SELECTIVE LASER SINTERING

SLS

1. NGUYEN
LY

1. NGUYEN
LY

1. NGUYEN
LY

1. NGUYEN
LY

1. NGUYEN
LY

1. NGUYEN
LY

1. NGUYEN
LY

1. NGUYEN
LY

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LY
3.Cc Patent tham kho.

CAU TAO C BAN

Cac cum thiet b c ban cua he thong tao
mau nhanh SLS:
1. Cum thiet b laser.
2. Cum thiet b ieu khien.
3. Cum cung cap bot.
4. Cum thiet b ho tr thieu ket bot.

S O HE
THONG

2. Cum thiet b ieu khien.

Cum thiet b ieu khien bao
gom:
Mot may tnh 40.
Bo x ly 50.
Thiet b ien 48 va 49.
Hai tam gng 46 va 47.

3. Cum cung cap bot.

Cum cung cap bot bao
gom:
Mot cai pheu cha
bot 104.
Mot tang trong va mot
motor 116.
Cac c cau dan hng
va cac ong c 126.

4. Cum thiet b ieu khien

nhiet o va
ho tr thieu ket bot.
Cum thiet b ho tr thieu
ket bot bao gom:
Mot cai buong 138.
Nguon cung cap va
ieu hoa nhiet 142.
Bo phan nh hng
dong nhiet (khong bieu
dien).
Bo phan dan nhiet 148.
Bo phan hut nhiet 141.
Thung cha bot va
vat the ang c thieu
ket.

II. NGUYEN LY HOAT ONG

1. Cung cap bot.
Bot c cung cap t phieu 104.
Tang trong 116 c van hanh
e can bot thanh mot lp.

1. Cung cap bot.

Tang trong 116 c quay
ngc chieu vi hng
chuyen ong cua no.

2. ieu khien tia laser.

Tia laser c
phat ra t nguon
phat laser 30.
May tnh 40
ieu khien s
m va tat
nguon tia laser.
Hng cua
chum tia laser
c ieu khien
bi cac gng 46
va 47 thong qua
bo x ly 50 va

Ngoai ra con mot so he thong

thiet b tao mau nhanh khac nh:

2. U NHC IM

2. U NHC IM
He thong n gian nen gia thanh re.
Vat lieu an toan: bot sap, nha, mot so
kim loai.
Khong yeu cau gia co e ap cung vi
chi tiet.
Qua trnh lam sach chi tiet de dang.
.

3. VT LIU

3. VT LIU
1)NYLON (POLYAMIDE PA2200)
2)GLASS FILLED NYLON (POLYAMIDE PA3200)
3)POLYSTYRENE (PRIMECAST 100)
4)ALUMIDE
5)Composite nylon.
Thanh phan: 50/50 glass/nylon.
Kch thc hat trung bnh: 50 m.
Hat co dang hnh cau.
Nhiet o lam viec: 180 0C.
Li
Cai thien o cng.
iem nong chay: 380 0F.
Bat li
Kem kha nang tai san xuat.
8 -10 ng knh ap.

3. VT LIU
6)Nylon LN-4010 va LNF-5000
LNF-5000, 50 m kch thc trung bnh hat.
LN-4010, 85 m kch thc trung bnh hat.
Nhiet o lam viec 180 0C.
o ben cao, on nh nhiet.
Tnh chat vat lieu giong vi nylon.
Thun li cho cac chi tit khi lam
cac lap ghep Good for snap fit parts.

3. VT LIU
7)Polycarbonate LPC-3000
Kch thc trung bnh hat 90 m.
Khong phai hnh cau.
Glass transition temperature 302 0F
Li.
Thi gian ap nhanh.
Bat li.
Chi tiet khoang 65 75% ty trong.
Be mat gia cong tinh khong tot.
o co khong eu.
ng dung.
Lam mau khuon uc vo mong.
Dung lam mau.

3. VT LIU
Acrylic copolymer.
8)TrueForm
PM

Kch thc hat t 35 - 50m.

Dang hat hnh cau.
Nhiet o lam viec 60 0C.
Li.
Speed equivalent to SLA500 QuickCast
parts.
Cai thien o chnh xac. Chat lng
be mat
o co rut vat lieu thap ( 0.9 1.5%)
Bat li.
o ben kem.
Tang thi gian ap.
ng dung.
Lam mau khuon vo mong.
Lam mau cho khuon RTV.

3. VT LIU
9)RapidTool.
Polymer phu steel.
Kch thc hat 35m.
Li.
Giam gia lam tin nhan.
Produce tooling directly.
Bat li.
Can thung hydrogen.
Them nhieu bc hau x ly.
ng dung.
Lam khuon na va cung.

3. VT LIU
10)SandForm Zr .
Polymer phu Zircon.
ng dung.
Lam khuon va loi cho khuon cat.

4. CAC LOAI
MAY SLS.

4. CAC LOAI MAY SLS.

1)Sinterstation 2000 System.
Sinterstation 2000
Loai
Laser
.

50
Wa
tt
CO
2

Chieu
da
y
ln
nha
t.

Chie
u
da
y
nho

nha
t.

Kch
thc
ln
nhat
cua
chi
tiet.

Toc o
quet.

Nguon
kh.

Gia.

0.020
in.

0.003
in.

12 in
n
g knh,
15 in
chieu
dai.

0.4 en 2
in/hr cho
chi tiet
co o
day la
0.005 in.

99% kh
nitroge
n,
ap
suat
50 psi.

$300,0
00

4. CAC LOAI MAY SLS.

2)Sinterstation 2500.
- Release first quarter FY97
- Beta machines already in market
- 13 W x 15 L x 16.7 D.
- Cai tien he thong phan phoi nhiet.
- Cai tien he thong phat tia lazer.
- Cai thien o chnh xac.
- Tang toc o.
- Larger feed cartridges.
- Same foot print as Sinterstation 2000

4. CAC LOAI MAY SLS.

3)Sinterstation Pro
The tch ap vat lieu ln nhat (XYZ).
Pro 140

550 x 550 x 460 mm (22 x 22 x

18 in)
140 liters.

Pro 230

550 x 550 x 750 mm (22 x 22 x

30 in)
230 liters.

o day layer (DuraForm

PA/GF).

0.1 mm (0.004 in) or 0.15 mm

(.006 in)

Phng phap cung cap

bot.

Truc can quay cung chieu

KH.

He thong quet.

Ky thuat so, gom mang

hnh x ly va

Toc o quet.

10 m/sec. (400 in/sec)

Laser

70 watt CO2

4. CAC LOAI MAY SLS.

4)EOS EOSINT P700 (2 off) - Plastic Sintering

Loai lazer:

CO2 (twin)

ng knh vet
lazer:

0.75mm

o day layer:

0.15mm

Kch thc buon

ap/chi tiet:

700x380x580mm
(single piece)

Vat lieu:

Polyamide PA2200 (Ny

lon 12
)
Glass Filled Polyam
ide PA3200 (Nylon 1

4. CAC LOAI MAY SLS.

5. EOS EOSINT P360 (2 off) - Plastic Sinterin

Loai lazer:

CO2

ng knh vet
lazer:

0.75mm

o day layer:

0.15 en 0.2 mm
phu thuoc vat
lieu.

Kch thc buon

ap/chi tiet:

340x340x620mm
(single piece)

Vat lieu:

Polyamide PA2200
(Nylon 12)
Glass Filled
Polyamide PA3200
(Nylon 12)

4. CAC LOAI MAY SLS.

6)DTM HiQ 2500 PLUS SINTER
STATION - Plastic Sintering
Machine.
Loai lazer:

CO2

ng knh vet
lazer:

0.45mm

o day layer:

0.1mm tr lean
phu thuoc vao
vat lieu.

Kch thc buon

ap/chi tiet:

330x280x457mm
(single piece)

Vat lieu:

Polyamide PA2200
(Nylon 12)
Glass Filled
Polyamide PA3200

5. tng thit k
5.1 Kt cu thng
5.2 Kt cu nng h
5.3 B tr con ln.

5.1 Kt cu thng
tng 1: 5 thng, cp liu t di ln

5.1 Kt cu thng
tng 2:
5 thng, 2 thng cp,
liu t trn xung.

5.1 Kt cu thng
tng 3:
5 thng, hp
ri bt
chuyn
ng cng
con ln

5.1 Kt cu thng
tng 4:
4 thng.

5.2 Kt cu nng h
tng 1:

5.2 Kt cu nng h
tng 2:

5.2 Kt cu nng h
tng 3:

5.3 B tr con ln
Dng 1

Dng 2

Dng 3

La chn phng n.

Phn 2:TNH TON THIT K

CHI TiT
Thit k b truyn vt me ai c bi.
Thit k b truyn ai rng.
Tnh Bulng, vt
Thit k cm con ln.
Thit k khung.

THIT K B TRUYN VT ME AI C BI
Kch thc thng: 300x300x300mm
Ti trng tnh ton: F=1800 N
ng knh ngoi ca vt me
d=16 mm.

Chiu di vt L=350 mm.

THIT K B TRUYN AI RNG

TRUYN NG VT ME
Chn ai rng g hnh thang.
T s truyn:
u=3,15
Mun:
m=3.
Khong cch trc:a=213 mm.
S rng ai:
Z=71
Chiu di ai:

L=668,8 mm.

THIT K B TRUYN AI RNG

DN NG CON TRT
Mun m=7.
ai rng:
Chiu di ai rng L=2461,8 mm.
S rng Z=125 mm.
Bnh ai:
S rng: z=20 mm.
ng knh nh rng: da=138,4 mm

CHN LN, BULNG, VT

Dng phn mm MDT chn ln.

THIT K CM CON LN
Chiu di hnh trnh: l=1000 mm.
ng knh con ln: D=50 mm.
Chiu di con ln:
L=400 mm.

THIT K KHUNG
Dng mi ghp hn to khung.
Dng thp thanh c kch thc 35x35x5
mm.