WE-0516-PS-004-B PLL-9999 7-97 THE D-M-E PARTING LINE INTERLOCKS ARE DESIGNED FOR USE WHERE THE TWO HALVES OF THE MOLO MUST BE CLOSELY ALIGNED WITH EACH OTHER. THEY ARE oe BaeSSahe os UNE gt fe gen Ne PARTING LINE INTERLOCKS | Tie wachining oF THe POCKETS FOR THE PART ING (MACHINED FROM THE MOLD PARTING LINE) LINE_INTERLOCKS IS EXTREMELY IMPORTANT SINCE FT ESTABLISHES THE ACCURACY OF THE ALIGNMENT, MACHINING AND INSTALLATION INSTRUCTIONS | As WELL AS THE FIT BETWEEN THE INTERLOCK Pleose careful ly read instructions on both sides | COMPONENTS. REFER TO THE NOTES BELOM, AS WELL fore | ing Porting Line Inter focks. AS THE CHARTEO INFORMATION ON OTHER $iDE OF THIS before insto! ting Porting Line Intertocks SHEET FOR ADDITIONAL INSTALLATION INSTRUCTIONS. wy Ww MACHINING AND INSTALLATION INSTRUCTIONS: 1. Four sets of DWE Parting Line interlocks must be used in each mold application. When in operation, ‘he engaged interlocks contact the edges of the machined pockets to mojntoin the porting line alignment. The socket head cop screws are only used to retain the interlocks to the mold bose. It vs extremely important that the pockets he very closely machined and very accurately aligned The center of each pocket for the Porting Line Mounted Interlock must be loceted on the centerline of the mold base on each side ond each end of the mold. This centerline location ig critical to ovoid misalignment problems which could result fron uneven thermo! exponsion of ihe individual moid plates. Agoin. it is very important to machine the pockets for 0 each set of interlocks with extreme accuracy in both alignment and fit 3. Indivigval ly, ond uniquely mark each of the consonents of the meting Parting Line, Inter ocks, as weil as their positions in the mold, This will insure that the interlocks will remain os sets once they hove been instol led, 4, The Porting Line Interlock Right ond Left Hond Gibs mist be mounted to the plate which is exposed to the highest operoting terperalure. Normally, ‘nis will be on the Stoticnary! or "A" holt of the rote. This procedure is critical to insure that the center mele interlock does not grow lorger than the Right! ond Lett Hond Gib Interlock area if uneven mold temperatures ore present. 5. To meintoin accurate olignneni between the parting Vines, it is recomended thot first the pockets for the Center Hole Porting Lina Inter lock be finish machined, Then the Tosetions for the tops, tor the socket. heed fap screws. con be Iransferred.fvam the component or dimenstonol ly located in the pocket areas on the mold These mounting holes Tor retaining the Center Hole inte acs shold than be dried ond topped’ os required Then install the Center Mole Inter locks using the includes socket heod cp screws. The finished pockets con now be machined for the Right ond Left Hond Gib interlocks using the dimensional information in the choct while mointoloing 0 very close center oligment with the Center oto interlocks, ith the mold ossubled, enge Blocks con be" used to establish o finish size for cach indivicuol gib ond. each gid con be ground individually to maintain o recomended minimen of 0002 clearance per side between each ib and the Center ilale Interlock The’ gibs uel be ground ony 'on the outside (Codius ade) sur ace, Do nol efter. the Cener Hote Tater locks, IU'nay sometimes be necessary to use clearances greater than 0002; mold moker to odjust to suit opptication 6. After the pockets far the Right & Left Hond Gib interlocks hove been occurotely machined, ol igned, ond the gibs. ground to establish the proper fit, the locations of the tops for the sosket head cop sevens, an tow be [ronsfacred ran the cenponents Gr dimensionally legates in the pocket oreos on the Mold These mount ng holes for (etovaing the Gib Inter locks should Then be Grit led and topped, as, required ne ght ond Lei Hind Gis with ing included socket head cap serous: och set af inte locks ¢ ‘ond af ignnent hove been accurctely achieved. 980-inibs for 3/8-16 Socket Head Cop Screws (or 4,420-inibs for 172-13 Socket Head Cop Screws (or 8. After instol lotion of all four sets of interlocks, open and close the mold while the mold is fon the bench to check ond insure proper alignment hos been achieved. 9. Always maintain lubricetion on the interlocks to extend the life of each component. Lubrication wit! enhance the function of the surface treoiments to reduce ony weor, 03 well a5 minimize any possibility of gal licg. 40. Refer to the other side of this sheet for basic dimensiono! information to use in mount in the Porting Line interlocks ona mold. Moldnaker may adjust fit to suit specific application. insto! lotion of other mold components, wotertines, tops for eyebolts, etc, must not. interfere with the machined pockets or drilled and topped holes for mounting of the Parting Line Interlocks Then instal | should be checked to ossure thot the desired fit 7. Torque the Socket Head Cop Screws to 76-inibs tor #10-32 Socket Head Cop Screws & Teorances 198-inibs for 1/4-20 Socket Head Cop Screws for‘D-M- uL.2999, 7597 | BASIC DIMENSIONS FOR NACHINING POCKETS FOR DNCE ME-OSTE-PS-004-8 1 DART ING LINE INTERLOCKS ON CENTERLINES OF MOLD 29111. STEPHENSON HIGHIAY ARE INDICATED BELOW” IN ORAWINGS AND CHART IMCHIOIN @8071 U.S.A 8 . Ted i S.A. . 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AREA FOR FOR PARTING LINE INTERLOCKS INTERLOCKS PRCHET FoR Stes. — PLL-1001 PLEASE REFER TO THE CATALOG PAGE FOR ALL PLL-1002 20_NOT ALTER SPECIFIC DIMENSIONAL “INFORMATION ON’ THE PLL-1003 CENTER MALE PARTING LINE INTERLOCKS, PLL-1004 INTERLOCKS PRE AIG oF FeoeTs foe pi Le TELS 1s EENELY be OEP AS Kea "Tip Sic estes WE scam OF he MOMENT, ISTE AS “ Atel AO cara ee IME FIT GETNEEN THE INTERLOO OORGHENTS, Ri DESIRED AL 1GANENT 8, FORE viilog SO GH IN OUR ALL PRONOE SRO. 08 1 on so 0. fee enone Se usc (HOU SUE) SE OF HE Fit OYE wo (2) F005 SiS for TT TO ACA RATION Goh ek Sle Lowe Ce me Gas AE iMG. 1115 AS Fosse To COREL VAS AGH ROWVIMAL ERICK {OECENT 8 Gna A nn OF Lona FoR Sie CEN BETCEN Me CMTER AE INTERLOD 8 AG G18 To eSTALIS& FSi FOIE SUE FR TE CES 6. SDE PICMG At OVE OOITICAL CLARE NOD EER 10 ADST Hird wir secre eeu (2) 0 FLESE EEG TO THEWAGINNE RG HSTALATION MTRUCTIONS AS mOWCAED (2) «. 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GENE MALE INTER OCM POCKET NOBER om. | oim | ol, | opt | rocker [irmt’cia | ot, "THD" | seta | techie a : ‘SET PuL=t00% | cette [4996] 1.000] a5 | a7 | 9000 [oom ane Fi-s2 [30 | 1.00 (GON aeqs [PeL=Zoor | Rigeat [5000 [1-000 [— 500. | 505 [7.4900 >| 008 10 06 PER woLd) | PLL-SOOT | LEFT 5000 | 1,000, 500. 05 [1.49007] 00510005] 250 0-32 80 ad OMe Set [PLL—T002 | CENTER | 9986] T.500 | 1.36 | 625 | 1.0000 |OW) AIR] sis | 675] .25 | 174-20] 62 | 1.90 (3a 5 put=zo09 | ma [79001 so0 | 7607s fame fa B.A | eta taco eT ar ABP) [eutssooo|- et [~Ts00[ 1800 | —7s0-| ee [9a of - ‘OE ST _[PLL=1005 | CENTER [7.2908 | 7.000] 1-72 | 750] 1,5000_[WIrATR] GETS] SS |S] aS OO] 98 SS ct -aoos|eickt [1.0000] 2,000°T 1-000" 1.005 [3.4900 +]. 1-0 ReGUIRED 4 i = eR woo) [PLL=3003 1 LeFT | 1.0000 | 2-000 | 1.000 | 1.0051 3.4900 + 456 | 1125 | 58 | see16| 88 | 1.28 | (Sees THAT. 9996 | 7.900 | 7.10 [87] Z.0000 TE [0 PLL=Z004 | Rick [1.2500 | 7-300 | 1.250 | 7. 255.| #4900" 5 | ReGutReD ae Pex oid) [BuL—B004 | LEFT [1.2500 2. 500-[ 1.250] 1.255] 4.4000 « 962 | 1375 | 80 | 1215) 1.00 | 1.50 Fe WE RIQN AO LEFT HO Sle INERLGOHS, THE POET SHlE SPUDIE ED IN THE GHRT WILL PROVIDE REFER TO NOTE BS REGARDING THE SIZE OF THE POET (008 10.005 ‘TOK FOR GRINDING EACH INDIVI 2 LIB OLY OH The GUTSIOE (RADIUS SiGe) SURFACE FoR AL FITTUNG,