CURRICULUM OF COMPETENCY UNIT (CoCU) ‘Sub Sector INDUSTRIAL AUTOMATION & MECHATRONIC ob Area INDUSTRIAL AUTOMATION ENGINEERING NOSS Title INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE ‘Competency Unit Tile INDUSTRIAL AUTOMATION INSTALLATION SUPPORT SERVICE Learning Outcome ‘The person whois competent inthis CU shall be able to perform industrial automation installation process using allocated resources that are most economical according to the specified methodology and techniques a5 Instructed in order to achieve the function objective in the safest atmosphere and cost optimization according to set schedule. Customer acceptance to the industrial automation installation that is perfec, functional and on time according to the agreed specication and organization requirements is the best ‘outcome, Upon completion af this competency unt, trainees wile able to, Examine Indust Automation System installation Instruction + Propave industrial Aulomation System instalation Requrements ‘Perform industtal Automation System installation implemertaton {+ Perfor Industral Automation System tral run ‘+ Perform industtal Automation System tral run record submission ‘Competency Unit iD MC-2004 tev | 2 | Training Duration | soHeurs | credit Hours ° Work Activities | Related Knowledge Related Skil ‘Atttude/Safety/ | Training | Delivery | Assessment anaes Hours | Mode Criteria ve ]* Source of 4.€xamine Official instruction oct instruction, Indust! souree, instticion ‘Automation |i. ‘Offeal Instruction 138Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria Systm ‘authority ‘authori installation | ii instruction vality instrction Instruction Fequlomont valty, ane iv, Insrution content inetrction confirmation content, Industral Automation contrmed, ‘System insalaton + Indust intuton requirement ‘Automation 1 Cheak soures of vaakar | system instuetion Practical | jnetalation ii. Check netuction instruction author acceptance i, Cheek inetucton Signod validity + Indust Iv, Check instruction ‘Automation content ‘system v Accept Industral instalation Automation Syston instruction installaton recone instruction produced vi Record Indust ‘Aitomation System installaton instuction Atttude "Detain ebocking source of instruction i. Detallin checking instruction authorty ls, Detail in checking 139Work Activities Related Skis ‘Atitude/Safety! Environmental Training Hours Delivery Mode: ‘Assessment ‘Criteria instruction vay lv. Detain checking Instucton content ]v. Confidence in accepting Industral ‘Automation Systom instalation inetuction |v. Accurate in recording IndustalAtomaton System installation instruction Safety: Ensure dala safety Ensure safe work metodoiogy. Ensure electrical safety anal electicaly powered equipment iv. Enforce safety & heal ules and regulations Ensure safe working condition Promote good safety & health practoe at workplace Enronmont |. Ensure energy saver atfice equipments 140Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria 7 Reduce energy wastage. i, Practice papertess office ve) car 2, Propare |. Industal Automation ect ‘Automation Industrial Systom instalation ‘system ‘Automaton | objective installation System li, fndustial Automation objective installation Systom instalation achieved, Requroments | spectation acquiring «Indust process ‘Automation i. cust Automation ‘System System installation instalation Standard oporation specication provesure Produces, bv. preserbod instalation and plan requirement Indust |v. Ofteal Industral Automation ‘Automation System ‘System installation checklist installation J. Industal Automation Standara System instalation look, ‘operation ‘equipments and procedure machine resource, roduced i. Industial Automation + Preserves System installation record installation systome resource. plan Wi. Corrective Action Intorpretes Requistion Procedure sindusteal 1Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria ‘utomaton Record Systems resource. ‘System Instatition observe mnauaial Packer) checklist ‘Automation System displayed, installation Trust objective, ‘Automation i. Obiain ncustial System ‘Automation System instalation installation foals specication equipments Obtain Industral and ‘Automation System ‘machineries, installation Ireistal Standard operation ‘Automation procedure System Iu Examine preserbed instalation installation plan record ‘Obtain Incustria systems, ‘itomation System Corrective instalation cheexst ‘tion i. Obsain Incustial Roquistion ‘Automation Systom Procecur, installaton tools, ana equipments and Corrective machineries Installation vvi.Obiain Industrial Record ‘utomation System ‘ystems instalation record displayed, systems. il, Ob:ain Corectve ‘Action Requiston 142Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria Procedure ix Obtain Corrective Installsion Record Systems, Ati Focus in observing Industial Automation System installation Resourceful in ‘blainng Industrial ‘Automation System installation specification Resourcaful in ‘oblainng Industrial ‘Automation Systom installation ‘Standard ‘operation procedt Iv. Thorough in examining proscribed installation plan Resourceful in blaring Industial ‘Automation Systom instalation cheeklst viResoureeful in abtaning Industial ‘Automation System installation tools, euioments andWork Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria Tmachineres vi-Resouresful in abtaning Industral ‘Automation System installation record systems. vs. Resoureaful in ablaning Corrective ‘Action Requisition Procedure be Resourceful in blaring Corrective Installation Recors systems, Safety: Ensure dala safety. Ensure safe work matiodoiogy. Ensure electical safety anal elecricaly powered equipment. iu. Enforce safety & healn ules and regulations Ensure safe working condition Promote good safety & health practen at workplace 14Work Activities. Related Skills: Attitude/Safety/ ‘Training Delivery Cees Environmental Gt * 1 Ensure anergy saver ofie equpmart A. Reduce nergy wstge. a. race papers ote. TTR ATOR aa Sytem retaaion ‘itomaton spectcatonnspecton Syaom ite ition Lnilson Program specteaion, specteabon equremect irsanaion 1 Goria Conecive on param tntalon Systeme Speciation, ‘pecteaion wa % re iv. Installation standard ‘corrective Indust operating rocesre iestnaton ‘utomason | ato Syome System Implementation technique ‘specification irae ‘application interpreted. implementatio | i Certified Mechanical part + Installaton " installation program standard i Part Aasombing Sreratng tectigie provadire it Ban Casing ecnlque ‘mpl ‘Part Labreatng ochigue = istateton * Part Jing tea plement x Par Aigning technique 2s Part Leveling technique i Part Gap setting contechnigue (sec. 145Work Activities | Related Know! Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria Technique Mechanical v-Pan Lint seting part technique Installation sv. Cotfied Electical part program, Installation program par 0. Part Power Supply Rasembling, Termination requifement part kv, Par Wiring methoa Groasing pi Pat Inulating method part ix Par Calration methos Lubricating ‘a Par Terminal Connection part Joining, method part Aligning, Par Communication part omection method Leveling, i. Certified Preumatic / part Gap hyaraulc part insalation feting, par Program Limit sting pl Pata supply connection executed ‘bing requirement + Etectcal iv. Part Connect power pack part supply requirement Installation xv-Part Gjinder stoke program, adjustment requirement part Power pe. Part Limit swsieh SuopWy ligament requirement TTermnaton, Industial Automation pan Wiring, System installation pat implementation record Insulating documentation part 7 Baris nduatiad Grounding, Automation System art instalation 146Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria ‘spectieaton Carat, *lestallaton| pant Terminal Program Connection, specication ‘and part +Conectve ‘Communica! Iestallaton on Systems Connection specification executed, j. Follow installation + Preumatic! standard operating rydraute procedure part ji. Appy instalation Installation implementation Program, techniques. partar lv. Camy out Supply mechanical part connection installation program tubing, par Cary out lectcal, Conneet par Installation power pack Program supply. part A. Carty out pneumatic Cynder ‘hydraulic part stoke instalation adjustment, Program ‘and part fi. Record Indust Lint switch Automation System alignment installaton executed implementation + Indust Hila Automation {Thorough in examining System Industial Automaton installation utWork Activities Rolated Knowledge Related Skins ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria Syston metalation Tmplomentat specifeation ‘onrecord Faitrtn fotowing installation standare operating procedure. Creative in appiying implementation technique. Odjectve focused in carrying out mechanical part installation program Opjecve focused in carrying out elecical par instalation program Odjectve focused in carrying out pneumatic and o* hydrauti part, installation Program ‘Acourate in rocoring Incustial Automaton Systom installation implementation Safety Enoure data safety. Ensure safe work methodology. Eneure electrical produces 148Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria safely on all electrically powered ‘equipment w, Enforce safely & health rules ana regulations v. Ensure safe working eonditon, vi. Promote good safety ‘health practice at workplace. Enronment |. Ensure energy saver afee equipments i. Reduce energy wastage. i, Practice paperioss office Tincuatral Automation Systom tal run offal > industria instuetion Automation ‘system tal ‘4 Pertrm | Indust Automation Ss recor Systom tal rn Industral uierent is instruction, ‘Automation |, Indust Automation Indust System tal Automation Systom Wal run procedure m nn iv, Incustial Automation ‘system tal System tal run tools, run equpment and ‘equcement Iedustal machineries requirement 149Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria . Mechanical performance ‘utomaton tial run specication ‘System tal ¥ Algnment requrement wun li. Vibration lovel procedure, requirement ‘and i, Run out requirement Iredusteat Tk. Back lash requirement Automation % Meenaical part mation ‘System tal requirement tun too, x, Elatrial functionality tal equipment test procedure ana Ix. Motor movement requisite ‘machineries i Motor direction requisite spayed iv, Sensor functionality | Mechanical requite performance lv. Controle functionality fralrun requiste execute, s, Preumatic and hydraulic ‘torment, functonalty test requste breton li. Instrument funetonaliy level, an test requisite out back Wi Industral Automation fash ana Syetem tial run requisite mechanical ix. Sequontal specication part Moton fox Functionalty assessment ontirmed, fet + Electrical x, Offeal Oyle time funeionalty i Safety system tral test, functonaiy, execute, i, Durabity test methos motor iv, Corrective Action Request movement, Grider form, 150Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria w, Coealve Rion job malor sheet request insiructon rection, c4. Corrective Action Request sensor order process functionaty i. Corrective Aeton request and feedback assessment Controller i. Corrective Acton Request functionaty Report documentation contrmed, x. Industrial Automation + Proumatic System tal run aut ‘ana hyerautic complation method functionaty test instrument . Obiain ngustial functional ‘Automation System test and twal run intructon, Irs Obtain Industral Automation ‘Automation Syston thal run requirement fi Obtain Industral ‘Automation Syston tal run pracedu obtain Inaustal ‘Automation System tral run took, ‘equipment and machineries ‘Conduct mechanical performance tal ‘iCondet electrical functionality Wal est ‘system tal execute, sequent functionalty vwotked, eye tie, Safety system functionalty contrmed, ‘ana durability executed 151Work Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment Say Hours | Mode | Criteria > Corrective vil Conduct pneumatic tion and hydraulic Request functionality test Order ve. Conde instrament executes, ‘unctonaty test Corrective Conduct Industrial tion ‘Rutomation System Request job tial run sheet x Perform Corrective recorded, ‘Reton Request Corrective Order. tion i. Compile Industrial Request ‘utomation Syston order tal run result execute, Corrective cr tion 1." Resourceful in Request blaring Industial feecback ‘Automation Syston reported, tat rum ntrcton Corrective i, Resourceful in ‘tion ‘obtaining Industrial Request ‘Automation System Report tal run requirement answered Wi, Resourceful in + Industral ‘blainng Industrial Automation ‘Automation System ‘System tal Wat rn procedure fun osu Iu. Resourceful in Istea ‘blaining Industria! ‘Automation SystomWork Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment a Hours | Mode | Criteria Tal run foe equipment and machinores \. Osjectve focused in conduetng mechanical performance tal run WL Objective focused in conducting electrical functonalty vial est i. Objectve focused in conducting pneumatic and hydrauic functonaly test i, Odjectve focused in conducting instrument functonalty test x. Objective focused in conducting Industrial ‘Automation Systom tial run 1. Objective focused in performing Corrective ‘Action Request Order, Safety Ensure data safety, Ensure safe work rmetnodology. Wi, Ensure electrical safely on all electrically poweredWork Activities Related Skis ‘Attude/Safety/ | Training | Delivery | Assessment Say Hours | Mode | Criteria ‘auipment wv. Enforce safety & heath rules and regulations vy. Ensure safe working condition vi. Promote good safety health pracce at workplace, Environment: wv. Ensure energy saver oes equipments vy. Reduce energy wastage. MW. Practice paperless office. I Tnduetal Automaton ‘iecastal Sytem tral run ecard ‘Automation requement ‘system tal 5.Perform |, Industrial Automaton run cord Indust System inal run ecard produced ‘Automation | form trust System tial fj, Industial Automation Automation run record System inal run restt ‘system tal submission |. Inqusial Automation run cord System Wal un remarks form, vomation Ids Iv Industrial Auto pest System Wal run ocd 1s4Work Activities | Related Know! Related Skits ‘Alude/Safeiy | Training | Delivery | Assessment Envisoumenai | Hours’ | Mode” | — Crtena aati ‘Syste Wa Prepare Industrial aaa indus Astron yon Automaton 1. Generate dst nara futon Syston berprates aS rst *atomaton Autaion tom System ta produces ; sind ast ‘Automation Timely in preparing Industial Atomaton ‘System tal ran cord luAccurate in generating Industal Atomaton System tral ran record lu. "Confidence in Ssubmiting Indust ‘Automation System Wal run record Safety: Ensure data safety i, Enaute safe wore methodology. ii, Ensure electrical safety on all loctically powered ‘System tal fn ord registered 155Work Activities Related Skis ‘Atitude/Safety! Environmental Training Hours Delivery Mode: ‘Assessment ‘Criteria ‘equipment w. Enforce safety & heath rules ana regulations v. Ensure safe working condivon Promote good safety health practes at workplace. Envronmont Ensure energy saver office equipments Reduce energy wastage. Practice paperless office Employability Skills Core Abilities Social Stile 1, Communication ale 21.01 deity ane ater ifxmaton 2 Concoptun sits 8102 Boomer invomaton, procedures or processes & isperscoa 91.3. Uz boi appt 4 Leaming al S114 Analyse rvomaten 5 eager 01.05 Utize the internet to locate and gather information & Mumtasking and prioritizing 81.08 Uz word pocessorto press nfornaton 2 Seba S201 _Inorpret ad folow manuals, nstucdone ang SOP's . 156‘OZ 02 Follow Telephone! TelecorimUTICTOn prOceTUTES 02.03 Communicate clay 02.04 Prepare bie reports and checklists using standard forms 02.05 Readinterret flowcharts and pictorial information 02:08 Wrte memos and eters 02.07 _Ultlize Local Area Network (LAN}Iniranet to exchange information 02.08 Prepare pictorial and graphic Information 03.01 Apply cultural requirements fo the workpa 03,02 Demonstrate integrity and apply ehical practices 0.03 Accept responsibilty for own work and work area 03.04 Seek and act constructively upon feecback about performance 03.05 Demonstrate safety ell, (03.08 Respond appropriately to people and stations 03.07 Resolve interpersonal contits 08.08 Develop and maintain a cooperation within workgroup 04.01 Organize own work activites (04.02 Set and evse awn abjecves and goals (04.03 Organize and maintain own workplace 04.04 Anply problem solving tategies 04.05 Demonstrate iniaive ard lexbilty (06:01 Understand eystems 06.02 Comply with and folow chain of command 06.03 Identity and highlight problems 06.04 Adapt competencies to new siuationssystems 06.05 Analyse technical systems 06.08 Monitor and correct performance of systems Toots, Equipment and Materials (TEM) tems: Ratio (TEM: Trainee) LCD Projector o ether type of projector with white sereon. | 125 1st2 Computer Set with words processing & Graphic sofware, [77 3. Statonery As required REFERENCES Denise Robitalle, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1 1982828-03-6 Mike Jones, 2012, First Steps in Documentation forthe Small Business - Book 4 Business Operations, SBN: 0781476270340 Jetrey Rooert Stawar, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281 iichaol Notley & Graig Snow, Prentice Hall 18, Ed, 2001, Guide to Repest Wriing ISBN 978-0130417718 John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701