Gantan A series 10 & 14 heads multihead weigher INSTRUCTION MANUALPROFACE ‘Thanks for choosing Gantan A series Multihead Weigher. This instruction manual is designed to illustrate the procedures of operation, parameter setting and maintenance etc. To ensure the operation is safe, correct and effective and also to keep the machine at optimal working condition for extended period, please read this manual before any setup and running. The requirement of installation conditions: Item Requirements Temperature ; ov—40'c Humidity 35-80% | (Non-dewing) Power supply AC 110/22025V, 50/60 Hz Venue Flat, Solid, Non-shaking Earthling Effective grounding Interference Avoided or/and ShieldedTable of Contents Chapter 1 Precaution Preparation... Opening the crate ..... Running ... Quick connection guide ... Chapter 2 Introduction to multihead weigher... 2.1. Working principle .. 2.2. Main parts 2.3. Specification 2.4 Model designation Chapter 3 Daily operation. 3.1 Automatic running 3.2. Manual testing 3.3 Password administration. 3.4 Production summary... 3.5. Warning & Diagnosis........ 3.6 Quick connection guide... Chapter 4 Parameter setting .. 4.1. Operation setting 4.2 Vibrator setting ..... 43 Motor setting... 4.4. Delay setting 45 Filter setting....... 4.6 Discharge signal settin: 4.7 Combination setting 4.8. Infeed setting 4.9 AFC setting .. Chapter S Calibration .. Chapteré Connection Guide Appendix Electric print Manufacturer settings GANTAN REV.12009 2 ManualCHAPTER 1 PRECAUTION Preparation The installation venue for this machine is required to be solid, flat and non-shaking and having sufficient strength to bear the weight of this machine and peripheral equipments. Adequate illumination is also required for daily operation and maintenance. Power supply for Gantan series Multinead Weigher: AC 110/220 V (+5V), 50/60 Hz. ‘Warning: Any excessive impact to weigh hoppers are prohibited, preventing damages to load cells. A reliable grounding is required under any circumstances. Opening the Crate Please ensure no damages are occurred on the crate, if any, please contact the carrier, After crate is opened, please check all the items with packing list accordingly, if any items are missing or damaged, please contact the manufacturer or the carrier. Please arrange transportation according to the size and weight provided by the manufacturer. Warning: Gantan Packaging Machinery will not be responsible for any damages through miss-handling during transportati Running Before operating, please check and confin machine is safely grounded. : Power supply conforms to the requirement and the During operation, contact with moving parts is prohibited, preventing any damages to human body. Please ensure that the power is switched off before any cleaning and maintenance. GANTAN REVI 2009 3 ManualCHAPTER2 INTRODUCTION TO MULTIHEAD WEIGHER 2.1 Working Principle Multihead weigher mainly adapts normal distribution and possibility theories. Products are firstly delivered to the infeed funnel by the elevator, through the vibration of the main vibrator, products then are delivered to each linear vibrator. Products are fed from the linear vibrator to the intermediate hopper then into the weigh hopper. Load cell detects the weight inside the weigh hopper and send it to the CPU, through combination, CPU selects the weight combination closest to the target weight. The hoppers that are selected in the combination then will be opened by the step motor. Products then are either dumped into collecting hopper or discharged into packaging machine. Elevator 1. Hopper <—_—— Hopper <———— GANTAN REY. 2009 4 Mangal2.2 Main Parts au 1 Infeed funnel Actuator 2 Level sensor Control panel 3 | Top cone (main vibrator) | 10 Collecting chute 4 Linear vibrator pan M1 Emergency stop 5 Linear vibrator 2 Main power switch 6 Intermediate hopper 3B Machine base 7 Weigh Hopper 14 Collecting funnel GANTAN REY.1 2009 ManualInfeed funnel Material is delivered to infeed funnel through elevator then fed onto top cone. ‘Top cone Through the vibration of top cone, material is distributed onto linear vibrating pan. Level sensor Monitors the height of the infeeding material, in Gantan’s advanced systems, Load cell are used instead of the optical sensor. Main vibrator The vibration source of the top cone. \.P (Linear vibrating pan) Through the vibrating of the L.\.P, material is delivered into intermediate hopper Linear vibrator The vibration source for L.V.P. Int te Temporarily stores material from linear feeder, then discharges material to weigh hopper after a preset time delay. GANTAN. REY.1 2009 Weigh hopper The hopper connected with load cell, weigh hopper provides accommodation for material to be weighed. Each weigh hopper holds products while the weight is read by the load cell. The weigh hopper selected into combination will discharge the product, to the collating chutes. Actuator The house for the weighing and driving units. Each actuator unit contains a load cell and two driving motor, The load cell measures the products in weight, and the motor opens and closes the hopper door through discharing. Collating chute and collating funnel The intermediate space for material from weigh hopper sliding into collecting hopper or sealing machine, lect tional Temporarily stores material from weigh hopper, discharges material after receiving the ‘discharge’ request. Collecting hopper is used for gathering up material, can help increase the speed. Manual2.3 Specification GT-A0s GT-ato GT-A12 GT-A14 “Weigh range 53509 5-1000g 5-1100g 10-1200g Accuracy “02-19 0.2-19 051g | 0.51.59 Max speed 60 wpm 70 wpm 110 wpm | 130 wom Weigh volume 2.5L 3.0L 3.5L 4.0L Hopper No. 8 10 R 4 Control panel | 7 inch touch screen 10 inch touch screen Driving Device | Stepper motor | Power supply AC 110/22025V, 50/60 Hz | Power 0.8 KW 1kw waKw | 13 kW 980mm x 1037mm x 1100mm x | 1200mm x Size 980mm x 1037mm x 100mm x 1200mm x 1300mm 131m 1350mm 1380mm Weight 3009 | 3409 370g 400g 2.4 Model Designation | Apeenn (Senna | Granby nena 1: GANTAN GANTAN REV. 2009 Il:Product Generotion Il: Hopper Number IV:Hopper Volume V:Hopper Type 7 ManualCHAPTER 3 DAILY OPERATION This Chapter illustrates the procedure of daily operation 3.1 Automatic Running Before start, please confirm: all parts are installed according to its number; linear vibrating pan is tightly locked onto cast base; Manually testing all hoppers and vibrators ensuring they all work properly (refer to chapter 3.2 ‘manual test’ for more details). Gantan series Multihead Weigher uses touch screen as control panel, operating with finger abdomen only. Touch screen malfunction caused by miss-handling is not covered by warranty. Running (1) Turn on the main power switch and the emergency stop button. Main menu (3-1-1) appears after the machine is turned on. The Yellow Note ‘zeroing has to be performed to obtain access to Auto Run interface’ will be flashing until zeroing is performed. *AUTO RUN’ button will be shown in lighter color, showing locked access. (2) Enter password to gain access to sub-interface, The default password is 2009, Press ‘password’ to activate the keypad, then enter the password (3-1-2). GANTAN REV. 2009 8 ManualoD ZEROING OPERATION (@ Enter “zeroing operation’ interface by clicking the ‘zeroing’ button from the main menu to start the zeroing operation. Note: Zeroing has to be performed to obtain access to the ‘auto run’ operation. After entering ‘zeroing’ interface (3-1-3), firstly press ‘empty’ to empty all the weigh hoppers, then press ‘zero’ to complete zeroing. GANTAN REN.12009 When the Top Cone load cell is equipped instead of the optical sensor, an additional button 'M.V ZERO’ for main vibrator load cell zeroing will appear. Only perform the zeroing for Main vibrator load cell when this is no products on the top cone. AUTOMATIC RUNNING (4) After zeroing is completed, return to main menu, enter ‘auto run’ interface (3-1-4) Press ‘tun’ to start running In this menu, the readings of combination weight, target weight, upper and under limits and combination hopper number will all be displayed. Vibrator setting can be adjusting during operation. Press ‘VIBRA’ to enter ‘vibrator setting’ menu in which amplitude and feed time can be adjusted. ManualIn ‘auto run’ interface, the simulative weigher will change its hopper color, each color represents following circumstance: HERS This hopper is currently overweight, or been forced to dump This hopper is being auto zeroing The head is disabled Fe ‘The hopper is selected into combination <5) Touch ‘stop’ button to stop operation (6) After operation been stopped, if residual material needs to be emptied, press ‘DISCH’ button to discharge the rest of the material. (3-1-5) (7) During AUTO RUN, once the weigher has not received the request signal from the packaging machine for more than 5 seconds, a message of ‘waiting signal’ will pop to the screen. (3-1-6 GANTAN REV. 2009 0 ManvalAUTO RUN ~ cont.2 (8) During operation, when there is insufficient products detected either by optical sensor or load cell, a message of ‘insufficient products’ will pop up to the screen. (3-1-7) (9) By clicking the center of the simulative weigher, it will enter the ‘data analysis’ interface. On ‘data analysis’ the weight data of each weigh hopper and the weight data of the products on the top cone will be displayed. (31-8, 3-1-9) 319 GANTAN. RE u MaralRinne Meera Meme) ferent) Staats Reece Ceo an 31-11 3-1-12 GANTAN. REV.1 2009 AUTO RUN ~cont.3 (9) The button is used when, ‘manual intervention’ is required. When the intervention method for no combination cycle is set to ‘0’ as ‘force dump, the button will be disabled and showing light color. ‘Only when the ‘NO COMB’ setting (3-1-11) is set to ‘1’ as manual intervention, this button will be active. When 'NO COMB’ is set to 0. when there is no qualified combination through one cycle, then the weigher will pause automatic, and sending a pop up warning message, indicating manual intervention is required. (3-1-12) By pressing the MANUAL’ to manually dump the overweight weigh portion Manual3.2 Manual Testing Before operation, manually test all hoppers and vibrators ensuring the machine can run smoothly during operation. MANUAL TESTING ae - - Enter ‘manual testing’ interface (3-2-1) by (CHANNELS) ROM (GUANNEL GEN touching the ‘manual’ button from the main GaN?) EE Gx Pow] menu. CHANNEL 3) MEE (CHANNELS EO In this interface, every independent SURE CUANNELD BE channel can be manually tested and : manually disabled. CONS ov MMESTOSSERTE On | ee Channel: every corresponding linear Lo Se | vibrator, intermediate hopper and weigher 3.21 hopper form one channel. Touch the number next to channel to activate the key pad, enter ‘0-10’ (10 heads) to select the channel to be tested, “1-10' represents each independent channel, ‘0 represents ‘select all’ Once the channel is selected. touch ONCE | switching with [ORE then press ‘run’ to start testing MANNUAL TESTING MANUAL DISABLE FUNCTIO! LD {Ya “Touch the ON/OFF button correspondent ne er) s to the each channel, under default setting, RNS EM GUNNS all channel are open, when disable function is required, touch’ 5 ko switch to |S, ROnaaS Gren cn | consequently, the particular channel is ar lel disabled. GANTAN. REV.1 2009, a Mana3.3. Password administration Some of the operation is restricted, and require different password for different levels of access. When enter the interface protected by password, a pop up window will indicate the access level (3-3-1). Go the ‘password administration’, by press password’ from the main interface. Select the ‘access level” accordingly then enter the password.(3-3-2) level 1: 2009, level 2: 1234 level 3: 8008 To have new password reset, press the *passmodify’ button Change the password of desire. Press ‘OK’ GANTAN REV.1 2009 4 ‘Marsal3.4 Production Summary PRODUCTION SUMMARY Enter "production summary’ interface (3-4-1) by selecting the ‘STATS.’ button from the main menu, On this interface, customer can view the details of production summary for up to two days earlier. Summary includes ‘target weight, ‘error’, ‘pass rate’ and ‘total mass’. Enquire the data from a specified date by entering integers 0,1,2,3..... 0 representing the present day, 1 representing the day before, and so on. PRE ogre | Tor vor TP Lar now OT Sse When a printer (optional) is connected, the production summary data can also be printed. Note: the ‘DELETE’ button will disappear after exiting, key in the password form the main menu to re-activate the button, 3.5. Error log WARNING & DIAGNOSIS ee ones ‘Once failure has occurred, it will be recorded in the ‘warning and diagnosis’ NO.6 Load cell Failure interface. NO.1 Weigh Hopper Motor Failure History of failures occurred can be enquired, Note: the "DELETE’ button will disappear after exiting, key in the password form the main menu to re-activate the button, GANTAN REV.I2009 5 ‘ManualCHAPTER 4 PARAMETER SETTING This chapter explains the function of different parameters. Enter ‘parameter setting’ (4-1) by selecting ‘PARAM’ from the main menu. ROGGE SG Select the program number. When making changes to the parameter setting, the change will be automatically saved into corresponding programs. Parameters are divided into 9 categories: ‘running, ‘vibrator’, ‘motor’, ‘delay’, ‘combination, ‘filter, ‘AFC’ "discharge signal’ and ‘infeed’. 4.1 Operation Setting oan aan ras aan) ence Cae uena rumang 4-1-1 Enter ‘operation setting’ by selecting ‘running’ from 4-1. In this interface, following parameters can be adjusted: TGT WGT (g) ~ TARGET WEIGHT TARE TM (min) - TARE TIME Target weight. The desired weight to achieve. Unit is g. UP LMT (g)- UPPER LIMIT Upper limit, the preset allowed positive difference to target weight. Unit is g GANTAN REV 2009 Automatic tarring time, the user programmable interval of automatic tarring action. The interval time should be determined by the buildup in Weigh hopper. Heavy Buildup: 1 min Medium Buildup: 2-5 min Light Buildup: 5-10 minUND LMT (g) - UNDER LIMIT OPTIMAL Under limit, the preset allowing negative ‘Optimal combination selection - the preset tolerance to target weight. This value is number of qualified combinations the normally set as 0. Unit is g. weigher is required to fin, W MODE (g)- WEIGH MODE ‘The weigh mode. The criteria the weigher depends on, it can either be weight or STABLE TM (ms) ~STABEL TIME piece. ‘0’ is ‘weighing’, ‘1 is ‘counting’. The preset time which allows the product inside the weigh hopper to settle a closest-to-real-value weight data _ is, collected by the load cell. PR. SPEED (wpm) Preset speed, the pre-determined desired speed to achieve in a minute. Unit is weigh per minute. 4.2. Vibrator Setting VIBRATOR SETTING Enter ‘vibrator setting’ (4-2-1) by selecting VIBRATOR’ from 4-1. Following settings can be adjusted. Oran EOE! LV: Linear vibrator MV: Main vibrator AMP: The Strength of vibration. FEED TM: The time vibrators continuous its feeding motion. Touch the number corresponding to each vibrator to activate the keypad, adjust ‘AMP" and ‘FEED TM’ respectively. The amplitude and feed time of each vibrator can be adjusted either independently or altogether by switch the | 11 button. GANTAN REV 2009 n Manual4.3 Motor Setting rors waren ao oace koran eonaa) 4-3-1 Enter ‘motor setting’ interface by selecting MOTOR’ from 4-1 1.H MOTOR TH MODE Intermediate hopper stepper motor mode. The working mode of intermediate hopper motor, By selecting the different mode, the rotating speed can be adjusted. W.H MOTOR Weigh hopper stepper motor mode. The working mode of weigh hopper moto’ By selecting the different mode, the rotating speed can be adjusted. TH MOTOR Timing hopper stepper motor mode. The working mode of timing hopper motor. This setting will only work when a timing hopper is connected. ‘Timing hopper mode. select 0 when no timing hopper connected. select 1 for two motor mode select 2 for reject Mode select 3 for bagmaker Please refer to chapter 6 for more. LH OPEN TM (10ms) Intermediate hopper open time. The time that intermediate hopper is held at its full open position, W.H OPEN TM (10ms) Weigh hopper open time. The time that weigh hopper is held at its full open position. M.V MODE 1. OPEN TM (10ms) Main vibrator working mode. Select 0 for vibrating mode; select 1 for rotary mode. Setting should be according to the machine configuration. GANTAN. REV.1 2009 Timing hopper open time. The time that timing hopper is held at its full open position. Manvstere Select ‘MOTOR SPD' from 4-3-1 to enter * ‘stepper motor speed’ interface in which the speed of each step and the degree of each step can be changed . ‘Warning: Customer is only suggested to change the setting of motor speed under the supervision of the manufacturer. 4-3-2 The rotating way of the step mode can also be changed by changing the setting of “ROTATE MODE’. 0 ~ clockwise full circle 1 - anticlockwise full circle 2 — clockwise half circle and anticlockwise half circle GANTAN, REV. 2009 rr) Manual4.4 Delay Setting one Pee eon love eam Exceed 44-1 Note: Inappropriate delay setting will likely cause material leaking and clamping. Enter ‘delay setting’ interface (4-4-1) by selecting ‘DELAY’ button from 4-1. Following settings can be adjusted: LV DELAY (10ms) T.-H DELAY (10ms) Linear vibrator delay time. The opening of the intermediate hopper door triggers the linear vibrator delay, at the end of the time delay, linear vibrator starts feeding action Timing hopper delay time The opening of the weigh hopper door triggers the timing hopper delay, at the end of the time delay, TH starts dumping action. LH DELAY (10ms) INFEED DELAY (10ms) Intermediate hopper delay time, The opening of the weigh hopper door triggers the intermediate hopper delay, at the end of the time delay, IH starts dumping action The duration time of infeed request signal This function is used to set the duration time of the infeed request signal that weigher send to elevator after sufficient products is detected. WH DELAY (10ms) DISCHA DLY (10ms) Weigh hopper delay time. The opening of the collecting hopper door triggers the weigh hopper delay, at the end of the time delay, [LH starts dumping action, GANTAN REV. 2009 Discharge signal delay. The delay time of the discharge signal to be sent to the packaging machine, 2» ManualOVERWGT SGLTM (10ms) DISCHA SGL TM (10ms) Overweight signal time. ‘The duration time of the overweight signal. It is used to set the duration of the overweight signal to be sent to the packaging machine. 4.5 Filter setting bya oe it) tured) ray tee) oc ea ee) 45-1 4.6 Discharge Request Signal Setting 4-6-1 GANTAN | REV.12009 Discharge signal time. ‘The duration time of the discharge signal. It is used to set the duration time of the discharge signal to be sent to the packaging machine. Filter settings are primarily responsible for the load cell performance. By increasing the different levels of sample filters, the load cell will have better resistance to the external and internal interference such as vibration, electric interference. By adjusting the filter settings, the weighing speed will be directly affected. Warning: Do not change the manufacturer settings for all sample filter values. Changes can only be made with the guidance of the manufacturer. ‘Signal Setting’ is the signal type of ‘discharge Request signal’ received to from packaging machine. Press the number to activate the keypad, and enter 0-3. “0” Tension with memory “1” Tension without memory "2" Pulse with memory 3” Pulse without memory Manual4.7 Combination setting coM RNa Meare} ios neon eto phi oe tos Enter ‘combination setting’ interface by selecting ‘COMB.’ from 4-1. MIN WGT% (%) U.W HOPPER Minimum weight ratio. If the minimum weight ratio of a weigh hopper is less than this preset value, then such a weigh hopper will be considered under weight. Weight ratio is calculated by dividing the weight reading of a weigh hopper by the target weight The Minimum weight ratio is normally 100% + (number of heads ~ 1) Under weight hopper number. Under weight hopper number is the preset allowed number of hoppers to be under weigh, MULTICOMB STG DUMP (ms) - STAGGER DUMP. Multiply combination. This function is required when the target weight exceeds the single discharge weight, thus a number of dumps are required to achieve the final weight. GANTAN. REV.L2009 This function is required to sequentially discharge the hoppers selected in combination when the product could potentially cause bridge in the collating funnel. ManualMAX OPEN HP NO COMB Maximum open hopper number, The maximum number of hoppers that are allowed to discharge at the same timing in order to prevent blockage of the collating funnel. It is used in conjunction with the staggered dump function FORCE COMB Force combination. If the weigh hopper has not been selected in combination over cycles of this set value, the hopper will be forced into combination for the very next cycle. This function is primarily used for weighing frozen products to prevent products from staying in the hopper for too long. 4.8 Infeed Setting Oo GANTAN REV.12009 No combination intervention. The intervention method when all combinations are unqualified. ‘0" represents automatic forced dump, muttihead weigh will select the closet combination that is also greater than the target weight to force dump; ‘1’ represent manual intervention. multihead weigher will stop operation until manual intervention is detected. INFEED SETTING The ‘infeed request signal will be send to the elevator for more products deposit once insufficient product is detected. Signal Type: 0 photo electronic sensor 1 Load cell weigh sensor ‘START WGT: Once the product on the main vibrator is under this value, the request signal will be sent. STOP WGT: Once the product on the main vibrator is over this value, the request signal is stopped. Manual4.9 AFC Setting [AFC MODE] Q aired Cc) irrarsaaa. ONS) faxing 4-9-1 Paid Lone) TRACING 0 AFC stands for ‘automatic frequency control. AFC is designed to automatically tune the amplitude of linear vibrators to the desire level through systematic monitoring. In AFCT mode, the amplitude of linear vibrators are adjusted according to the preset target average number of hoppers selected in combination. AFC MODE LIMITS (AFCT) The AFC mode is used to select The tolerant deviation to the target hopper 0 (OFF), number, 1 (AFCT), Control action of AFC will take place until 2 (AFCI) the accumulated deviation has exceeded this range. AFCT AFCI In AFCI mode, the amplitude of individual linear vibrator is adjusted according to the preset target weight in an individual weigh hopper. TRACING (AFCT) SNGLWT% (AFCI), ‘The time interval for each cycle of AFCT operation. All data required will be collected during the interval for the operation. The interval is the number of combinatio cycles. s TGT HOPPER (AFCT) ‘The desired target number of hoppers to be selected in combination. The target number is to achieve through AFCT operation. GANTAN. REV 2009 The desired ratio of the weight in an individual hopper to the packaging weight. TRACING (ARCT) The time interval for each cycle of AFCI action. ‘The interval is counts of combinations. LIMITS (g) (AFCT) The tolerant weight difference to the desired weight in an individual weigh hopper MangalCHAPTERS CALIBRATION Calibration is designed for the validation of the initial zero points and the preset measurement magnitude (10009). Calibration is completed by the manufacturer, customer is advised to repeat this operation at a two months interval to maintain the working condition at the optimal level. During calibration, only the poise provided by the manufacturer should be used, Enter ‘calibration’ (5-1) interface by selecting ‘CALIB.’ from the main menu. Note: Please ensure that no residual material is left in the weigh hopper. If necessary, use the empty function in ‘zeroing’ (3-1-3). Please follow the procedure below: 1. Select the Load cell to be calibrated 2. Place the poise of 500g onto the weigh hopper, when the displayed weight is stable, press FULL 3. Dismount the poise, the displayed weight will become zero, when is displayed value is stable, press Zero. Repeat the same procedure again for all of the load cells. GANTAN. REV.L2009 2 ManualCHAPTER6 CONNECTION GUIDE Warning: When connect multihead weigher with bagmaker and Conveying system, all the input signals to the multihead weigher from the bagmaker and conveyer should be no more than 36V AC/DC, 100MA, otherwise, damage will be caused to the main board, In the multihead weigher, there are five connectors, the input/output signals come from two connectors marked as ‘JT2’ and 'JT3;, please refer to picture 5.1 for the location of the connectors JT1~ touch screen 5 pins connector 372 ~ bag maker 12 pins connector 373 - Elevator 2 pins connector 174 ~ General power suppler 3 pins connector JTS - Timing hopper 7 pins connector JT6 — Timing hopper 7 pins connector (au | GANTAN REVI 2009 2% Manual‘The input/output signals are from ‘JT2’ and ‘JT3’ and are marked as following: ~ Ready signal 1 T | out3A / out36 --}---- Discharge signal 1 2 \ outaa / outs -4-—--- Overweight signal intA / intB - Discharge request signal 1 ‘out7A / out78 --}----- Discharge signal 2 outBA / out8B - in2a in2B ~—- Discharge request signal 2 Master Mode: When multinead weigher servers as master Principle: 1. When there is a combination, multihead weigher sends the ‘ready 1 signal to the bagmaker 2. Bagmaker receives the ‘ready 1’ signal, then sends ‘discharge request signal 1’ to multiheads, also starts the delay time. 3. Multihead receives the signal, discharge the weight into bagmaker, our, usa, uae Ouse. IntA gee intB GANTAN REV: 2009 n ManualSlave Mode: When multihead weigher servers as slave, bagmaker as the master Principle: 1, Bagmaker sends ‘discharges request signal 1’ to multihead weigher 2. Multihead receives the signal, after the combination is ready, it will discharge the weight to the bagmaker, then sends ‘discharge 1’ to bagmaker, also starts the delay time. Out3A usb | Ita, intB | | One by two Mode: When multihead weigher connects with two bagmakers Note: Timing hopper mode needs to be set to ‘3" Principle: Bagmaker 1 sends ‘discharge request signal 1' to multihead weigher Bagmaker 2 sends ‘discharge request signal 2’ to multihead weigher Determining upon the order of the request signal, multiheads discharges and send ‘discharge 1’ and “discharges 2' respectively. Ousa ousp GANTAN. REV 2009 28 ManualDiagram: foutiA / outiB out2A / out2B Discharge L com Bagmaker out3A / out3B out4a / out4B intA / in1B Discharge request 1 No.l coM Conveyor foutSA / outsB out6A / out6B out7A / out7B out / outé8 in2a / in2B request 2 rAN REV. 2009 com Bagmaker No2Rejection mode Principle: When the rejection mode is switched on, the timing hopper will open at two directions, the qualified weight will be discharged into the bagmaker and the unqualified weight will be recycled through other direction. When use the rejection function, the timing hopper mode needs to be set on ‘2' And the connection with bagmaker, multiheads can either be master or slave. GANTAN REV 2009) 30 Manual6007 TASH NVINYD ie rows Pi e 2 MAIN BOARD. Dave BERT GOKA_CONS_LONE CONE _coNE CONF _coNa CoM cou cor cone com cone conn Ww 44 8 a ww LV Connect Board Wwe Ws iva WS We v7 Wwe we 1, 1 AID A/D A/D A/D a E c Xi x2 XS KE OS OBO? XE OS ONTO OXI ~OKIZ XID KM KTS) ND Connect Board ep S)UH 914999]9 — XIGNAddVAPPENDIX — Manufacturer Setting 10 Heads Setting Tawwei Weis @ | 50 | 100 | 200 [ 300 | 400 | 300 | 800 | 1000 | 1500 | 2000 | 1 Operation Setting Upper Limit 05 1 1 Ls 1s | 15 2 ase Het Under Limit 0 0 o 0 0 0 0 0 o | 0 ‘Auto Tare TM io [io {| 10 | io | 10 [1 | 10 10 10 10 Weigh Mode o 0 0 0 0 0 o o | 0 0 Preset Speed) 6 | 3 | oo | 37 | ss | 52 | 48 45 2 40 Optimal No, so_| 50 | 50 | 50 | so | so | so 30 30 | 30 Stable TM m | 3 [7% | 0 | # | ss | 2 | os |» | 98 Vibrator Setting LY a2 43 45 48 so | 54 58 eo | 58 62 MY a [as [50 fo | ss | 9 | a 8 7 Feed TM 20 | 21 | 23 | 2 | 27 | 29 | 32 3s | 3 Motor Setting LH Motor Mode 0 0 0 o | 0 o | 0 o | 0 0 WAH Motor Mode_[ 0 0 0 0 0 0 0 o | 0 o ‘T.H Motor Mode 0 0 0 0 0 0 0 o | 0 0 MV Mode 0 0 0 0 0 0 0 0 0 0 TH Mode 0 0 0 0 0 0 0 0 0 0 LH Open TM 0 0 0 1 i 2 3 3 3 3 WH Open TM, 0 0 0 rf 2 3 3 3 3 TH Open Tem 0 0 0 1 1 2 3 3 3 3 Delay Setting LVbew | 18 | 19 | 20 | 22 | 24 | 25 | 27 28 31 | 33 LH Delay. 18 19 20 22 | 24 | 25 27 28 31 34 Wi Delay 1 1 1 1 1 i i 2 2 2 Overmseim™ | to | 10 { 10 | 10 | 10 | 10 | 10 10 10 10 TH Dey so [30 | 50 | 30 | 50 | so | 50 50 | 50 | 50 Infeeé Delay [ 2000 | 2000 | 2000 | 2000 [2000 [ 2000 | 2000 | 2000 | 2000 | 2000 | Discharge Delay 20 20 20 20 20 | 20 20 20 20 20 DischasiT™ | 10 [| 10 [ to [| 10 | 10 [| 10 | 10 10 10 10 | ‘Combination Setting Mawre 10 Tt [i [Tu f>utuluy « ul mn Mul Comb i 1 1 1 1 1 1 1 2 2 STG Dump 20 | 20 | 20 [20 | 20 | 20 | 20 20 20 | 20 [UW Hopper 1 t etre 1 1 1 1 1 GANTAN. REV.1 2009 2 Manual‘Max Open Hopper_[ 10 nC) 10. to 1o | 10 10 to [10 | Force Comb 300 J 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 1 ar) 0 ° 0 0 0 0 0 o | No Comb | | L Filter Setting Method 0 0 0 0 o | ojo 0 o [| o Low Pass 255 | 255 | 255 [| 255 | 255 | 255 | 255 | 255 255 | 255 Load cell | Filter 1 3 3 3 5 3 6 6 6 6 Filter2 3 3 3 3 3 3 3 3 3 Filter 3 0 o | 0 0 0 0 0 0 @ AFC Setting ARCT ieee 1 1 1 [4 1 1 1 1 Tracingiarcr) | 10 | 10 | 10 | 10 | 10 | 10 10 10 10 TOT Hopper 35 | 38 [4 [42 [45 [4s 5.5 32 | 35 | uimisarcr) | 03 | 03 | 03 | 03 | 03 | 03 | 03 | 03 03 | 03 AFC! 2[;2f2f2/f2f2 [2 2 2 2 SNGLWr%aFch | 28 | 27 | 25 | 24 | 23 | 22 | 19 18 19 18 Limits (AFC) 3 3 [4 [a4 5 3 6 6 6 6 veacing | to | 10 | 10 | to | 10 | 10 | 10 10 10 10 Discharge request signal Setting Signal Type 3 3 3 atlas 3 3 3 3 [3 Infeed Setting Signal Type Note: © Photo electronic sensor __1 Load cell weigh sensor Start weight 1 1] is | 2 2 | 2 3 3 3 3 {___Stop Weight a [a4 5 3 8 8 10 10 to | GANTAN REVAL2009 3 Manval14 Heads Setting Target Weigitic) | 50 [| 100 | 200 | 300 | 400 | 300 | 800 | 1000 | 1500 | 2000 Operation Setting Upper Limit os [1 i is [1s [15 2 Under Limit 0 0 0 0 0 0 0 o | oO o ‘Auto Tare TM iw | w [1 [ | | w | 1 0 10 10 Weigh Mode 0 0 0 0 0 0 0 0 0 o Preset Speed 130_| 120 | 115 | 10s | 100 | 90 | 80 3 oo 55 {optimaro, | so] so | so | so} so | so | so] 80) 50 | 50 SubleT™M. | 75 | 78 | 80 | a2 | 8 | 88 | 94 ny 4 9 Vibrator Setting LY, 3 [4s [as 30 | s4 | se | 62 se | 82 2 MV as | 50 | 3 | ss | 39 | o | 67 | 67 7 Feed TM au | 3 | 2s | 27 [ 2» | 2 [35 22 |S 35 Motor Setting [LH Motor Mode 0 0 0 o | 0 0 | 0 0 0 0 \W.H Motor Mode 0 0 0 0 0 o | 0 0 0 0 TH Motor Mode | _0 o [9 0 0 0 0 0 0 0 Mv Mode o [0 0 0 0 0 0 0 0 0 __TH Mode 0 0 0 a) oO 0 0 0 0 |___UHOpentm | 0 0 0 1 1 2 3 3 3 3 WH Open TM o | 0 0 i 1 2 3 3 3 3 TH Open Tm 0 0 0 rf 2 soe (EBS 3 3 Delay Setting LY Delay iw [9 | 2% | » | [2 | 27 | 28 31 33 LHDelay is | 19 [| 2% | » | m | 2s | 27 28 31 3a (Wa Detey 1 1 1 i i i 2 | 2 2 2 [Foverssitw [10 [10 | 10 | 10 | 1} 10 | 10 10 10 | 10 [—THDelay 70_| 7 | 7 | 7 | 75 | 75 | 75 75 3 5 Infeed Delay | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 | 2000 Discharge Delay | 20 | 20 | 20 | 20 | 20 | 20 | 2 20 20 20 Discha. Sgl TM w | w | 0 | wo | wf wo | wo 10 10 10 Combination Setting Min WT? uta tutututata u u u Multi Comb 1 t 1 1 1 1 1 2 2 2 STG Damp 20 | 2 | 20 | 2 | 2 | 20 [20 20 20 UW Hopper 5 5 s | 8 5 3 1 1 1 ‘Max Open Hopper [14 4 u | 4 is iW 14 14 4 Force Comb 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 300, 300, GANTAN REV. 2009 u Manualoui ait] ene al oo o |] 0 ° ° ° Filter Setting Method 0 0 0 0 0 0 0 o | o 0 LowPass | 255 | 255 | 255 | 255 | 255 | 255 | 255 | 255 | 255 | 255 Load eel | Filter 1 3 3 3 3 3 3 6 6 6 Filter 2 3 3 3 3 3 3 3 3 Filter 3 0 0 0 0 0 0 o | 0 0 AFC Setting APCT iti L 1 1 L 1 1 14 Tracingiarcty | 10 | 1 | yo | 10 | 10 | 10 | 10 10 10 10 TGT Hopper a5 | 38 [| 4 [42 | as | as | sa 7 | 52 7 imisarcr) | 03 | 03 | 03 | 03 | oa | o4 | os os | os | os AFCL 2 2 2 2 2 2 2 2 2 2 snorwrearcn| 28 | 27 | 25 | 2 | a3 | 2» | 18 19 18 Limits (AECD. 3 3 4 4 5 5 6 6 6 6 Tracing 10 10 10 to | 10 10 10 to | 10 10 Discharge request signal Setting Signal Type Bee [eres Fae eee [Eee sce eee eee ce 3 3 3 Infeed Setting Signal Type Note: 0 Photo electronic sensor __1 Load cell weigh sensor | sarweistt | a | 1 | us | 2 | 2 | 2 | 3 3 3 [3 Stop Weight | 5 5 6 6 [3 7 8 10 10 10 GANTAN REV.1 2009) 35 Marval