim Khun p Nha

74

Nylon 6

55

2.3

Polyamide-Imide
Polycarbonate

130
70

5
2.0

Polyethylene, HDPE
Polyethylene
Terephthalate
(PET)

20
80

0.7
1

Polyimide
Polyimide + Glass Fiber
Polypropylene

150
220
40

2.5
12
1.5

Polystyrene

70

2.5

ng xut nn cho php ca sn phm: 1.5Gpa.

Do b dy ca sn phm cy lc mng nn chn ng knh pin y d =
4 mm. ng xut nn tc dng ln sn phm nh hn ng xut nn ca vt liu
nn khng xy ra ph hy cc b cho sn phm.

Th nghim Khun p Nha

75

1. Vng nh v:

lp khun vo my p phun, ta cn nh ti 1 chi tit l vng nh v.

Vng nh v gip nh tm gia bc cun phun v vi phun.

V tr ca bc cun phun.
Thit k theo tiu chun:
S dng phn mm creo parametric 2.0

Th nghim Khun p Nha

76

Dng lnh revolve, v thit k sketch theo kch thc.

Th nghim Khun p Nha

77

Dng extrude v theo kch thc.

Round.

Th nghim Khun p Nha

78

Extrude vi ng knh ph hp vi bc cun phun.

Extrude l bt vt.

Th nghim Khun p Nha

79

Hon tt vng nh v.
Ti liu tham kho:

Thng s vng nh v ca hng Guide Bush

V ng knh ca my p l 100 nn chn vng nh v c ng knh =
100mm, dy = 20mm, chn loi vt M6.
2. Bulng gi:
Bulng gi vng nh v vo tm kp trn.
Ti liu tham kho:

Th nghim Khun p Nha

80

Thng s bulong ca hng Guide Bush

Thit k theo tiu chun:

Dng lnh revolve, v thit k sketch theo kch thc.

Th nghim Khun p Nha

81

Extrude v lc gic 3.

Chamfer v hon tt.

3. Tm kp trn.
Tm kp trn l phn gi chc phn c nh ca khun vo my p nha.
V phn khun c kch thc l 280x220x20mm nn chn kch thc tm
kp l 300x240x20mm. Cn phi c 1 lng d ra c th kp vo my p.

Th nghim Khun p Nha

82

Extrude v kch thc cho tm kp.

Th nghim Khun p Nha

83

Extrude v kch thc phn lp vi bc cun phun.

Extrude v kch thc phn lp vi bulng M6.

Th nghim Khun p Nha

84

Extrude v kch thc phn lp vi bc dn hng.

Hon tt tm kp trn.
4. Tm kp di.
Tm kp di l phn gi chc phn di ng ca khun trn my p nha.

Th nghim Khun p Nha

85

Cng nh tm kp trn, phn khun c kch thc l 280x220x20mm nn

chn kch thc tm kp l 300x240x20mm. Cn phi c 1 lng d ra c
th kp vo my p.
Thit k:

Extrude v kch thc cho tm kp.

Extrude v kch thc l y cho my p nha y sn phm ra.

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Extrude v kch thc phn lp vi bulng M16.

Hon tt tm kp di.
5. Bulng gi.
Bulng gi tm kp di vo tm khun.
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Ti liu tham kho:

Thng s bulong ca hng Guide Bush

Thit k theo tiu chun:

Dng lnh revolve, v thit k sketch theo kch thc.

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Extrude v lc gic 8.

Chamfer v hon tt.

6. Gi .
Gi l b phn to khong trng tm y hot ng.
Kch thc ca gi ph thuc vo tm y, tm gi v l xo hi v.
C kch thc: 220x75x40mm.
Thit k:

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Extrude v kch thc cho gi .

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Extrude v kch thc phn lp vi bulng M16.

7. Bc dn hng v trc dn hng
Bc dn hng v trc dn hng l 2 b phn m bo v tr tng quan
gia khun trn v khun di. Dng dn hng v nh v tr khun ng.
Ti liu tham kho:

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Thng s bc dn hng ca hng Guide Bush.

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Thng s trc dn hng ca hng Guide Bush.

Thit k bc dn hng:

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Dng lnh revolve, v thit k sketch theo kch thc.

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Round v hon tt bc dn hng.

Thit k trc dn hng:

Dng lnh revolve, v thit k sketch theo kch thc.

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Chamfer v hon tt trc dn hng.

Sau khi thit k cc chi tit tiu chun ta tin hnh thit k thm cc
cht v cc l nh v trn cc tm khun v tm kp, tm gi,... ng theo
v tr ca 1 b khun tiu chun. Gi ta bt u lp rp 1 b khun hon
chnh.
Bc 1: Nhp tm khun trn vo m hnh. Chn kiu lp l default

Bc 2: Lp bc dn hng vo tm khun trn.

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Bc 3: Lp tm kp trn vi khun trn

Bc 4: C nh tm khun trn vi tm kp trn bng bu lng.

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Bc 5: Lp vng nh v vi tm kp trn.

Bc 6: C nh v vi tm kp trn bng bu lng

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Bc 7: Lp bc cung phun vo tm kp trn

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Bc 8: Lp tm khun di vo

Sau khi lp xong ta n cc chi tit lp trc t bc 7 tr v trc.

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Bc 9: Lp cht dn hng vo.

Bc 10: Lp l xo,

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Bc 11:Lp tm y

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Bc 12: Lp cht hi

Bc 13: Lp ty y

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Bc 14 : Lp tm gi
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Bc 15 : Dng bu lng c dnh tm y v tm gi.

Bc 16: Lp khi

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Bc 17 : Lp tm khp sau

Bc 18: Dng bu lng c nh tm kp sau vi khi .

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Sau khi lp cc bulong c nh tm kp sau vi gi th ta Unhide cc chi

tit Hide bc 7.
V kt qu l ta c b khun hon chnh

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Gia cng lng khun:

- Chn vt liu lm khun: thp C50.
- Chun b 2 tm phi c kch thc 285x225x25mm. Gia cng xung bng
vi phi thit k c kch thc 280x220x20mm.
- Chun b g:
Mm cp 4 chu (ginh cho my tin).
Eto (my pha).
Bn t (my mi).
Qu trnh cng ngh
STT

Nguyn cng

Chn my

Ghi ch

Tin mt u.

My tin vn nng.

Tin u 2 mt.

Phay bin dng.

My phay vn nng.

G cng 2 tm khun trong 1 ln g,

phay cng lc c c 2 bin
dng bng nhau.

Mi phng.

My mi phng.

Mi cho 2 mt phng song song

nhau.

Gia
cng
khun.

My phay CNC.

Ly chun gia phi.

lng

1. Gia cng khun m:

Phiu cng ngh:
- Kch thc phi: 280x220x20 mm, vt liu C50 (Carbon steel - 30 HRC).
- Chun v s g t.

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Chun v S g t.
Thit lp nguyn cng v cc thng s cng ngh.
Thng s cng ngh

Th t gia cng

Dao

T
(v tr dao)

S
(vng/pht)
2100

F
(mm/pht)
210

GIA_CONG_1
Drilling Standard

Drilling
D=3mm

T0001

GIA_CONG_2
Drilling Standard

Drilling
D=30mm

T0002

210

84

GIA_CONG_3
Roughing

End mill
D=2mm

T0003

3400

55

GIA_CONG_4
Re_rounghing

Ballmill
D=1mm

T0004

8000

260

GIA_CONG_5
Finishing

Ballmill
D=1mm

T0004

8000

260

Thng s cng ngh.

Tnh ch ct:
Ti liu tham kho: trang 213, c004b_14_drill.
c004b_10_solid_end_mills ca hng dao SandVik.
Thng s ct gt cho rounghing v finshing

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Trang

393,

Thng s ct gt cho khoan

110

Bng tra dao ca hng SandVik.

i vi dao khoan:
Chn:
S nh hnh.
F = ct revolution nhn vi ct feed rate.
Vd: dao 3: S = 2100 (vng/pht) c feed rate = 0.1 (mm/vng).
Tnh c F = 210 (mm/pht).
Chiu su ct t: th 0.8R, tinh 0.05R
Lp trnh gia cng:
- Thit lp th mc lm vic: click vo select working derectory sau
vo mi trng gia cng bng cch chn New > Manufacturing >NC
Assembly t tn l gc_am. B du check mc Use default templete
chon n v gia cng l mm. Sau click chn ok.
-

Gi chi tit gia cng: Click biu tng

Chn phi: Click biu tng

280x220x20.

Chn my: Click biu tng

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sau chn default.

sau v phi c kch thc

sau chn my phay 3 trc.

111

Chn chun: Click biu tng

, chn chun nm gia phi.

Chn thng s my: Click biu tng

.
To Mill Window: Trong mi trng manufacturing chon biu tng

, sau click chut vo biu tng

tch cn gia cng.

v sketch bao ly din

- Click chut vo biu tng

chn cc thng s nh hnh 15.2.
- Click chut vo biu tng
chn cc thng s nh hnh 15.2.
- Click chut vo biu tng
chn cc thng s nh hnh 15.2.
- xem kt qu m phng vo NC Check.
2. Gia cng khun dng:
Phiu cng ngh:
- Kch thc phi: 280x220x20 mm, vt liu C50 (Carbon steel - 30 HRC).
- Chun v s g t.

Chun v S g t.
Thit lp nguyn cng v cc thng s cng ngh.
Thng s cng ngh

Th t gia cng

Dao

Th nghim Khun p Nha

T
(v tr dao)

S
(vng/pht)

F
(mm/pht)
112

GIA_CONG_3
Roughing

End mill
D=2mm

T0003

3400

55

GIA_CONG_4
Re_rounghing

Ballmill
D=1mm

T0004

8000

260

GIA_CONG_5
Finishing

Ballmill
D=1mm

T0004

8000

260

Thng s cng ngh.

Tnh ch ct:
Hnh 1.3: Thng s ct gt cho rounghing v finshing

Bng tra dao ca hng SandVik.

i vi dao khoan:
Chn:
S nh hnh.
F = ct revolution nhn vi ct feed rate.
Vd: dao 3: S = 2100 (vng/pht) c feed rate = 0.1 (mm/vng).
Tnh c F = 210 (mm/pht).
Chiu su ct t: th 0.8R, tinh 0.05R
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Lp trnh gia cng:

- Thit lp th mc lm vic: click vo select working derectory sau
vo mi trng gia cng bng cch chn New > Manufacturing >NC
Assembly t tn l gc_am. B du check mc Use default templete
chon n v gia cng l mm. Sau click chn ok.
-

Gi chi tit gia cng: Click biu tng

sau chn default.

Chn phi: Click biu tng

280x220x20.

Chn my: Click biu tng

Chn chun: Click biu tng

Chn thng s my: Click biu tng

.
To Mill Window: Trong mi trng manufacturing chon biu tng

sau v phi c kch thc

sau chn my phay 3 trc.

, chn chun nm gia phi.

, sau click chut vo biu tng

tch cn gia cng.

v sketch bao ly din

Click chut vo biu tng

chn cc thng s nh hnh 15.2.
Click chut vo biu tng
chn cc thng s nh hnh 15.2.
Click chut vo biu tng
chn cc thng s nh hnh 15.2.
xem kt qu m phng vo NC Check.

Th nghim Khun p Nha

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