bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH MO DAU wiles Dat nude Vigt Nam cé Igi thé 14 c6 ba bién dai, nhigu s6ng ngdi va ao hd nén vide nudi tréng va khai thac thiy hai sin 6 nhiéu trién vong phat trién, Xudi vé mién Tay voi hg théng song ngoi day dae da tao diéu kign thudn loi cho vige mudi ea tra va ed basa phit trién, Hinh thanh nén ving nguyén ligu cho ede nh may ché bién thiiy san. ‘Theo théng ké thi dién tich nudi ca tra, ca basa ngay cing due mo rong. Néu 6 6 3.642ha nudi ca tra, ba sa thi nim 2008, con s6 nay da ting vot lén 5.791ha, chiém 5% téng di thang dau nam 2007, toan vang DBSCL mi tich nudi nude ngot to’n ving Nam 2009, dign tich tha nudi loai cd nay c6 xu hudng ching lai, nhung van 6 mite 6.756ha. Theo dé sin ung e4 efing ving theo ding ké trong 8 nam qua, sin luong c4 tra a ting kha manh. Nam 2001, san hrong cé tra toan ving dat 106.427 tan, chiém 45% trong co ciu sin Iugng nudi cd nude ngot nhung dén nim 2008, da tang lén 1 trigu tin, chiém 72% va nim 2010 san luong dat khoang 1.2 trigu tin, Tuy nhién vi viée phat trién nhanh chéng cia céc ving nguyén ligu ciing ddi hoi ngay cang nhiéu cdc nha may ché bién thay san dé tan dung nguén nguyén ligu nay. Nhim can bing cung — cau tranh tinh trang rét gid cd nguyén ligu gy thua 15 cho néng dan nudi cd. Bén canh dé ngoai cde thj trudng tiém nang nh My, EU, Nhat Ban, Nga, cdn c6 thé mé rong thém cée thi truimg Khe. Voi nguén nguyén ligu khé phong pha va da dang, vige tgo ra cae san pham dat tigu chuan chat hrgng dé dap img nhu cau cita con ngudi tuéng chimg nhu kha dé dang. Tuy nhién, dé lai la van dé dat ra 1a Lam sao c6 thé tn tr duge ngudn nguyén ligu trong che thai gian da va quy trinh ché bién am sao cho phi: hyp? Dé chinh la ly do tai sao chiing ta can phai xy dyng cac nha may ché bién thy san. Nha may ché bién thay sin ra ddi khéng chi dimg Iai 6 vige tin dung ngt nguyén ligu ma con phai dap img durgc nhing yéu cau cap thiét hign nay. Dé 1a thyc phim khéng nhing chi dé an ma con phai ngon, dam bao vin dé dinh dudng , chat lugng "THC HIBN: NHOM 10 DHTPS PagetbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH va vin dé an ton vé sinh thyc phim. D6i véi thyc phim tir nguyén ligu thity san, né cung cp cho con ngudi trén 20% téng 86 protein thye phim, dic biét nhigu nude c6 thé 1én cho 161 50%. Do dé thi trudng tigu thu cdc sin phdm tir thiy san rat én tao diéu nganh ché bién thiy san phat trién. Cling véi sw phat trién ctia nha may ché bién thity sin c6 thé tao vige lim cho hang gin lao ddng tir d6 gitip ning cao di séng nhdn din, thic day phat trién nén kinh té dat muée, nang cao chat Igng san phim dura thye phim Viét Nam thim nh§p nhimg thi ‘rung 16n hon. Ngoai ra, ta cdn c6 thé tin dung ngudn phé pham tir nha may ché bién thay san dé Tam nguyén ligu cho cic nha may sin xudt thire an gia site, thire an cho ed hoge ede nha may Ot ed. ‘Tir thue té trén, cing vai su huéng din cia thay TS Nguyén Kinh, ching em di chon dé tai “Thiér ké nha may ché bién thity sdn- Cé tra, ed basa fillet dong lanh nding sudt 15000 tén/nim ”. Do kinh nghiém thuc té con nhiéu han ché do dé dé tai nay khong trinh khoi nhimg sai s6t. Do 46 ching em xin cam on va dén nhan gdp ¥ cia thay cé cng ede ban cho Nhom thye hign Nhém 10 DHTP3 "THC HIBN: NHOM 10 DHTPS Page?bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH PHAN 1 LAP LUAN KINH TE Ki THUAT ‘Nganh thiy san dang la mét trong nhitng nganh mii nhon trong nén kinh té quéc dan, trong dé nghé nudi cé tra-cd basa dang phit trién manh. Do higu qua kinh té cao mi sé Iugng nguén nguyén ligu ca tra-cd basa ngay cdng ting kéo theo hing loat nha my thay sin ra doi dem Igi higu qua kinh té cao cho cfc tinh BBSCL. Tuy nhién eiing c&n quy hogch lai cac nha may cing nhu nguén nguyén ligu nhim dinh hung phat trién bén ving cho tuong lai. Do dé vige chon dia diém hay khu vye xay dung nha ciing rat quan trong anh huéng lén dén sy phat trién ctia nha may sau nay cing nhu tac dong dén cac lam co sé cho viée chon dia digm nha may lin cn, Sau day 18 mot xy dung nha may thity sin sau nay. 1. Biéu kién ne nhién Vi tri dia by ‘Thanh phd Can Tho la d6 thi true thuge Trung uong, nim 6 ctra ng cla ving ha uu song Mé K6ng, 1a trung tim kinh té, van héa, ddu mdi quan trong vé giao théng van indi ving va lién van quéc 18 ctia déng bing séng Ciru Long cing nhu cia ca nude. Phia Bic Cin Tho giép An Giang, phia Nam giip Hau Giang, phia Tay gidp Kién Giang, phia Déng gidp Vinh Long vi Déng Thap. Can Tho 1a m6t thanh pho nam trén ba phai séng Hau, cach Thanh pho HO Chi Minh 169 km vé phia tay nam. Dién tich noi thinh 53 km*, Thanh phé Cin Tho ¢6 dign tich 1.389,59 km? va dan s6 1.187.089 ngucii Khi his "THC HIBN: NHOM 10 DHTPS PagesbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Can Tho cé khi hau nhigt 461 gié moa v6i 2 mia 13 rét. Mua mura tir thang 5 dén thang 11, mia kh6 tir thang 12 dén thdng 4 nam sau. Nhigt d trung binh trong nim 18 27 46 C, lugng mua trung binh 1a 1.500 — 1.800 mm/nam, ting sé gid ning trong nim 1a 2.300 — 2.500 gid, dé dim trung binh dat 83%, Tniy vain Can Tho nim 6 khu vuc bdi ty phi sa nhiéu nim ciia song Mé Kéng, cé dia hinh ac trumg cho dang dia hinh ding bang. Noi diy co hé théng séng ngoi, kénh rach ching ‘véi tong chiéu dai chay qua thanh phé 1a 65. ‘Tho (16 km). Hé théng song va kénh rach chit. Trong dé séng Hu 1a con séng I6n al km, sau dé 1a s6ng Cai (20 km) va song day dac cho nuéc ngot sudt 2 miia mura nang, tao diéu kign cho nha néng lim thiy loi va cai tao dat. Tai nguvén thién nhién Tai nguyén dat: Cin Tho c6 nguén tai nguyén dat dai miu mo, nhdt 1a khu vue phi sa ngot duge bdi dip thudng xuyén, thich hyp cho canh tic lita, cy hoa mau, cay luong thye, tao diéu kign dé Can Thor phat trién nén néng nghiép theo hudng toan dién, ‘Tai nguyén khoang sin cla Can Tho khéng nhiéu, chi yéu 1a sét (gach, ngdi), sét déo, than biin va cat sng. ‘Tai nguyén sinh vat: tham thyc vat cia Can Tho tp trung trén dat phir sa ngot, gdm cc logi cd, rong tao, trim bau, dita nude, rau ma, rau dén lita, cic logi béo, rong dudi chén, binh bat...Trén ving dat phén c6 cae loai tram, cha 1a nude, may mde, dién dién, sen, sting... Vé déng vit, trén can c6 gi nude, le le, trich mude, gié giun, trin, rin, .. Du6i mude 06 ede loai cd nhur c4 Ie, c4 mé, c4 King, cd sic rin, ed é, c4 bing, c& linh, ca ba sa, ca chép, cd duéng, cd mé, ca King, t6m cing xanh, tép bac, tép c6, tép dat,... ri 2. Vii xdy dung nha miy "THC HIBN: NHOM 10 DHTPS PagesbE TAL THIET KE NHA MAY CHE BIEN THUY SAN Nha may ché ‘Noe II, quan O Mén, thinh phé Can Tho. én cé tra, cé basa fillet duge xay dung trong khu cong nghiép Tri Khu céng nghigp Tra Née TI cé di quan O Mén, thanh phé Can Tho, lién ké voi KCN Tra Néc I, nm cach san bay Tra Noe tich 165 ha, toa lac tai phudmg Phuse Thi, 2km, cach cang Can Tho 3km duoc cung cp day dit cdc dich vu vé ngan hang, buru chinh vién théng va ngudn nhan lye déi dao tir thanh phé Can Tho phye vy cho san xuat céng nghiégp... Da cé cdc nha dau tw trong va ngoai nude thué dat dé xay dung nha may. Hign di cho thué duge 90% din tich dat dng nghigp. 3. Ving nguyén liéu ‘Vang nguyén ligu chinh cia nha may lay tir hgp tac x4 nudi cA tra, cé basa 6 phuéng Théi An, Quén O Mon, thinh phé Can Tho. "THC HIBN: NHOM 10 DHTPS PagesbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH én nay, HTX da thu hit duge 30 xa vién, véi vin diéu 1é hon 5,6 ti ddng, ting hon 11 lin so véi mdi thanh lip va di c6 gin 300.000 m* ao dé nudi ca tra. Sn lugng c& tra hang n&im da vugt qua 10.000 tin, dem vé doanh thu hon 200 ti déng. Phan déu dén nim 2010, HTX Thuy sin Thi An s@ cung cp cho thi trudng 12,000-15.000 tn ca tra, dat doanh thu khoaing 250 ti dong. Ngoai ra con cé HTX nuéi trdng thiry sin Thét Nét (quan Thét Nét, TP Cin Tho), ‘Gi dign tich nudi khong 30ha, san Ingng khong 5.000- 7.000 tn ca nguyén ligu/ndm 4. Nguén cung cip nec vit xit if née thai Cin Tho cé 2 nha may cp nude sach c6 cong sudt 70.000 m*/ngay, va nha may cung cap nue sach 200.000 m’/ngay, Can xay dung hé thong xir ly nudc thai cla nha may, tranh tinh trang xa nude thai ra song Hau gay 6 nhiém méi trudng. 5S. Nguén cung ciip dié ‘Can Tho c6 Nha may nhiét dign Cin Tho c6 céng sudt 200 MW, da héa vao Ludi dign quéc gia. Hign tai, dang xy dung Nha may nhiét dign © Mén e6 céng suat giai doan dau 1a 600 MW, sau do sé durge nang cap Ién 1.200 MW. Du an dudng éng din khi L6 B (ngoai khoi bién Tay)- O Mén dua khi vao cung cdp cho Trung tam dign Ie O Mén (téng céng sudt dy kién lén dén 2600 MW) dang dugc Téng céng ty Dau khi Viét Nam sn hoan thinh nim 2009. Dén théi diém dé, Cin Tho sé li mot trong. ning trung tim naing Iuong én iia Vigt Nam trign Khai, dye 6. Giao thong. Dung b6 ‘Thanh phé Can Tho c6 cae during lién tinh: + Quéc 19 91 tir Can Tho di An Giang "THC HIBN: NHOM 10 DHTPS Page 6bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH © Quédc 16 80 tir Cin Tho di Kién Giang, * Quée 16 1A, tir Cin Tho di cdc tinh Déng bing séng Citu Long nhu Séc Tring, Bac Liu, Ca Mau Buesng thiiy Can Tho nim bén bo phia nam s6ng Hau, mot b6 phiin cua song Mé Kong chay qua 6 quée gia, dac biét 14 phén trung va ha uu chay qua Lao, Thdi Lan va Campuchia. Cac tau e6 trong tai Ién (trén 1,000 tan) c6 thé di cic nude va dén Can Tho dé dang. ‘Ngoai ra, tuyén Can Tho - Xa No - Cai Tu 1a cau néi quan trong giita TP. Hé Chi Minh, tinh Hau Giang va Ca Mau. Cin Tho c6 3 bén cang: + Cang Cin Tho: Dién tich 60.000 m?, c6 thé tiép nhan tau bién 10.000 tin. + Cang Tra Néc: C6 dign tich 16 ha, cing c6 3 kho chita Ién véi dung hong 40.000 tin, Khéi Iugng hang hoa théng qua can c6 thé dat dén 200.000 tin/nam. + Cang Cai Cui: C6 thé phye vu cho tau tir 10,000-20,000 tin, khéi lugng hang hoa théng qua cang 1a 4,2 trigu tan/nim. Dueéng hang khong Cin Tho c6 San bay Can Tho, sin bay In nhat khu vue déng bing song Ciru Long. Sin bay hign da hoan thanh céng vige cai tao, 03.01.2009. Hign dang xy dig Nha Ga hinh khach va trong vong quy 4 nam 2010, Can inh thire dua vao hoat déng ngay Tho sé e6 San bay dat chudn qudc té vi nhiimg dudng bay trong khu vue va sé din mo rng ra cde muse xa hom, 7. Nhén cong "THC HIBN: NHOM 10 DHTPS Page?bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH ‘Theo két qua diéu tra ngay 1/4/1999, tinh Cin Tho cé 1.815.272 ngudi. Trong dé sé ngudi trong d6 tudi lao dong 1a 1.435.918 ngudi, chiém 77,37% dan s6. $6 ngudi cé kha nang lao dng chiém 99,28% téng s6 lao déng trong d6 tuéi. Bén canh dé can tuyén tai DH Can tho vé im Tye Iugng ki su t6t nghigp nganh thye pham, kinh té, co khi viée tai nha may. Néu khéng dit c6 thé tuyén cac lao déng tai cc dia phwong lan cn. Nhung wu tién tuyén lao déng tai dia phuong dat nha may dé gidm chi phi vé nha 6, iam3 chi phi sinh hoat tir d6 kim gidm gid thanh sin phim. én ca tra, cd basa fillet c6 rit nhiéu phé phdm sau qua trinh ché bién. Do dé, nha may nay c6 kha nang hgp tac voi cdc nha may khae nhu: nha may ché bién thire an gia siic, nha may ché bién phan bon dé c6 thé tin dung duge ngudn phé ligu nay, "THC HIBN: NHOM 10 DHTPS PagedbE TAL THIET KE NHA MAY CHE BIEN THUY SAN PHAN 2 GIGI THIEU VE NGUYEN LIEU An toan Gidi Animalia Nginh — Chordata Siluriformes Lop: Actinopterygii BO Ho Pangasiidae Chi: Pangasius Loi: P. bocourti Ca ba sa, cn 06 tén goi la ed giio, ed sat bung, 1a logi ed da tron c6 tri duge mudi tép trung tai nude trén thé gidi. 1. Phan loai ‘Theo hé théng phan loai Tyson Roberts, c4 ba sa thudc ho Pangasiidae, giéng Pangasius, loai P. bocourti, Trude day cé Basa duge dinh danh li Pangasius pangasius (Hamilton) "THC HIBN: NHOM 10 DHTPS Page 9bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH (Mai Dinh Yén et al., 1992; Truong Thi Khoa, Trin Thj Thu Huong, 1993), Pangasius nasutus (Blecker) (Kawamoto et al., 1972), 2. Die diém sinh hge Vé ngoai hinh, ca ba sa rat dé phan biét di vii céc loai khac trong ho Ca tra. Thin ngiin hinh thoi, hoi dep bén, luém tron, bung to tich Idi nhigu md, chiéu dai tiéu chudn bing 2, in chiéu cao than. Dau cd ba sa ngiin hoi tron, dep dimg. Migng hep, chiéu réng cla migng it hon 10% chiéu dai chuan, miéng nim hoi léch duéi mom. Dai rang ham trén to rong va cé thé nhin thay duoc khi miéng khép lai, cé 2 déi rau, rdu ham tren bing chiéu dai dau; rau ham duéi bing 1/3 chiéu dai dau, Rang trén xuong khau cdi 1a mt nim hai bén. Cé 40-46 dam c6 vét 16m sau & gitta va hai dim rang trén xuong 1é mii luge mang trén cung mang thir nhit, vay hau mén ¢6 31-36 tia vay. Rang vom migng véi dai ring trén xwong khau cai 6 gitta va ring trén xuong 14 mia 6 2 bén. Chiéu cao ciia cu6ng dudi hon 7% chiéu dai chuan, Mat lg c6 mau nau, mat bung cé mau tring, 3. Phan bo C4 ba sa phan bé rong 6 Myanma, Java, Théi Lan, Campuchia, Viét Nam. C4 song. chi yéu & nhing s6ng rong nude chiy manh (Mai Dinh Yén va ctv, 1992). Day la déi tugng nudi nude ngot 6 sin lugng xuat khau I6n nhat hién nay. Nghé nudi cd basa trong bé rat phat trién trén thé gidi dui m6 hinh nudi mang tinh cdng nghigp voi mat 46 cao, nfing suat trung binh 130-150 kg/m*/nim. Hign nay ¢6 khoang 4.000 bé nudi, san xudt trén 40.000 tin/nim. Ca séng day an tap thién vé dong vat. Ti 1é Li/L (chiéu dai rugt/chiéu dai toan thin) nhé thay doi theo logi thire an tir 1,78 trong ty nhién dén 2,36 Khi nudi be. Ca gidng tha nudi trong bé c& 80-150 g/con, duge nudi véi khdu phan cho loai an tap (50% cim, 30% rau, 20% 4 va b6t ca) sau 10-11 thang dat trong lugng 800-1500 "THC HIBN: NHOM 10 DHTPS Page 10bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH g/con. Ca tang trudng nhanh trong ty nhién, mot nim tui 0,7 kg, hai nim tudi 1,2 kg, kich ed ti da khoang gan I m, trong luong 15-18 kg. 4. Ciba sa & Vigt Nam Vigt Nam hai ho chinh trong b6 c4 tron duge nghién cimu 1 ho Pangasiidae va Clariidae. Ho Pangasiidac c6 21 loai thuéc 2 giéng: gidng Pangasius cé 19 loai va ging Helicophagus c6 2 loai, Cé mot loai séng trong nude Ig, 2 loai séng 6 bién. Tinh an cua ccic lodi trong ho Pangasiidae thay déi tiy theo giai doan phat trién ctia ea thé ‘Trong ho Pangasiidae 2 loai cd ba sa va ca tra 1A cé nudi kinh té cia ding bing séng Ctru Long, dic biét trong hinh thire nudi ting san, Hing nim nghé nudi ca bé cung cap hang ngan tan ca ba sa cho thi truong trong nuéc, thm vao dé 1a hang ngin tin nguyén liGu cho thiic &n gia stic, Néu trong nlm 1993 sin hong nudi bé 6 mién Nam Vigt ‘Nam uée Iugng vio khoang 17400 tin hau hét la tir cdc bé nudi séng Mé Kéng, thi chi riéng cai ba sa da chiém % san long nay (13400 tin), Trong nim 1996 sin lugng loai ci nay khoang 15000 tn (Phillip Cacot). 5. Thanh phn dinh dung ciia cd Tra ca cd Basa Bang 1: Thanh phén dink duong ciia ed tra va cé basa Thanh phan Catra Ca Basa (Pangasius hypothalmus) | (Pangasius bocourti) Ning lugng 124.52 cal 170 cal Nang lirgng tir chat béo 30.84cal Ocal "THC HIBN: NHOM 10 DHTPS Page 1bE TAL THIET KE NHA MAY CHE BIEN THUY SAN Tong huong chat béo 342g Te Chit béo bio hoa 164g 2g Cholesteron 25.2mg 22mg Natri 70.6mg 70.6mg Protein 23.42g 28g Tong luong Cacbohyrat 0g 0g Chit xo 0g 0g ‘THC HIBN: NHOM 10 DHTPS Page 12bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYON KINH PHAN 3 CHON VA THUYET MINH QUY TRINH CONG NGHE A. CHON QUI TRINH SAN XUAT CAT TIET- RUA 1 FILLET LANG DA CHINH HiNH SOI KI SINH TRUNG QUAY THUOC PHAN CO, LOAT CAP DONG MA BANG TAI DONG BAO GOI BAO QUAN ‘THBC HIBN: NHOM 10 BHTP3 CHO DONG Page 13bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH B. GIAL THICH QUY TRINH 1. Tiép nhan nguyén ligu: Muc dich: Ca duge tiép nhan phai cé gidy x4e nhan: - Khong str dung khang sinh cam, - Ngung sir dung thuéc khang sinh truée khi thu hogch it nhat 4 tuan. - Dam bao 16 nguyén ligu duge nudi trong ving soat dat yéu cau vé dur lngng thudc trir sau va kim loai ning, Dung cu: Thing chita dung, vot lui, xe ché chuyén dung, ‘Thao tac thuc hién: Ding vot lu6i vét cd nguyén ligu tir ghe chuyén dung cho vao thing chira, chuyén Ién xe chuyén dung ché vé nha may ché bién, Yéu clu: Thao tic nhanh nhen, trénh cd lén khoi mat nude qué lau gay chét true khi ché bién Hinh 2.2: Tiép nhn nguyén ligu 2. Clit tiét - ngam: "THC HIBN: NHOM 10 DHTPS Page 14bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Muc dich: Lam cho ca chét dé dé dang cho cdc céng doan sau. Dung cu: Dao cit tiét, bon ny Thao tée thue hign: ef sau khi ein duge 46 1én mat bin nghiéng, ngudi cong nhan tay thudn cdm dao dim vao mang ca sau dé day ca xudng bon ngam théi gian ngim khéang 15 phi. ‘You edu: CA khong cn sng, thao te nhanh nhen, cit ngam 400-500 kg e4 thay nude 1 Cit tiét - nga 3. Fille — ngim: Mue dich: - Loai bé nhing phan kém gid trj throng pham nhu dau, xuong, lay 2 miéng thit ca. - Ngam nhdm sat khudn va tay mau 6 da va trong thit ca. Gom hai giai dogn: - Giai doan 1: 1a xé di thin cd, loai bo xuong séng, lay fillet. "THC HIBN: NHOM 10 DHTPS Page 15bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH = Giai dogn 2: 18 logi bé xuong dam trong fillet ca. Trong sudt cic bude moi rugt va ly fillet, ngudi ta cho ding nude bién duge lam Janh chay qua va kéo theo nhimg phan khé tach thit (nhu xuong, vay, da) dén may tach nhim tang cao higu qua thu hdi protein, - Hai miéng fille s& due cho vao thau nude sach c6 pha chlorine néng d6 SOppm, théi gian ngim kho’ng 3 phut, con phé u duge gat vao thing chita dudi c! dng nhan, i - Fille dam bao khéng bj rich thit, kh6ng rach ru6t mat. - Bé mit miéng fille phai dep, bing phing 4, Can djnh mite = rira 1: Mue dich: = Cn nhim biét dink mite ct le va nang sudt lam vige cia céng nhan. - Lam sach méu, nhét, tap chat, vi sinh vat con sét lai trén miéng fille. Dung cu: Cn, bén nude rita, 16, ‘Thao tic thye hidi - Cé sau khi fille va ngm duge edn dinh mite va ngudi théng ké sé ghi lai nang sudit lam vige cua cng nhan vao sé ghi chép. - Sau dé dé vao rd va cho ré ban thinh phim vao bén nuée sach ria trong diéu kién chay tran, ding tay khudy dao déu. Yeu cit - Can chinh xée ett 30 phat higu chinh 1 lan, "THC HIBN: NHOM 10 DHTPS Page 16bE TAL THIET KE NHA MAY CHE BIEN THUY SAN ~ Higu suat thu hdi & céng dogn fille trén 50%, = Sau khi rita miéng ca phai sach mau, nhét, tap chat, vi sinh vat bam trén miéng fille, khong 50-70 kg ca thay nude | lan. Hinh 2.5: Cin dink mite — rita 1 5. Lang da: Mue dich: Logi bé da ra khdi miéng fille. ‘Dung cu: May lang da, két dung phé ligu, r6 dung ban thanh phim, ‘Thao tac thye hién: Miéng fillet sau khi riza dua lén mdy lang da, dat miéng fillet sao cho phan da tiép xtie voi mat ban ciia may lang da, ngudi cong nhén dat phn dudi vao truée ding tay diy nhe miéng fillet di qua ludi dao, phan thit nim trén mat ban bén kia cia ‘may lang da, phan da roi xuéng phia dundi c6 hing két nhya. ‘Yéu ciu: Miéng fillet phai sach da, khong pham vao phan thit, "THC HIBN: NHOM 10 DHTPS Page 17bE TAL THIET KE NHA MAY CHE BIEN THUY SAN Hink 2.6: Lang da 6. Dinh hinh: Mue dich: Logi bo m6, phin co thit do, déng théi chinh sia miéng fillet dep tao vé cam quan cho sin phim va kéo dai thir gian bao quan. Dung cu: Dao dinh hinh, ré dymg ban thanh pham, thot. ‘Thao tie thye hign: co thit do = Miéng fillet due dat ap trén thot, pt xtc voi da ngira lén trén, ngudi céng nhan tay thudn cam dao ngiéng 1 géc 30° lang phan co thit do trén bé mat miéng fillet, ding gét dao cao sach dudng thit dé chay doc theo xuong séng. = Nhiing miéng fille vao thau chita nude di dé mo trén miéng fillet déng cimg lai, ‘p theo ding dao lang bd nhting phin md nay, trong hic dinh hinh ngdm e4 trong nude 4 c6 pha chlorine 20ppm, t° < 15°C tranh sy won théi cia cé. Ban thanh pham duge chuyén dén ban kiém dé kiém tra lai mG, xurong, da con sot lai. Yeu cd = Bé mit miéng fillet phai phiing, vét cit sic nét, miéng fillet khong duge thing rich, "THC HIBN: NHOM 10 DHTPS Page 18Hinh 2.7: Binh hink 7. Can djnh mite — ria Muc dich: = Dinh mite sin pham va ning suat lam vige ctia cng nhan, - Lam sgch méu, nhot, tap chat, vi sinh vat cOn sot lai trén miéng ca. Dung cu: CAn, 2 bon nude rita, 16. ‘Thao tae thure hi Ban thinh phim duge cn dé dinh mite sn phim, sau dé ngudi cong nhan nhing rd ban thanh phim vao 2 bén nude ding tay khudy dao déu, dim bao t"pong bin 10°C bing da vay. = Bon 1: nude sach e6 pha chlorine néng 46 10ppm. = Bén 2: nude sach, "THC HIBN: NHOM 10 DHTPS Page 19bE TAL THIET KE NHA MAY ~ Cn cé d6 chinh xdc cao, cir 30 phit higu chinh 1 lan. = Higu sudt cia cong doan dinh hinh 1a trén 75%, = Sau khi rita miéng ca phai sach nhét, mau, tap chat, vi sinh vat con sét lai. ~ Rita khoang 50-70kg thay nuée 1 ln. 8. Phin logi: Muc dich: Loai bé miéng ca khéng dat, khong nguyén ven, phan loai miéng c4 16n nho. Dung cu: bin phan logi, 16. Thao téc thye hién: Tai day céng nhan phan loai miéng cd dep dat yéu cdu sé duge chuyén qua céng doan ria, nhiing miéng cd con dé, dap nat khéng dat duge cho vao 15, chia va tri vé céng doan dinh hinh dé chinh sita lai. yeu san phdm dat chat long. ‘Thao tée nhanh nhen, chinh xe "THC HIBN: NHOM 10 DHTPS Page 20bE TAL THIET KE NHA MAY CHE BIEN THUY SAN 9. Rita 3: ‘Muc dich: Logi bé vi sinh vat, tap chat edn sét lai trén miéng cA. Dung cu: 3 bén nude rita, 16. Thao tée thue hign: Ré chita ban think phim duge nhiing chim trong nude rita diing tay khuay dao déu, dam bao t°pong bin 10°C bang da vay, riza lan lot qua 3 bon. ~ Bén 1: nude sach c6 pha chlorine néng 46 100ppm. - Bén 2: nude sach c6 pha chlorine néng 46 SOppm. ~ Bon 3: nude sach. ‘Yéu cu: Sach tap chat, vi sinh vat. "THC HIBN: NHOM 10 DHTPS Page 21bE TAL THIET KE NHA MAY jE BIEN THUY SAN Hinh 2.10: Rita 3 10. Quay thude: ~ Giip e4 béng mugt tgo gid tri edm quan lam ting gid tri kinh t8 cho sn phim, ~ Ting trong ca lén khoang 10%. Dung cu: Thing quay ting trong. ‘Thao tic the hiéi - Ban thinh phdm cho vio thing quay ting trong v6i ty 1é thude: ed. Thdi gian quay thudc khoaing 15 phiit, dim bio t'aaéequsS 10°C. = Thudc ting trong sir dung gom: MTR 79P, MTR 80P, NaCl. - Quay c4 diing thoi gian, - Miéng fillet phai mém, béng dep. - Ca sau khi quay phai ting trong duge 10%. "THC HIBN: NHOM 10 DHTPS Page 22ETAL Hinh 2.11: Quay thubc 11, Phan mau — phan 6: Mue dich: Phan migng ed thinh timg cd, mau rigng bigt. Dung cu: Ban, rd, thé o3. Thao tic thute hiéi ~ Phan ed: Buge phin thinh cae e sau: 120-170, 170-230, 230-300, 300-up. Phan Ochi yéu dua vio kinh nghiém lau nim, cd sau khi ting trong dé lén ban phan cd, ngudi céng nhdn quan sat bing mit thuéng dé phan thanh 4 cé trén, néu miéng fillet nao ta nghi ngo khong diing c@ thi dat Ién ban edn dé thi, miéng c4 eling e cho vio 18 €6 thé 63. = Phan mau: Cé thong thudng phan thanh c: i: tring, héng, vang. Phan mau ni tiép phan c6, ngudi céng nhdn ding mit quan sat va ding tay bit tit ca cde miéng ci cing mau cho vao ré, dé vige bit miu don gidn ta so sinh timg miéng cé voi nhau, cic miéng ca cé mau gidng nhau cho vao rd c6 thé ghi mau tuong img. ‘Yéu clu: Phai phan diing mau, diing e8, thao tae nhanh nhen, "THC HIBN: NHOM 10 DHTPS Page 23bE TAL THIET KE NHA MAY CHE BIEN THUY SAN Hinh 2.12: Phan cd - phan maw 12. Can: Muc dich: phan san phim thanh timg phan, tao diéu kign thudn Igi cho céng doan sau, gitp dé dang hon trong vige tiéu thy san pham. Dung cu: can, r6, thé o&. Thao tic thye hign: ~ Dat ré 1én ban cn, trit bi khdi lugng sau cho ca duge can theo ding khéi lugng, qui dink. - Thong thuring cA theo céc khdi rong 3kg, 4.5kg. = Can xong dat thé c& vao ghi rd size, khéi lugng cn, ngiy san xudt. Yéu clu: Can ding khéi Iugng qui dinh, ett 30 phut higu chinh edn 1 ln. 13, Rira 5: ‘Muc dich: Loai bo vi sinh vat, tap chat. Dung cu: 3 bén nuée rita, 16. "THC HIBN: NHOM 10 DHTPS Page 24bE TAL THIET KE NHA MAY CHE BIEN THI GVHD: TS NGUYEN KINH ‘Thao tac thye hin: R6 ban thanh phim lan lot duge nhing chim vao 2 bin nude ding tay khudy dao déu, dim bao Cronghin 10°C bing dé vay. = Bon I: nuée sach c6 pha chlorine néng 46 100ppm. = Bén 2: nude sach c6 pha chlorine nong d6 SOppm. ~ Bon 3: nude sach, ‘Yéu cdu: Sach tap chat, vi sinh vat. Hinh 2.13: Rita S 14. Xép khudn: Muc dich: Xép san pham thanh tig banh, tao thudn Igi cho céng dgan cap déng. Dung cu: Khuén duge nia sach bing chlorine cé néng 46 SOppm, tai PE. ‘Thao téc thye hign: Lét tim PE ln dunsi day khuén, xép up timg miéng c4 vao sao cho chung rdi nhau, diu huéng ra ngoai, xép xong | Iép thi ding tim PE nhé trai lén va xép lop thir 2, ctr nhu thé cho dén khi hét rd "THC HIBN: NHOM 10 DHTPS Page 25IE BIEN THUY SAN bE TAL THIET KE NHA MAY yeu = Phai sép hét rd, céc migng ca ri nhau. ~ Bé mat khuén ca sau khi xép pahi phiing, khong 16i lom. = Cé dat diing yéu ctu, phai e6 the 6. Hinh 2.14: Xép khuon 15, Chir dong: Muc dich: Di 1 mé dura vio cp déng. Dung cu: Ta cher déng, xe day. ‘Thao tac thyte hign: Cac khuén da xép cho vao ti chi déng di 1 mé chuyén vao cp 4°C, khong qua 4h. ing, Pring cs ding ‘Yéu cau: Thoi gian, t° dat yéu céu. 16. Cap dong: Mue dich: ire ché hoat dng cia vi sinh vat, kéo dai thé gian bdo quan. "THC HIBN: NHOM 10 DHTPS Page 26bE TAL THIET KE NHA MAY CHE BIEN THI Dung cu: Tui cdp déng, xe diy. = Dong IQF bang chuyén: Cac miéng fillet sau khi cn, ria xong dua vio bing chuyén IQF 6 phong cp déng. G bang chuyén, c6ng nhan dua timg miéng fillet vao lién tue, xép ngay ngin. Thdi gian cap déng (di hét bang chuyén) 1a 30 phiit. Nhiét d6 tam san pham dat -18 + -20°C. ‘Yéu cau: Cac khuén sn pham phai dit bang phiing, t'x4m an phim = -18°C khi sin pham ra Khoi ti. Hinh 2.15: Dong IF 17. Ma bang: Déi véi c4 dong Block da duge boc kin trong bao nén vige mg bang khong phai thye hign. Chi 4p dung phuong phap ma bing di v6i ca dong 1QF ‘Mue dich: Trinh sur bay hai nurse ctia san phim, Lim dep san phim. Dung cu: Thau, "THC HIBN: NHOM 10 DHTPS Page 27be TAL THIET KE NHA MAY GVHD: TS NGUYEN KINH déng IQF sau khi ra khdi bang chuyé trong bén mude lanh sau dé lay ra lién chuyén vao phong bao géi, duge nhiing vao ‘Thao tae thye hign: San pl Pause ma bangs 4°C Hinh 2.17: Ma bing 18, Bao g6i — Déng thing: ‘Muec dich: Céch biét sin phém véi mdi tudng bén ngoai, trénh sw lay nhiém, trinh sw va dp trong hic van chuyén, bao quan, Dung cu: Tai PE, thing earton, day dai, may nién day dai, bing keo, Thao tac thuc hién: - Ngay sau migng ti va cho sin phim vao, han kin migng tdi. Tiép theo xép sin phim vao thing carton diy nap thing ding bing keo dan kin migng thing, nién thing bang 2 day dai ngang va 2 day dai doe. "THC HIBN: NHOM 10 DHTPS Page 28bE TAL THIET KE NHA MAY CHE BIEN THUY SAN - Ngoai ra trén thing carton cé in cae théng sé cén thiét: Tén san phim, size, khéi lugng tinh, ngay san xudt, han stt dung, nude sn xudt, code quan ly, diéu kién bao quan, ‘ma sé 16 hang. Yeu ch ~ Ti PE phai dim bao vé sinh, khong bi rich. - Thiing carton phai vé sinh, khOng dt thing carton dud nén nha - Sin phim bén trong phai ding v6i ndi dung in trén bao bi Hinh 2.19: bao géi sin phim dong 1OF 19. Bao quan: Muc dich: giit san phim 6 nhigt 46 thap nhim han ché hoat déng ciia vi sinh vat. Dung cu: Kho lanh, xe day, duimg riy van chuyén, ‘Thao tic thy hign: San phim sau khi dng thing nhanh chéng dura vao kho trit dong t° = -20°C, khéng duge dé sin phim bén ngoai qua 30 phut. Yeu clu: "THC HIBN: NHOM 10 DHTPS Page 29bE TAL THIET KE NHA MAY CHE BIEN THUY SAN = Dam bio 1 sho = Nhigt d6 trong kho phai dn dinh, it dao déng, digu hoa khong khi t6t. "THC HIBN: NHOM 10 DHTPS Page 30bE TAL THIET KE NHA MAY CHE BIEN THI PHAN 4 CAN BANG VAT CHAT L4p bang s6 ngay lam vige, s6 ca Kim vide Bang 2: Thdi gian lim vige (Tinh theo nam 2010) Thing Jt ]2 3 14 5 |6 |7 |8 |9 |i0 | 12 SOngiy [26 [24 [27 |26 [26 |26 |27 [26 |26 [26 | 26 27 © 86 ngiy chit nhat trong nam: 52 ngay 86 ngay nghi lé, t& © Tét duong lich | ngay © Tét am lich: 4 ngay © Ngay gidi phéng mién Nam: | ngay © Neay quéc té lao dong: 1 ngay © Negay quéc khanh: 1 ngay S6 ngay nghi trong nam 1a 60 ngay S6 ngay lam viéc trong nam la: 365 — 60 = 305 ngay Ngiy lim viée 3 ca. Sé ca lam vige trong nim la: 305*3 = 915 $6 gir him vige trong nim: 915*8 = 7320 (git! nam) Nang suat ca nha may trong mét nim i 15000 tin ‘Trong mot gid nha may sin xudt duge: 15000 / 7320 = 2.05 (tdn / gids) "THC HIBN: NHOM 10 DHTPS Page stbE TAL THIET KE NHA MAY 1, Tinh chi p! nguyén ligu dau vao: Luong san pham san xudt trong mot gid: 1000.10" 7320 = 2049.18 (_kg san pham/gid) Luong nguyén ligu cn san xuat trong mot gid Bang 3 : Tong két tiéu hao, ting lén nguyén ligu va nding suat cho ting cong doan Luon Li Lugn Tiéu | Tang ia Luong tigu ae a STT | Céng doan nguyén ting lén | nguyén ligu hao% | 1én% | hao (kg) ligu (kg/h) (kg) (kg/ca) 1 Nguyén ligu_ 0 4168 0 33344 Cat tiet — 2 i 25 4063.8 104.200, 32510.4 ngim CY Fille 50 2031.900 | 2031.900 16255.2 4 Ruta 2 1 2011581 20.319 16092.6 - Lang da 10 1810.422 | 201.159 14483.3 6 Dinh hinh: 5 1719.901 90.521 13759.2 7 | Riad 05 171.302 | 8599 136904 8 Quay thude 10 1882.432 T7113, 15059.4 9 Rua 4 1 1863.608 18,824 14908.8, 10 | Ma bing 10 | 2049.968 186.36 | 1639.7 ‘THBC HIBN: NHOM 10 BHTP3 Page 32bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH S.100" (100 x, (100 = 3, )...(100—,) nz sé céng doan Xin Xap «1Xn Yo tid hao etia cde eng doan 204918.100" (100=2,5)(100-50)(100—1(100-10)(1 00-5)(100—0.5)(100+10)100— 1100+ 10) = 4168 (kg/h) Tinh chi phi qua ede cong doan: Si: Lugng nguyén ligu sau mdi céng doan T,: Luong nguyén ligu trude tig cdng doan X: % tigu hao cho ting céng doan Céng doan cit tiét ng: 4168.(100 ~ 2,5) ae? § 4063.8 100 (kg/h) Luong nguyén liéu tiéu hao trong céng doan cat tiét ngam: M = 4168 ~ 4063,8 = 104,200 (kg/h) Cée eéng dogn sau tinh twong ty: "THC HIBN: NHOM 10 DHTPS Page 33bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH PHAN 5 TINH KHO LANH 4 Tinh nhiét kho cap dong Tén that nhigt & kho cdp déng gém co = Tén that nhiét qua két cau bao che. - Tén that nhiét do lim lanh san pham, khay cp déng, xe cdp déng va tn that nhiét do cham nue cho sin phim (dang rai). - Ton that nhigt do van hanh. + Nhigt do mé ctra + Nhigt do xa bing + Nhiét do dan chié + Tén that do ngudi vao ra kho sing + Nhigt do dng co quat thai ra do truyén nhigt qua két céu bao che ‘Tén that qua két cdu bao che duge tinh theo eéng thie’ Q=QntQ2.W Qu: — Tén that qua tuong, tran W Qi. — Tén that qua nén W. 5.1.1 Tén that qua twong, trin Qu =kF.at (W) F,—Dién tich tang va tran, m?; "THC HIBN: NHOM 10 DHTPS Page a4bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH ae = Nhiét 49 khéng khi bén ngoai tung, °C fa = Nhigt d6 khdng khi bén trong kho cp déng ee 35"C k— Hé sé truyén nhiét cia ting, tran, W/m".K = @, HG 86 toa nhigt bén ngoai tuing , c6 thé lay a = 23,3 W/m?.K; = ay Hé sé toa nhigt bén trong, lay a= 10,5 Win?,K twong img voi trudng hyp khong khi i liu manh cuding bite trong Kho - Dé day tuéng 6 va hé 36 truyén nhiét tra bang phy Iyc Trong mét ngay: Ta e6: 2050kg/h/mé = Suy ra: 1 ngay €6 : 2050 x 24 = 49200 kg - Ca fillet ding lanh duge xép theo tiéu chun: 700kg/Im' (PHU LUC) - Do vay dung tich edn chira 49200kg : 49200/700 = 70 m* + Tird6 ta chon kich thude kho trong mot ngy li: 8 x 4.5 x2 Fr 16 + 50 = 86m" 4 °C 5 °C at =69 °C "THC HIBN: NHOM 10 DHTPS Page 35bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH BI = Fy. At = 0.131* 86 * 69 = 777.354 (W) (1) 5.1.2 Ton thit qua nén ‘Nén kho cép déng cé théng gid nén cé thé tinh tén that nhiét theo céng thite sau: 1 Q AK P(t W F—Diéntich nén, m™ 1, —Nhigt d6 trung binh cia nén, °C {ge ~Nhigt d6 khong khi trong kho cdp dong, t,,.=-35°C k— Hé sé truyén nhiét cata nén, W/m’.K D6 day tuémg & va hé sé truyén nhigt tra bang phy Inc ‘Hé sé truyén nhiét k duge tinh twong ty gidng tudng. Trong mét ngay' * F= 36m =25 -35) = 60°C : 1 tk 2010" , 10010", 2°10 0.78 128” 0.175 0.02 0.175 = 0.096 * 36 * 60 = 207.36 (W) (2) Tie (1) va (2) ta eb: Qi= Qu + Qi = 777.354 + 207.36 = 984.714 (W), "THC HIBN: NHOM 10 DHTPS Page 36bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH 5.2 Nhigt do lim tanh sin phim Nhiét do kim lanh sin phim Q, gdm: Nhigt do 1am lanh thye phém Q,,, W; ~ Nhiét do lam lanh khay cap déng Q,,, W; ~ Nhigt do lim lanh xe cdp dong Q,,, Ws - Ngoai ra mét sé san phim khi cp déng ngudi ta tién hanh cham thém nude dé ma O1 lop bang trén bé mat lam cho bé mat phang, dep, chéng di héa thyc phim, nén cing cn tinh them tn that do lam lanh nude Q,, 5.2.1 Nhigt do lam lanh thye pham Q,, én that nhigt do sin phim mang vio duge tinh theo e6ng thite sau: Q,- a8 M ~ Khdéi lugng thyc phim edp déng cho mét mé. kg: {5 1,— Entanpi cia sin phim 6 nhigt d6 dau vio va dau ra, J/kg; Nhigt d6 san phim diu vao léy theo nhiét 49 mdi tradmg. Mot mat hang cdp d6ng trudc khi cAp déng da duge lim lanh & kho chi déng, nén ¢6 thé lay nhiét d6 diu vao t) = 10- 12°C. Nhigt d9 trung binh dau ra cia ede sin phim edip dong phai dat ~ 18" C r - Thdi gain cp dng ciia mot mé. Thdi gian edp dong cia cée kho dong tity thuge vao dang sin phim : dang rii la 3 gid; dang block la 7-9 gid. Trong mot nga: * r=lgio © M=500*4 = 2000 kg (4 miy / 1h) 5.5 kcal/kg "THC HIBN: NHOM 10 DHTPS Page 37bE TAL THIET KE NHA MAY CHE BIEN THI i,)_ 2000*5.5 1 24 = 264000,W (3) = 0, iét do lim lanh Khay cép dong Q,, ‘Tén that nhigt do khay c4p dong mang vio duge xac dinh Cont) Q.= Mw M,,— Téng khéi long Khay cp déng, kg; Co Nhigt dung riéng ciia vat ligu khay cap dong, J/kg.K; +Vi tu nhém: aa 921 Jkg.K; + Tan tring kem: C, = 460 Wkg.K t,t, Nhigt d6 khay truse va sau cp dong, °C; ~ Thii gian cdp dong, gidy. éi véi kho cip dong, thy phim thuéng duge dat trén cic Khay dong loai 5 kg. Cae dc tinh ki thuét ciia khay 5 kg duge dan ra trén bang 4-7. Bang 4: Thing sé ki thu@t khay cap dng STT ‘Thong sé Gia tri 1 Kich thuéc 726 x 480 x 50 2 Vat ligu Nhém tam, day 2mm. 3 Khoi long khay 27k 4 ‘Khoi lugng thye phim Ske Trong mot ngay: hay: 2050/5 = 410 ( khay ) «Tong khdi lung khay: M,, = 410#2,7 = 1107 kg/h "THC HIBN: NHOM 10 DHTPS Page 38bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH « Cy(nhém )= 921 Jike.K «t= 1h= 3600s Cult =0,=Mw CATE 197-21 3600 18)) «94 = 14953356,W @) 5.2.3. Nhigt do lam lanh xe edp dong Q,, Xe cdp déng duge ché tao tir vat ligu inox dung dé cac khay cp déng. Ta str dung. xe cp déng loai chtra 125 kg hang danh dinh, gdm c6 3 ngiin va 9 gid do. Khéi luong cita xe 1A khang 40 kg. Q,-M, C,x ~ Nhigt dung riéng cua vat ligu xe cp dong, J/kg.k. xe cip dong lam bang. thép, 460 J/kg." C. M.— Téng khdi long xe chat hang, kg M, -m, n—S6 lugng xe sir dung; m,~ Khéi lurgng mai xe cap dong, kg (1 xe/40 kg ); t,, t,— Nhigt do xe truse hic vio cp déng va sau khi cp dong xong, °c. Trong mét ngay: «© ho ban%c © Taco: mdi xe ché duge 125kg ~ n= 2050/125 = 17 (xe sh) M, = num, = 17* 40 = 680 (kg/h ) "THC HIBN: NHOM 10 DHTPS Page 39bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH = 680# 960° 22 og _ 4587733,W (5) 3600 Cult 7 = O.-M.* 5.2.4, Nhigt do lam lanh nude cham 0, Chi c6 sin pham dang block mdi can cham nue. Déi véi sin pham dang rii qua trinh ma bang thye hign sau cp dong bén ngodi, sau dé e6 thé dura vio Khdu tdi dong o,-M +2 r M_~ Téng khdi Iurgng nude cham, kg: Khéi Iugng nude chim chiém khoan 5% khdi lvgng hing cp dong, thuong ngudi ta chim day khoang 0.5 ~ 1 mm; t~— Thai gian cp dong, gidy; 4,~ Nhigt luong edn 1am anh Tkg nude ti nhigt dO ban dau dén khi dong dé hodn toan , kg, Nhigt kim lanh | kg nude tir nhigt d6 ban dau dén khi dong da hoin toan qo duge xe dinh theo cOng thite : vty FE Ct, Ug (4-18) C,,— Nhigt dung rigng cia nude : C,, = 4186 Wkg.K; 33600 Jka; Ca Nhigt dung rigng cia da : C,,= 2090 kg, r= Nhigt dong die 1, ~ Nhiét d6 nude dau vao, lay tir nude lanh che nt= STC; Nhigt d6 da sau cp déng bing nhigt 46 trung binh cua sin pham, tam Hy : t, =-15+18°C. © Thay vio ta c6: 186.1, + 333600 + 2090.1, , Wk "THC HIBN: NHOM 10 DHTPS Page 40bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Do san phdm cia nha my la dang réi nén khéng cé tén that trong khau nude cham nén khong c6 Qua. (6) Tir (3), (4), (5), (6) ta co: + Qos = 264000 + 149533.56 + 45877.33 = 459410.89 (W) = Qa + Qn + 5.3 Tén that nhiét do van hanh ‘Tén that van hanh bao gom: - Tén that do mé citaQ,,, W - Ton that do xa bang Q.,, W = Ton that do dén chiéu sing Q,., W - Ton that do ngudi toa ra Q,,, W = Tén that do déng co quat Q,,, W Q.=Q,, 49,49, 40,42, W 5.3.1. Nhigt do mé cita Q,, Trong qua trinh van hanh cac kho cp déng, ngudi van hanh trong nhiéu trugng hgp cén phai mé cita vio kiém tra hang, cdc thiét bi va chim nude, nén khéng khi thim nhfp vao phéng gay ra tn that nhiét, Lugng nhiét do mé cita rit khé xéc dinh. C6 thé xéc dinh Ivong nhigt mé cita giéng nhur kho lanh nhur sau: Q,=BE,W B — dong nhigt rigng khi mé cira, W/m’; (bang phy Iyc) F ~ dign tich bung, m_ Dong nhiét riéng khi mé cita phy thugc vao dign tich budng cia kho cép dong duage dura ra 6 bang durdi dy: "THC HIBN: NHOM 10 DHTPS Page 41bE TAL THIET KE NHA MAY CHE BIEN THI Bang 5 : Ding nhigt riéng do mo cita B, Wim 150 m’ 32 15 12 Trong mot ngay: °F =36+50+36=122 m? © B=12, Win = Q,=BF=12* 122=1464, W (7) 5.3.2. Ton thiit nhigt do xii bang Ging nhur kho lanh, 6 kho cap déng nhiét xa bang dai b6 phén kim tan bang & din lanh va duge xa ra ngoai kho, mét phn truyén cho khdng khi trong, phdng ting lén dang ké. Vi vay cdn tinh dén tén that do xa bing mang vao. Tén that nhigt do xa bing mang vao duge tinh theo bigu thite sau: Trong dé: 1— Thai gian cap dong, gidy; Q,,— Tén thét mhigt do xa bang mang vio, W; Q Téng nhigt long do xa bing truyén cho khéng khi c6 thé tinh theo ti 18 phan tram lugng nhiét xa bang hoac dya vio mite d6 ting nhiét d6 trong sau khi xa bing: Q= Pye VC, At, J Pgc~ Ki hung rigng cia khong Kh, p,.,~ 1,2 kg/m s ‘V- Dung tich kho cp déng, m; "THC HIBN: NHOM 10 DHTPS Page 42bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH C, ~ Nhigt dung rigng ca khOng khi, Sikg.K ; At- Dé ting nhiét do khéng khi trong kho sau xa bang, °C Trong mét ngdy: gece 005 kgJ/kg"” C V=72m* SQ = 1.2%72*1005%(-12-4-18))=520992 (W) Q_ 520992 =2. *24= 3473.28. (8) = Qn F600 te 5.3.3. Dong nhigt do chiéu sang budng Q,, Dong nhiét do chiéu sang cé thé tinh theo céng thite sau: Q,=N N - Céng suat dén chiéu sang, W. Néu khong c6 s6 ligu cla dén chiéu sang Kho cdp dong 06 thé cin ett vao mit d6 chiéu sing can thiét cho kho dé xac dinh céng suat dén. Trong mét ngay: Bong dén : 40W-220V Sé bong den : n = P/Py=( PS /Py = (12*36)/40 = 10.8 = 11 (béng) Q,,=N=40* 11= 440 (W) (9) 5.3.4. Dong mhigt do ngudi tod ra Q,, D6i véi kho cp déng, trong qua trinh cap déng rat it hi cé ngudi van hinh & bén trong kho, tdn that nay c6 thé bé qua. Khi cdp dong cdc san phdm block, ngudi ta cé thé tam dimg dé cham nude cho hang, qué trinh nay tao nén mét tn that nhiét hat dinh, "THC HIBN: NHOM 10 DHTPS Page 43bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Dong nhigt do nguisi toa ra durge xe dinh theo biéu thie: Q,,= 350.n (W), n_- 6 ngudi lim vige trong budng. 350 - nhigt Iuong do mét ngudi thai ra khi lam céng viée nang nhge: q=350 Wingudi Trong mét ngay: ‘86 ngudi lam viéc trong budng 1a 17 nguai Q,,=350.n = 350 * 17 = 5950(W) (10) 5.3.5. Dong nhigt do céc dong co quat Q,, ‘Dang nhiét do céc dong co quat din lanh e6 thé xae dinh theo biéu thite: Q,,= 1000.N : W N - cng suat dng co dign, kW. kW Cac budng cp dong cé tir 2-4 quat, cng suat ciia quat tir 1 Khi bé tri dong co ngoai kho cp dng tinh theo biéu thite: ae 1000.N.n , W 1 higu suat dong eo Trong mét ngti Q,,= 1000.N = 1000 * 2.4 * 4 = 8800 (W) (11) Tie (7), (8), (, (10), (11) ta tink duege: 11 + Qs + Qss + Qse + Qas = 1464 + 3473.28 + 440 + 5950 + 8800 = 20127.28 (W) "THC HIBN: NHOM 10 DHTPS Page 44bE TAL THIET KE NHA MAY CHE BIEN THUY SAN Do dé = Chi phi lanh kho cp dng trong mot ngiy Q= Qi + Qs + Q = 984.714 + 459410.89 + 20127,28 = 480522.884 (W) "THC HIBN: NHOM 10 DHTPS Page 45bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYCIN KINH PHAN 6 CHON THIET BI TRONG NHA MAY Do méi céng doan cé myc dich nhat dinh va sit dung mét thiét bj dic trang, cho nén dya vio dic tinh céng nghé va céng suét timg céng doan ma yéu cu thiét bj phi hyp nhur sau: Bang 6: Cée thiét bj sit dung trong nha miy x CHUG - NAM pce zi so : NOISAN | THONGSO | NANG STT : SAN LUQNG 7 xuAr | KY THUAT| HOAT XUAT DONG T. | May Tang da [OT 2005 | VigtNam | 2Tan/ gid [Lang da cd 1 pha 2 | May phan or 2005 120 migng] oo phiit 3 | Bing 04 2004 | SANDVIK | 150 KW, 500 | Cap dang, chuyén 1QF kg/ gid | san phim IQF 4 | Dan Chiller | 07 2004 EU TOmyh | Cap nude nude lanh anh cho san Page 46bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH san xu xud 5 Cap mide Dan Chiller sy, | Hanh cho nude anh ol 2004 EU omyh | : digu hoa didu hoa phan xuéng € Dieu hoa Dan tanh Khu vue a 2004 | Thai Lan 30Kw kiéu AHU Tang da, fillet 7 | Dan lan 0 Ue TSKW | Diguhoa kigu AHU Kinu vue stra ca 8 | Din lank a 2004 | ‘Thai Lan 30KW | Diguhoa kigu AHU khu vue cdp dong 9 | Dan Tank 01 2004 EU 21 KW, 35°C | Hanh Tang phong dém anh T | Din lank oI 2004 EU 18,5KW,- | Kho cho kho chor 8c dong dong 1 | Din tanh 0B 2004 EU 26,7 KW,- [Kho tri kho trit 32°C dong dong T | May han’ a 2004 | Dai Loan Han migng migng PE PE thanh "THC HIBN: NHOM 10 DHTPS Page 47bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH phim T | May han 01 2004 Nhat Han migng migng PE PE thinh pham T | May har 01 2004 Die Hat chan chan khong khéng san T | May quay 04 2004 | VigtNam |” 200 kg/ Tain tang trong T | May phan 01 2005 Teeland | S00W; 120 | Phan oo co MAREL miéng/phiit ‘THBC HIBN: NHOM 10 BHTP3 Page 48bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH PHAN 7 TINH LUC LUQNG LAO DONG CUA NHA MAY A. SO DO QUAN LY HANH CHINI SO DO QUAN LY HANH CHINH TRONG NHA MAY PHO T2NG GIAM PHO TRING GIAM ‘B21C KINH DOANH pec KITHUAT { PHONG KaToAN [ PHONG xirwuar PHONG CONG NGH2 BAN DIU HANH TeIVEN HANH LAINH 8 PHEN KiaM NGHIaM PHONG Y Ta Tacak ee [ares] ae Tecnica variance PHONG KINH DOANH 82 PHON PHAT TRIIIN SON PHEM Met "THC HIBN: NHOM 10 DHTPS Page 49bE TAL THIET KE NHA MAY CHE BIEN THI B. NHU CAU NGUON NHAN LUC CHO NHA MAY 1. S60 cong nhan Yeu cuz AN GVHD: TS NGUYON KINH ‘Trong nha may viée sir dung lao déng sao cho s6 céng nhan it nhat nhung, dat higu qua lao d6ng cao nhat. Viée tinh ctia méi céng nhan va nang sudt cia mai cong doan. long c6ng nhan dia vao nang suat 'Sé céng nhan true tiép sin xuat trong | ca san xudt: 209 ngudi $6 cong nhan gian tiép= 209*15%= 32 ngudi ing suat ciia cong nhan STT | Céngdoan | Luong nguyén | Sé cng nhin | Nang sudt cong ligu (kg/h) (ngusi) | nhan(kg/ngudi/h) 1 | Cit igt—ngim A168 q 1042 2 [Fille 4063.8 B 1015.95 3 [Lang da 2017 581 3 302.89 4 |Dinh hinh 1810.422 76 452.61 3 | Soi kinh 1719.901 6 F998 © | Quay thude 171.302 2 DIB 7 | Can 182.432 6 70.61 8 | Xép bang chuyén 1863.608 20 465.50 9 |Bao goi 2049.968 20 312.49 10 | Can 2049.968 6 312.49 11 | Bao quan 2049.968 3 312.49 ‘THBC HIBN: NHOM 10 BHTP3 Page 50bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Bang? : Tinh todn nang sudt ciia méi cong nhén trong tieng cong dogn Ngoai ra, lugng céng nhan tham gia van chuyén nguyén ligu ban dau va trong tig khau ché bién la: 28 nguéi Trong ab Nang sudt méi céng nhan = lugng nguyén ligu/ sé cong nhin Chang han © Nang suat cia 1 céng nhn cit tiét trong 1 gid sin xudt * Cae cong doan khae duge tinh tuong ty ta duge bang két qua nhu trén, "THC HIBN: NHOM 10 DHTPS Page StbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH PHAN 8 TINH XAY DUNG VA DIEN NUOC A. TINH XAY DUNG I> Phan xwong san xudt chinh ~ Kich thude phan xudng chinh: dai x rng x cao: 22x44x7 m = Dign tich phan xuéng: $)= 22x44 = 968 m? ~ Buse edt quy dinh ki: 6m = Phan xuéng cé nhiéu cira dé céng nhan ra vao va van chuyén nguyén ligu, sin pham. Déng théi c6 nhiéu cita sé dé théng gid va chiéu sing. ~ Nén nha phan xuéng phai lye tt, khong bj mai mon, khong tham nude, dé Lim vé sinh, dé thoat nuéc. Nén nha duge xdy 7 lép: lop vita trang nén, lop bé tong cat thép, 2 16p gidy dau chéng thdm, lép cach nhiét, lép hac in quét lién tue, lop bé tong = Nén nha nghiéng vé hai bén va c6 hé théng ranh hai bén dé thoat nuée. - Mai nghiéng lop t6n 2> Kho thanh phim ‘Thiét ké kho chita thanh phim dé lu trit sin phim trong 10 ngay. ‘Sin phim duge chita trong cic thing Dai x rong x cao = 0.42 x 0.28 x 0.22 Nang suat cia san phim trong mét ngiy = 2050 x 24 = 49200 (kg/ngay) Lugng sin phim bio quan trong 10 ngity: 49200 x 10 = 492000 (kg) Kich thud cita thing chiém ché: dai x rong x cao = 0.42 x 0.28 x 0.22 Swring = 0.42 x 0.28 = 0.1176 m* "THC HIBN: NHOM 10 DHTPS Page 52bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Mi thing chira m =12kg ‘Méi chéng cao 16 thing, ‘Suy ra: lugng sin phim chita trén Im? Luong sin phim sin xudt trong mt ngiy = 49176 (kg/ ngiy) Dign tich ciia san phim chiém ché trong kho bao quan 1049176 _ 39) om? 1632.7 Dién tich chiém ché cita Idi di chiém 30% dién tich chiém cl san pham trong kho. 391.56m" 12x 1. 3> Nha hank chinh Dign tich trung binh: + 8-12 m? cho mét ngudi Hanh dao. + 4m* cho can bo nhan vién. Kich thude phong hanh chinh: + Phong téng gidm déc (gdm giam déc san xuat va giém déc kinh doanh): 3x4 = 12m’, + Phong gidm déc: 3x4 = 12 m* + Phong pho gidm déc: 2x12 = 24 m* Phong khich: 6x4 = 24 m? Phong 16 chite: 3x4 = 12 m + + Phang ké toan: 3x4 = 12 m’ Phong cung tigu: 3x4 = 12 m* Phong ki thudt: 3x4 = 12m? See Phang céng nghé: 3x4 = 121 "THC HIBN: NHOM 10 DHTPS Page 53bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH + Nha vé sinh riéng: 3x2 = 6m? + Phdng thu mua: 3x4 = 12m” + Phong HACCP: 3x4 = 12m? + Phong ISO: 3x4 = 12 m? + Phong QC: 3x: + Phong phat trién sin pham: 3x4 = 12m? 12m* + Phong kiém tra chat lugng sin pham: 3x Nha hanh chinh duge x4y dyng thanh hai tang nhiim muc dich tiét kiém dign tich xay dung, Trong dé ting 1 co nha khach, phong ky thuat, phong ké toan, nha vé sinh, phong kiém tra chat lugng sin phim, phong thu mua, phong HACCP, phong QC, phng phat trién san phim. ‘Ting hai gém cac phong con lai, éng dign tich nha hanh chinh : Sy = 24 $12+12+6+12+12+12+12+12 = 104 m? 4> Tink hi truong, nha in = Dinh mite 1.5 (m'/ngudi). H6i trudng nt 14 an cho céng nhan vién dugc tinh chita t6i da 2/3 luc luong lao dong cho toan xi nghiép: Sem Zins 241 241 mi? 5> Kho nhién ligu ~ Chon kich thuéc kho nhién ligu: dai x rong x cao = 4x3x3.5 m S5=4x3 = 12m" 6 Phang y = Chon kich thude phong y té : dai x réng x cao = 4x4x3.5 m 4x4 = 16m? "THC HIBN: NHOM 10 DHTPS Page 54bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH 7> Kho chia dung ew - Ki thutde ctia kho: dai x rong x cao = 6x4x3.5 m S) = 6x4 = 24m* 8> Phong bio ve ~ Phong bio vé dat trude céng ra vao cla xi nghigp. Kich thuée cua phong bao vé: dai x rng x cao = 4x3x3.5 m Sp = 4x3=12m" 9> Phong thay dé bao hd lao dong - Tinh cho c6ng nhan tryc tiép san xuat (209ngudi/ca). Binh mite 0.5(m"/ngudi) Sp = 209 x 0.5 = 104.Sm* 10> Nha tim, nha v@ sink Nha tim + Dinh mic 8 cng nhan trén 1 voi tim. $6 vdi tim n = 27 26 v0i + Xay nha tim thanh 2 day, phong tim (0,9x0,1x3)m. day gom 13 phong , tong day 0.1m, kich thuée cua S= 13x0.9= 11.7m* - Nha vé sinh ‘Tuong ty nhu nha tim bao gdm 26 phong, trong d6 6 phong nam, 20 phang nit. S=13x0.1 = 117m? ‘Téng dién tich xy dung Sip = 11.7 + 11.7 = 23.4m? "THC HIBN: NHOM 10 DHTPS Page 5sbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH 11> Nha dé xe = Tinh cho sé céng nhan déng nhat trong 1 ca: 241(nguvi/ea). Gia str c6 80% cong nhan dixe. ‘86 cdng nhiin di xe trong 1 ca sin xudt: 241 x 0.8 = 193 (ngudi/ ca) Dinh mite: 2 xe may/m?, 3 xe dap/m? ~ Gia sir 50% cng nhin di xe may, 50% cng nhan di xe dap + 6 xe dap: 193 x 0.5 =97 + $6 xe may: 193 x 0.5 =97 Dign tich xe dap chiém cho $= °7 = 32.330" ign tich xe may chiém ch $= °7 = 48.5 m? ig dign tich nha dé xe :S;= 32.33 + 48.5 = 80.83m> 12> Xiong co khi ~ Chon kich thuée cia xuéng: dai x réng x cao = 5x4x3.5 méi nguy ~ Dign tich xay dug : $;. = 5x4 = 20m* 13> Kho vét te ~ Chon kich thurie etia kho vat tu: dai x rong x cao = 5x4x3.5 (m) om" Dign tich xay dung Sis = 5x4 14> Gara 6 6 - Nha mdy 6 3 xe Ién va 2 xe nho, Dign tich chiém ché ciia xe 16n 12m*/xe, dién tich chiém ché cia xe nhé 4m*/xe. Xe dé cach tuéng 0.5m". ‘Chon dign tich cita gara 6 t6: 14x5x3.5 m Di tich gara Sjq= 14 x 5 = 70m" "THC HIBN: NHOM 10 DHTPS Page 56bE TAL THIET KE NHA MAY CHE BIEN THI 15> Tram bién thé va nha dé may phat dign dye phong Chon kich thuge: dai x rng x cao = 5x4x3.5 m Sys = 5x4=20 16> Khu xté If rurdc thai = Chon kich thuée ciia khu xir ly nude thai = 16x5 m Dign tich xy dymg: Sig = 16 x 5= 80m? 17> Khu xie lj) née cip = Lugng nude xtt dung trong mét ngay 1a 500 (m*/ngay). ~ Kich thud cita bé dy tri nuée: dai x rng x cao = 18x10x3m. = Dign tich chiém ché ciia bé : Sj = 18x10 = 180m" Bang 8 : Kich thuée va dign tich cdc cOng trinh trong nha may ‘Tén céng trinh Kich thuée (m) Dign tich Dai Rong Cao (m’) Phan xuéng chinh 44.00 22.0 7.0 968 Kho thanh pham 1 10.00 75 7.0 15 Kho thanh pham 2 22.00 14.5 7.0 319 Kho nguyén ligu 5.00 30 70 5 ‘Nha hanh chinh: 13.00 4.0 10.0 104 ‘HGi trong, nha an 23.50 9.0 5.0 241 Nha vé sinh, tim 2.00 09 18 B Phong bao vé 4.00 3.0 35 12 Phong y t& 4.00 40 3.0 16 Phong thay do 5.00 4.0 3.0 105 Phong eo Khi 5.00 40 3.0 20 Gara 14.00 5.0 5.0 70 ‘THBC HIBN: NHOM 10 BHTP3 Page 57bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH ‘Tram bién thé 5.00 4.0 3.5 20 Nha xi Ii nude thai 16.00 5.0 5.0 80 hi xif Ii nude ep 18.00 10.0 5.0 180 phong may phat dign 3.00 3.0 3.0 9 Nhi xe 20.25 40 5.0 31 Phang dung cu 6.00 40 70 4 Tong BT B. TINH DIEN, NUOC 1, TINH LUQNG DIEN SU DUNG ‘Trong nha may dién chit yéu sit dung vao céc muc dich: > ign cho chiéu sing > Dign cho san xuat + Cac yéu cu déi vai cac loai dign trong phan xuéng san xuit: Dam bio chiéu sang cin thiét dé céng nhan lam vige tt. + Anh sang phai phan bé déu khdng c6 bong mé hay bi che khuat, + Cée yéu clu déi voi dign san xudt: + Céng xudt déng co cia phan xudng phai phi hgp véi ting thiét bi trong day truyén sin xuat, Tinh dién chiéu séng a. Phéin xwong sin xudt chinh. "THC HIBN: NHOM 10 DHTPS Page 58bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYON KINH Sir dung bong dén huynh quang 40W — 220V dai 1.2m 6 bong dign cin ding: Vai: Pg: cng suat cita bong dén: P.=40W. P: cOng suit riéng: P=P,.*S. S: dign tich chiéu sing: S=968m’. <2 cng suat chiéu sang tiéu chudn. Tra bang ta duge P.=12W/m" 11646 B=12*968 = 11646) => = — > = 290.4( bing) Lay ‘Céng suat dén trong mét ngiy ‘A= 1164024 = 279360 (W) b. Cie cong trink khde: = 291 bong. Mic dién theo kiéu déi ximg, chiéu cao cia dén 1a 6m. - Tuong tu cach tinh trén nhung do kich thuée va yéu céu noi sing cia céng trinh khic nnhau a khae nhau nén ta e6 thé chon s6 béng cho phit hgp. Bang 9: Tink dign chiéu sing cho cic céng trink ST? ] Tén cOng trinh Dién tich (m’) Pic Wim’) (Ww) Cong, suat ‘Cong sudt (Wingay) ‘THBC HIBN: NHOM 10 BHTP3 Page 59bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH (Why 1 | Phan xuéng san sudt 968 12 | 40 | 290 | 11600 | 278400 chinh 2 Kho thanh pham 392 6 40 59 2360 56640 3 Nha hanh chinh 104 8 40 21 840 20160 [Toi trudng nha an 2a 6 | 4% | 36 | 1440 | 34560 5 Phong y té 16 6 40 2 80 1920 © | Phong chira dung ev m4 6 | #0 | 4 160 | 3840 7 Phong bao vé 12 6 40 2 80, 1920 8 | Phong bio ho lao dong | 105 6 | 4% | 1 | 640 | 15360 9 Nha vé sinh, tim 23 4 40 2 80 1920 10 | Nha xe 81 6 40 12 480 11520 Wl Kho co khi 20 6 3 120 2880 12 | Nha xtrli nude cap 180 6 27 1080 25920 13° | Nha xir Ii nude thai 80 6 40 12 480 11520 14 | Gara 70 6 | #% | 1 | 440 | 10560 15 | Tram bign dign 20 6 | | 3 120 | 2880 16 | May phat dign 9 6 40 1 40 960 17 _| Kho nguyén ligu 25 «|| 4 160 | 3840 ‘THBC HIBN: NHOM 10 BHTP3 Page 60bE TAL THIET KE NHA MAY CHE BIEN THI GVHD: TS NGUYON KINH |"* ‘Tang c6ng, | 2370 | | je 20200 | 484800 | Tinh dién chiéu sing bao Ngo trdi chon 10 béng huynh quang logi bau due 100W-220V Céng sudt: P= 10100 = 1000W P., = 1000 + 20200 = 21200(W) = 21.20(KW) Bang10 :Tinh dign cho dong le: Céng suit ‘Céng suit sTT Ten thiét bj (KW/h) | Sé may | (KW/ngay) 1 | Bang chuyén 1QF 150 4 14400 2 | May da vay 70 1 1680 3 | May digu hoa lang da 30 i 720 4 ‘May digu hda stra ci B 2 3600 5 ‘May diéu hda céip déng. 30 1 720 6 | Hanh Tang lanh 21 i 504 7 | Kho chi dong 18,5 1 444 8 | Kho trir ding 267 3 1922.4 9 | May phn & 3 H TR "THC HIBN: NHOM 10 DHTPS Page 61bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH 10 [May lang da 0.75 1 18 TT | May quay thude 17 4 163.2 12 | May hin migng 0s 1 2 13 | May hat chan khong 09 H 21,6 14 | May soi Ki sinh tring 0.08 6 3.76 15 [Tong 428,09 28 | 10274,16 MWinim. ‘Téng long dign 0,449 10,759 3281,5 2. TINH LUQNG NUOC SU DUNG Nude diing gién tiép (ngodi san xudy) I. Nude riva thiét bj = Djnh mie 10m‘/ea, ~ Lurgng muée rita thiét bj trong mét ngay: ‘N4=10*3=30(m'/ngay) 2. Nude rita xe - Dinh mite: 0.3 (m'/xe ngiy). "THC HIBN: NHOM 10 DHTPS Page 62bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Luong nude rita xe trong mot ngay: N5=0,344=1.2(m'/ngiy). Nude ding trong sinh hoat 3. Nwée cho cong nhén tric tiép sin sudt. - Dinh mite: 25 (Vngusi). = Sé cng nhan truc tigp sin xudt 627 nguoi = Lugng mide cho nhin céng tryc tiép san xuit: N1=25*627=15675(lingay)=15,7(m’/ngay). 4.Nuéc cho b6 phn gidn tiép sin suat ~ Nude cho bé phan ians tiép sin suit N2 duge léy = 0,2*N1 N2=0,2*15,7=3,13(m'ingay) 5. Nivéte cho nhé tin - Dinh mite 25(Wngudsi ngay). Vay lung nude cho nha an li: N3=722*25=18050(lingay)=18,05(m’/ngiy). 6. Nuée tdi cay. = Dinh mic 5 lit/Im>, = Dy tinh dit tréng cay xanh 1 500m’, ~ Luong nude diing dé tudi cay: N4=5*500=2500(I/ngay)=2,5(m'/ngay). 7. Nee cho nha v6 sinh "THC HIBN: NHOM 10 DHTPS Page 63bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH ~ Dinh mite 12 livingudi ngay. Lurgng nude cho nha vé sinh: N5=722*12=8664(Vngiy)-8,664(m'/ngiy). - Téng long nude diing cho sinh hoat Ng@NI+N2+N3+N4+N5S=15,7+3,13+18,05 42,5 +8,664= 48,044(m'/ngay). Nude ding cho sin xuat - Nude ding trong giai doan ngdm: 1 gig thay nude 4 lan, 1 ligu. cd nguyén Lugng nuée ngim ca nguyén ligu cho mgt ca (Sgid) la: 32m* Lung nurée ngim cd nguyén ligu cho mét ngiy(24 gid): 96m" = Nude rita Kin 1 2031.9 x 2.2 x 24 =107.284 m /ngiy ~ Nuc diing trong giai doan phi lé (rita 2) Nutde chay theo voi khoang 3itiphut/voi Lung nurée rita trong Lea: 24x3x60x8 = 34.56 m’, Lung nude sit dung trong mét ngiy: 34,56x3 = 103.68 m’ /ngay - Nude diing trong céng doan rira 3 (sau edng doan chinh hinh) 1719.901 x2.2x24 = 98.81 m’ /ngay = Nude diing trong céng doan nita lan 4 (sau céng doan quay thudc) 1882.432x2.2x24 = 99.392 m' /ngiy ‘Vay tong luong nuse sir dung cho sin xudt mot ngly: "THC HIBN: NHOM 10 DHTPS Page osbE TAL THIET KE NHA MAY GVHD: TS NGUYON KINH Nex= 96 + 107.284 + 103.68 + 98.81 + 99.392 = 505.166 m* /ngay. Luong nudéc sir dung trong nha may mét ngay (tinh cho san xuat gian tiép va truc tigp) N= Non +Nox=48,044+505.166= 553.21 Bang 12 : Lurgng nude sir dung trong mét ngay sTT CONG DOANIMUC DICH LUQNG NUGC SU DUNG (MP/NGAY) 7 NuGe rita thigt Bj 30 2 Nude rita xe 12 3 Nuc cho eéng nha tryc tigp sin suat 15.7 a Nude cho bd phan gidn tigp sin suat 3.13 5 Nude cho nha fin 18.05 6 Nude tudi cay. 25 7 Nude cho nha vé sinh 8.664 g ‘Nude ding trong giai dogn ngim 96 9 Nude rita Win 1 107.284 10 Nutie ding trong giai doan phi Ie 103.68 iT Nudie ding trong cing doan rita 3 9881 12 ‘Nude ding trong cOng doan rita Yin 4 99.392 "THC HIBN: NHOM 10 DHTPS Page 65bE TAL THIET KE NHA MAY CHE BIEN THUY SAN Tong 553.21 ‘THC HIBN: NHOM 10 DHTPS Page 66bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH PHAN 9: TINH KINH TE A. VON CO DI 1. VON XAY DUNG NHA XUONG ‘Tuy tinh chat tig céng trinh ta tinh duge von dau tu x4y dung trong img véi don gid xéy dung: Vae= S*Daa Trong di: S: dign tich e6ng trinh, Daa. don gid xy dumg céng trinh “de inh ‘Von dau tu xay dung: V4 = 11494 (trigu dong) Vén dau tu c6ng trinh nhu dudng xa, tung bao..ldy 15% clia vn dau tur xay dung, V1=0.15"11494 = 1724.1 (trigu dong) — Vén du tw thm do thiét ké nha may ly 5% vn dau tw xay dung V2=0.05*11494 = 574.7( trigu déng) Vay téng vén dau wr xay dung V= Vxd+V14V2= (11494 +1724.1+ 574.7)= 13792.8 ( trigu déng) — Khéu hao xay dung "THC HIBN: NHOM 10 DHTPS Page 67bE TAL THIET KE NHA MAY CHE BIEN THI Ax= atv a: hé sé khdu hao vé xdy dung hang nm, né phu thude vao tudi tho cia céng trinh, ldy 80.05 AX= 0.05*13792.8= 689.64 (trigu ding) BANG 13 : Gia cng trinh nha miy ‘Ten eOng trink Kich thuve(m) | Digntich | Dongié | Thanh tien Dai | Rong | Cao | (m?) | (trigu/me) | (trigu/m’) Phan xutng chinh 44.00 | 20 | 7.0 | 968 50 4840.0 Kho thanh phim 1 10.00) 7.5 | 7.0 75 70 525.0 Kho thanh phim 2 22.00| 145 | 70 | 319 70 2233.0 Kho nguyén Tigu 500 | 5.0 | 7.0 25 35 875 Nha hanh chink 13.00) 40 | 100 | 104 47 488.8 Wii truréng, nha an 23.50/90 | 50 | 241 43 1084.5 Nha vé sinh, tim 200 | 09 | 18 3B 25 S75 Phong bio ve 400 | 30 | 33 2 3.0 36.0 Phong y t€ 400 | 40 | 30 16 35 56.0 Phong thay a3 300 | 40 | 30 105 25 262.5 Phong co kh 300 | 40 | 30 20 3.0 60.0 Gara 14.00 | 5.0 | 50 70 25 175.0 Tram bién thé 500 | 40 | 35 20 32 640 Nha xir Ii nude thai 16.00) 5.0 | 5.0 80 45 360.0 Nha xir Ii nude cp 18.00 | 10.0 | 30 180 43 810.0 Phong may phat dién | 3.00 | 3.0 | 3.0 9 3.0 27.0 Nha xe 2025) 40 | 50 ar 30 243.0 Phong dung cu 600 | 40 | 7.0 24 35 84.0 ‘Tong 2372.00 11494 ‘THBC HIBN: NHOM 10 BHTP3 Page 68bE TAL THIET KE NHA MAY CHE BIEN THI 2. VON DAU TU MAY THIET BI BANG 14: Von dau tw thiét bj AN GVHD: TS NGUYON KINH 86 luyng Gia ‘Tong tién stT TEN THIET BI (cai) (trigu) 1 | BANG CHUYEN IQF 4 20000 2 [MAY DAVAY 1 20 3 | MAY DIEU HOA KHU LANG DA 1 30 30 4 | MAY DIEU HOA KHU CHINH HIN, 2 30 60 5 | MAY DIEU HOA CAP DONG 1 40 40 6 _|MAY DIEU HOA HANH LANG LANH 1 20 20 7 | MAY DIEU HOA KHO CHG DONG 1 30 30 8 | MAY DIEU HOA KHO TRU DONG 3 40 120 9 |MAY PHAN CO 1 15 15 10 [MAY LANG DA H 20 20 11 | MAY QUAY THUOC 4 15 60 12 | MAY HAN MIENG 1 10 10 13 | MAY HUT CHAN KHONG 1 10 10 14 | MAY SOI Ki SINH TRUNG 1 65 65 15 | BE CHUA NGUYEN LigU 1 2 2 16 | BE RUA NGUYEN LiEU 2 2 a 17 |BANXULY 8 2 16 18 | HE THONG MA BANG 4 600 2400 19 [CAN 16 05 8 20 | TONG CONG 34 3893. | 228715 (Tr) ‘THBC HIBN: NHOM 10 BHTP3 Page 69bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH tu thiét bi: nhur thiét bj sinh hoat, dug dng, dd bao hé lao dong bing 20% so n chuyén Lip dat thiét bi bing 5% so véi Vrs Vay tng vn dau tw thiét bj Vrp=Trs* (140.24+0.05)= 28589.357 (Trigu dng) + Tinh khau hao thiét bj A=a, * Vr» = 0.05* 28589.357 =1429.468 (Trigu dong) VGi a, la ty 1é khau hao may méc thiét bj , lay a=0.05 * Tong von cé dinh Ved= V + Viu= 13792.8 + 28589.357 = 42 382.175 (Trigu ding) + Tién khdu hao hang nam AAxtAc 689.64 + 1429.468 = 219.108 (Triéu déng) B. VON LUU DONG 1, Tinh tién long, > Tinh tién lrong co ban: Ting sé lao déng gian tiép 14 209*3*15%= 94 ngwdi Luong téng gidm déc: 10 trigwthang Téng long gidm dée: 10 * 12 = 120 triguinam Luong pho tong gidm déc: 8 trigwthang Phé ting gidm déc 2 nguéi ‘Tong luong pho gidm doc: 2 * 8 *12 = 192trigw/nim Luong quan dée: 7 trigw/thing ‘Téng sé quan a 3 nguai "THC HIBN: NHOM 10 DHTPS Page 70bE TAL THIET KE NHA MAY ‘Téng long quan déc: 3*7*12= 252 trigu/nim ‘Téng sé truéng phong : 8 ngudi cho 8 phdng ‘Tong Iuong trudmg phing: 8*6*12= 576 trigw/nam ‘Téng s6 16 trudng : 33 ngudi cho 11 phong( 3 ca) ‘Tong long 16 truéng 5.2*33*12= 2059.2 trigwinam Luong nhan vién hanh chinh: 3.5 triguthang ‘Téng nhan vién hinh chinh: 47 ngui ‘Téng hutong nhan vién hanh chinh: 3.5*47*12= 1974 trigu/ndim Luong céng nhan trye tiép long trung binh: 3 trigu/thang, ‘Téng cong nhan tryc tiép: 627 ngudi Tong luong céng nhan truc tiép: 627*3*12= 22572 trigw'ntim ‘Téng s6 luong nhan vién: 2745.2 (trigu/nam) Bang 15: Luong co ban trong nha may Luong. cHuc vu (trigu/thang) ‘Téng (trigu/nim) Tong gidm de 10 1 120 Pho tong gid de 8 2 192 Quin de 7 3 252 ‘Truong phong. 6 8 576 To trang 32 3B 2059.2 Nhin vign hinh chinh 35 a7 1974 Lao dng true tigp 3 627 22572 "THC HIBN: NHOM 10 DHTPS Page 71bE TAL THIET KE NHA MAY CHE BIEN THUY SAN | GVHD: TS NGUYN KINH Tong 2745.2 > Tinh phy cap Chi phi phy cp lay bing 10% long co ban, Lye = O.1 X Ley = O.1 x 27745.2 *10°= 2774.52 *10°(trigw/nam) % Chi phi bao hiém xa hgi Chi phi bao hiém xa hi Lau = 0.02 x*27745. lay bing 2% luong co ban. *10° = 554,904 (trigu /nim) ‘Téng s6 tién mi nha may pha tra cho céin b6 nhin vién hang nam: L= Ly + Lan + Lye = (27745.2 + 2774.52 + 554.904)*10° = 31074.624 (trigu /nm) 2. Tinh chi phi bao bi Vop=n*Dan Diy don gid cia bao bi Dyy=10004/1 cai; n sé bao can trong mét nam ‘Ta cé nang suat ciia nha may 1a 15 000 000kg/nim. Méi bao PE chita Ikg sin phim, Do dé chi phi cn thiét 1& Vi= 1000 * 15 000 000 = 15000 000 000 ngin hay 15 ty 5. Tinh gid nguyén ligu: Gia mot ki nguyén ligu la: 15000d Bang 16: Thong ké gia nguyén ligu 1 gio (Trigu) | I ngay(Trigu) | 1 nam (Trig) Lugng nguyén ligu 4168 100032 30509760 (ke) Gia nguyen ligu (ign | 62520000 | 1500480000 | 4.57646 1 dang) "THC HIBN: NHOM 10 DHTPS Page 72bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH 4c him Luong nudc str dung trong nha may mét ngay (tinh cho san xuat gidn tiép va tryc tiép) N= Nou +Nsx=48,044+505.166= 553.21 Gia nude sit dung cho dich vu: 0.28USD/m° ‘Téng tién nude cha nha may trong mot ngay = 553.21*0.28"19000=2943077.2 (a) Téng tién murde ciia nha méy trong m6t nam = 2943077.2 * 305 = 897638546 d S.Chi phi dién Bang gid dign cita nh may trong timg thoi diém khéc nhau: Bang 17: Gia dign trén thy té ‘Thoi diém (h) Gi thap digm Gid binh thing | Gig cao diém Gia @kw/h) 483 875 1714 Vay gid dign trung binh=(483+875+1714)/3 =1024 (d/kwh) ‘Téng sé tién cho muc dich sit dung dién cia nha may Bang 18: Téng chi phi dign nha may di sir dung Gia Trigu dng/kw/h | Trigudng/kwingiy | Trigu déng/kw/nam Tong ligng tien 0.459776 11017216 3360.256 "THC HIBN: NHOM 10 DHTPS Page 73bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH Nhu la chi phi tiép thi, quang cdo, tiép khach...léy bing 1% tng chi phi cae chi phi khic eng Iai (tinh theo nam) Vogoii= (Vet Waser Vas Vann it Vena cotin)* 10°*0.01= (15000 + 3360.256 +897.638+ 457.646 *10°+27745.2)*10° * 0,01= 5046.49094 (Trigu) VAY vén liu dong cita nha may la Vout Vien Vnwse V nguyen iss V trong eo ban Vegoii=509695.5849 (Trigu ) C. TINH HIEU QUA KINH TE 1 Tinh gid thanh san phim Vig +A _ (509695.5849 + 2119.180)* 10° GTSP ; Q 150000 * 10° 4.121 (ngan/kg) 2. Doanh thu ciia xi nghiép. Gia thj trrdmg la 2,1. USD/Ikg tuong duong 38850 d (Lay 1USD=18500) + Nang suét ctia nha may Q = 15 000 000 Kg/nam. DT=15000000 * 38500= 582.75 (ty/nam), 3.Lgi nhudn ciia nha may © Loi nhuan tréc thué ctia nha may LN,= DT-Vid- A = (582.75 *10”- 509695.5849* 10° — 2119.108*10" 70.935 (ty/nam) ‘* Nop ngan sdch nha nude 28% Igi nhudin trude thué: NS=0.28*79.0935* 10" = 19.861 (ty/nim) © Lai nhuan thy té ctia nha may LN = LNt-NS = 70,935- 19.861 = 51.074 (ty/naim) "THC HIBN: NHOM 10 DHTPS Page 74bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH 4 Thoi gian thu hdi von Tong von c6 dinh Ved= 42 382.175 (Trigu déng) Thoi gian thu hdi von Ved 42382175 *10° 7 2382175 10" _= 0.7967 LN+A_— $1.074*10" + 2119.108*10° ‘Thdi gian thu héi von la 9 thang 17 ngay "THC HIBN: NHOM 10 DHTPS Page 75bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH PHAN 10 ING VA VE SINH Xi NGHIEP A. An todn lao dng ~ An ton lao déng 1a van 48 quan trong eiia nha my. Boi vi, n6 anh hurong ti site khée, tinh mang ciia nguéi lao déng, Lim giém nang xudt ctia nh’ may, gay thigt hai vé tai sin xi nghigp. Do dé phai quy dinh chat che phai tun tha. Dng thai e6 cfc hinh thite khen thudng va ki ludt dang dé thye hign an bign phap vé an toan lao déng budéc moi ngudi toin lao dng duge tot. 1. Cae nguyén nhan gay ra tai ngn - ‘Té chite lao dong khéng chat ché. - Y thite chp hanh cua ngudi lao dong chua cao. is ‘Su bé tri, trang bj may méc chua hgp ly. - Cac thiét bj bao hé lao déng khéng an toan. - Van hinh may méc thiét bi khong ding quy dinh, Il, Nhiing yéu t6 anh huéng dén bign phap an toan va bi¢n phap khie phyc. thé phai c6 voi céie phy tai phai c6 day tiép dat. . ‘Méi thiét bi phai sir dung diing céng suit, lip dat dang thong sé Ki thuat, M6i thiét bj phai c6 ghi nhat ki vn hanh. "THC HIBN: NHOM 10 DHTPS Page 76bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH = Céng nhan van hanh may méc thiét nghiém chinh, phai biét cdc van dé vé dign va biét cach xt li khi gap sy 6, - Nhing nguéi khng cé trach nhigm khong duge tu y sir dung cdng cu sta i phai duge dao tgo qua céc trudmg lip chita dign, Cong nhan khi tiép xte véi ludi dign phai c6 dung ey bao ho nh ngin tay cach dign ing _ Khi gp tai nan phai cit dién ngay lap tire diing ging tay cao su hay vi cich dign kéo ngudi bj nan ra khoi dong dign vi cdp ciru kip thei sau d6 dura di bénh vign. 2. Phong chéng chay nd. - Mét nguyén nhan do chay né 1a do 10 ri dign, chap dign hoe céng nhan vi pham an toan vé dign va chay nd gay ra, - Nha may can cé cac bién phap phong chay nhur trang thiét bi chita chay ( binh CO; ) dé chita chay kip thi khi c6 hoa hoan, thanh lp d0i chita chy trong céng hin, dinh ki tap hudn cho cong nhin vé phong chiy chita chy. 3. Chiéu sing, théng gid. - Hé théng chiéu sang va thong gid anh hudng dén sire khoe cia cong nhan, ‘Thiéu anh sang gay hai cho mit, khéng khi lim khéi byi gay ra bénh vé dudng hé hap cho céng nhan. Do dé can cé bién phap han ché cae ys 5 niy.. = Co ché dé wu dai voi céng nhan lam vige trong méi trudng déc hai. = Bé tri phn xuéng phii hop véi hung gid. - Dinh ki khém chita bénh cho céng nhan. 4, Tiéng 6n, d6 rung trong sin xudt, i ‘Tiéng dn, 46 rung cé anh hung ti site khde ciia céng nhin. Né Lim giam thinh gide giy ra bénh nghé nghigp dan dén lam gidm nang suat lao déng. - Bién phap khde phye: cn gin cdc thiét bj giém chdn dé gidm d6 rung, c6 phéng cach li véi cac thiét bi gay ra tiéng dn. Déng théi cé ché 46 wu dai voi cong hain Lim vige trong m trang nay. Dinh ki kiém tra sire khée cita c6ng nan, 5. Xir théi "THC HIBN: NHOM 10 DHTPS Page 77bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH = Do dic tinh cia day chuyén san xudt nhiéu loai phé thai cia ca phat sinh ra nhiéu khi théi nhu indol, skatol, NH; chinh vi vay can xir Ii khi truée khi thai ra moi trudng bing cach cho Idi qua nude. B. Vé sinh 1. Vé sinh may mie thiét bj. 1. Vé sinh sau ca sin xudt. = Cac thiét bi bang tai duge vé sinh bing khi nén. Cac thiét bi khac duge rita bing nude xa phong va duge rita lai bing nuée sach. 2. Vé sinh dinh ky. - Dinh ky nira thing hay theo quy dinh eiia cn b§ KCS thi cic thiét bi duge ngim rua bing xut sau dé duge trung héa bing acid H;PO, céng nghiép, cudi cing duge rita lai bang nude sach. V6 sinh nha may. - Nha may cé hé théng céng ranh thodt muse c6 nip day dé chin ric va ngin chan suru tra ctta ehudt, gidn, mudi - Cf dung di, hanh Tang trong nha may phai duwge quét don thuring xuyén. - Bén ngoai phai duge tring cay xanh dé chin gid bui, tao bong mat va bau khong kh trong Linh, IIL. V6 sinh ca nhain = COng nhan true khi vio nha may phai thay bao h6 cia nha may va mang bio h6 lao dong da quy inh. C6 khu vue cho cOng nhin vé sinh sach s8 sau khi im vige. inh ki kiém tra sire khée céng nhan. IV. Xir li chit thai "THC HIBN: NHOM 10 DHTPS Page 78bE TAL THIET KE NHA MAY CHE BIEN THI 1. Nude thai - — Nuée thai cia nha may cha yéu 18 duge thai cia khdu xit Ii nguyén Tigu. Nue thai nay cé cdc thanh phan hiu co dé lén men. Néu xa truc tiép ra ngoai mdi truéng thi nhiing chat hitu co dé giy 6 nhiém méi trudmg. Vi vay can phai xit li nude thai truée khi thai ra méi trung. Cé nhiéu phuong phap xir Ii nude thai trong 46 phuong phap sinh hgc ¢6 wu So d6 quy trink xir li nude Nude thai Song chan rac Bé dieu hoa Bé yém khi Bé hidu khi Bé ling Bé khir trang Nurde thai sau xir li & E Gidii thieh = Song chin rac durge ding dé chin ric va gidt tap chat c6 kich thude lén trong. nude thai. Song chin réc duge dit trude. "THC HIBN: NHOM 10 DHTPS Page 79bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH - Bé diéu hda ding dé King mét phan cin ban déng thoi nude vaio hé thong xir Ii. - Bé ling ty nhién va lén men ki khi. Tai day cat va chat khong tan duge ling hoa hw Ingng, mt phan giém mot phan BOD. Sau bé hiéu khi, nue thai durge bom tir bé kj khi sang bé hiéu khi, Tai day khi nén duge suc lién tuc vao bé tao diéu kign cho cdc vi sinh vat hoat dng phin hy hyp chat hitu co trong nude thanh bit, - _ Bé ting: Khi hn hgp huyén phit drge bom sang bé Ling mt phin biin Ting xudng duge bom tré lai bé hiéu khi va mét phan con lai duge chita vao bé chia bin, Nutée sau khi Hing chay sang bé khir tring rdi thai ra ngoai, Bain duge hit dinh ki, BANG 19: Tiéu chuiin gidi han t6i da cho phép nude thai ra song: (TCVN 5945-1995) Thong si Phuong phap xéc Gigi han t6i da dinh Pi May do PHT 69 ‘Chat rin lo limg. Trong lugng, 100mg/1 BOD Do luting O2 S0mg/t cop ‘Chuan 46 Bicromat 100mg/I Ghi chit . COD: nhu cau oxi héa hgc. * BOD: nhu cau oxi sinh hoc. 2. Rac thai = La tap chat loai bé tir céng doan xit li rae thai vé sinh xi nghigp. Rac thai nay duge gom vio thing rie cng cong va dé noi quy dinh. "THC HIBN: NHOM 10 DHTPS Page 0bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYEN KINH PHAN 11 QUAN LY CHAT LUQNG SAN PHAM Kiém tra chat lwgng san pham ché bién ‘Trong céng nghigp ché bién thiy san déng lanh, kiém tra chat luong san phim ngay trén day truyén ché bién 1a dic biét quan trong vi s® ngan chan va gidm bat tic hai dén chat Ivgng san phim cudi cing, dé viée tiét kigm nguyén ligu va nang cao chat lung san phim duge tét hon, 1, Kiém tra digu kign v@ sinh, nha xuéng, kho Didu kién tién quyét dam bao chit lugng mét sin phim thye phim: chung hay san pham thay sin dng lgnh ndi riéng, 1a gitt gin vé sinh cho san pham nhim ngan chan 6 nhiém vi sinh vat vén 1a nguén tic nhan gay nguy hai cha yéu déi voi sin phim bao gm: kiém tra ca méi truéng va téc nhan lay lan mam bénh nhu: nha xuéng, cong han, siie dich. 1.1. V@ sinh xung quanh xi nghigp Nha may phai dat 6 dja diém xa céc nguén 6 nhiém nhur hé réc, céng ranh 19 thign va trai Mat dat xung quanh nha may nén lat gach hode trat xi mang dé dé quét rita, tranh bin dat bui bam Idi vao nha may. Xung quanh nha méy duoc gitt sach sé, khong dé tu tap qua nhiéu phé ligu 1.2. V¢ sinh phan xuéng. ‘Thudng xuyén kiém tra, bao dudng nha xuéng. Bao dudng tat giim duge nguén 6 nhiém vi sinh vat. Cac bé mat kim logi nén xem xét, cao sach ri sét va son Iai. Gach lit "THC HIBN: NHOM 10 DHTPS Page @tbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH phai duge giit sach sé, néu vo phai thay méi. Cac vét nitt trén tuémg san déu duge trang kin bing xi ming, Kho lanh phai c6 ké hoach tu siza, quét voi, thanh tring sau khi kho da durge xuit Sin kho lanh thudng ¢6 hign tong déng bing kém chat bin va dB gay trugt nga, can phai cao sach méi tudn mét Lan. ‘Thuong xuyén quét sach tuyét trén gian béc hoi trong kho lanh. Khi quét tranh tuyét xudng phil én thanh phim bing cach day thanh phim bang vai w6t. Sau dé chuyén tuyét va nude ra ngodi kho. Béng dén trong kho lanh phai e6 boe ludi bao ve dé d& phng béng vo, man thay tinh roi vao thanh pham, Cie cia ra vao ca phan xudng thudng xuyén duge lau chi sach byi bam, tran bui thdi vio phan xuéng, Céng ranh thoat nude hing ngay phai khai théng, vét rac ban vudng viu 6 héc ket. Cé thé ding dung dich nudc voi dé khir tring, 1.3 V@ sinh san phim Khong dé nguyén ligu, bin thinh phim, nude dé, vat tr trye tigp trén sin nha.Nguyén ligu duge dé vao can xé hoc san tiép nhdn, ban thinh pham chira trong thau diit trén ké cao khdi stn 0.5m, nude da trade khi ding phai rita sach, Dung cu dung phé ligu khéng durge ding dug nguyén ligu, cing khéng duge ding dumg bin thanh phim, Dao kéo, dung cu ché bién phai duge sit tring, rita sach hing ngay Khéng dé ban thinh phim va nguyén ligu gan nhau trén mat ban xir Ii, "THC HIBN: NHOM 10 DHTPS Page 82bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Ban thanh phim trén day chuyén ché luén luén duge wép trong nude dé. Khéng duge sir dung dé da mudi nguyén ligu dé mudi thanh phim. xe day vin chuyén khudn ban thanh phim di cdp déng phai duge rita sach bang chlorine S0ppm truéc khi chat khuén lén. Khi ding xong, xit mide rita va dé noi qui dink. ‘San phim dong lanh ra khuén bao géi phai dug xép 1én ban cao réo. Trinh rudi bay vio khau bao g6i Khéng ding bao bi do dé bao géi sin pham. Khéng dim chan lén céc thing sin phim. Khéng dé nguyén ligu hoe hing héa khie vio trong kho chita thinh phim dong anh, 1.4 Kiém tra site dich Phé ligu, phé phim phai duge chuyén ra khu vy ché bién cing som cang tot va ‘Gp trung trong nhiing thing day kin dé ngan chan céc site dich va rudi nhing. Cita ra vao phan xuéng phai ehite chin, déng kin va hop manh nhuyén dé ngin rudi nhang. ‘Vach tung phai khéng cé ké nist,héc ket, tranh cho rudi bg len vao an nap. Ranh thodt nude tronng phan xudng e6 bing ludi chin ch6 16 thodt ra ngodi. ‘Nha vé sinh phai cé cita kin dao, khng cho site dinh, rudi nhang xm nhip. Diét rudi, diét mudi, digt chudt bang thudc trir sdu hode bay. 1.5 Vé sinh cong nhan ‘Céng nhin phai khdm site khée dinh ki dé kiém tra bénh truyén nhiém, "THC HIBN: NHOM 10 DHTPS Page 8sbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH Céng nhan c6 vét thong, mun nhot khéng duge lam vige trong phan xuéng, ng nhan duge phat day dit bdo h6 lao dong sach sé. Tit ca cn bd, e6ng nhan vin khi vio phan xudng phai e6 ma bao te, Yém va ging tay sir dung phai duge sat tring thong xuyén. ‘Nha vé sinh phai trang bi day di cho cng nhan sir dung ‘True khi busie véo phan xuéng lam vige, cong nin phai nhiing tay va ting véo dung dich chlorine, Khi lam vige trong phan xuong, céng nhin khéng duge deo nit trang, dong hd, khéng duge hut thude, trd chuyén, dita gidn, fin qua. Tuyét déi khong khac nhd. ‘Céng nhan khdu thanh phim phai rit sach s8. Trong ca lam viée, néu phai hd ro hau khac, khi tro lai khau cita minh céng nhn thanh pham phai rita tay chan bang chlorine, ‘Céc céng nhén khau khac dén hé tro khdu thanh phim trong ca déu phai rira tay bing chlorine. 1.6 Lich lam vé sinh phan xwong ‘Thuong xuyén theo dinh ki 2 gid trong ca lam viéc, khu vue ché bién duge xit nude rita vi dung dich chlorine 300ppm, ‘Cudi méi ca, khu vye sin xudt va dung cy déu duge rira sach bing x4 phong va thudc sat tring chlorine. Cudi mdi ngay lam vige phan xuéng duge tay rita bling dung dich chorine va xit nude rita sach. "THC HIBN: NHOM 10 DHTPS Page esbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH ft va don Cir 15 ngay cho ting vé sinh toan phan xudng, tdy rira mat bing san x sach eéng ran. 2. .Kiém tra cae cong doan san xuat 2.1 Khau tiép nhgn ~ Bé tri mét nhan vién KCS kiém nhiém kiém tra khau tiép nhan. ~ Kiém tra vé sinh va bio ho lao dng cOng nhan: rita tay, nhiing ting trong thude clorine 100ppm, phai mang ging tay day va dng cao. - Kiém tra nguyén ligu tiép nh§n: co dung tiéu chun xuat khau khong ? Xuéng nguyén ligu no rude? tra nude rita nguyén ligu: nude sach, lanh 5-10°C cé pha clorine SOppm. ~ Kiém tra phan logi nguyén ligu so bd: tt xu, dat. Khong cho nguyén ligu dap (hur hong) lin vao nguyén ligu ché bién xuat khau. - Kiém tra can xé: cn xé phai rita sach bang clorine va phoi nang cho khé trudc Khi ding lai thuat. Dinh ki kiém tra - Kiém tra bio quan nguyén ligu. Usp da duing ti 16 va xem lai sé nude da usp, ~ Kiém tra phé ligu e6 ding noi quy dinh va chéra dung, che dy ki lung khong? Co chuyén di kip thai khéng? - Kiém tra sitc dich, rudi_nhaing. Xem tinh hinh vé sinh khu tiép nhan c6 thuong xuyén khéng? Phé ligu trong va xung quanh nha mdy. Sir dung may bay rudi. Cita néo chic chin dé chin chudt bo xm nhiip vao phan xudng. 2.2 Khu xir ly "THC HIBN: NHOM 10 DHTPS Page 8SbE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH ~ Bé tri m@t nhfin vién KCS kiém nhiém kiém tra khau xir Ii, ~ Kiém tra vé sinh va bio vé cng nhan: nia tay, nhiing ting trong nude clorine. 2.3 Khiu phan ed ~ B6 tri m6t nhan vién KCS kiém tra khdu phan ed. - Kiém tra vé sinh va bao h6 céng nhan: rita tay, nhiing ing trong nude clorine 100ppm trude khi vao san xuat. - Kiém tra c@ cd va d6 déng nhit, - Kiém tra noi lim vige: ban ghé ké vita tim thao tac, dim bao thoat nude tét, anh sang day da, ~ Kidm tra vat ur san xudt: thaw, 18, khudn, 3. Kiém tra chat lgng sin phim 3.1 Lay miu - Chat Iugng 16 hang duge xac dinh trén co sé nhiing két qua kiém nghigm mau thir cia 16 - Trude khi li voi miu, phai xc dinh tinh déng nhat cua 16 hang déi chié ta kém theo, kiém tra bao bi ctia 16. - Déi vai méi 16 hang, mé tir 1-5% s6 thing cae vj tri khde nhau trong 16, méi thing ly mt don vi, tng s6 mau ly nhé hon hode bing 0,1% s6 lugng 16 hing, - Trude khi ra déng, mau duge chia thanh 3 phin: 30% dé phan tich ly héa, 40% 48 phan tich vi sinh vat. ~ Néu két qua liém tra cé nghi van thi phai lay mau lai dé kiém tra lan 2 vi s6 luong gp doi. "THC HIBN: NHOM 10 DHTPS Page 86bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH - Néu gi mau dén phdng thi nghiém khdng xa noi ly mau thi phai g6i miu biing gidy sach dung trong thing sach, Néu gi mau di xa thi mau phai duge gitt trong thiét bi lanh chi chénh léch véi nhigt dO phong bao quin 2°C va kém theo gidy ti cin thidt, 3.2 Phuong php kiém tra trang thai bén ngoai, nhigt dO déng lank va khéi Ingng toan bp Néu san pham nim trong bang thi kiém tra hinh dang mau sic, bé day lép bang phi ngoai sin phim, Néu san pham trang bang thi 'm tra bén ngoai lip do bing. Xée dinh ton bo khdi lwgng don vi sin phim. Ding edn véi dO chinh xic + Sgram, cf ton b6 san phim cé bao bi va bing. Nhigt d6 trung tam cia sin phim duge xic dinh bing eéch ding khoan, khoan siu tir ngoai vio dén gitta sin phim dgt nbiét ké vao dé xéc dinh nhiét 49. 3.3 Kiém tra cam quan va ly tinh ‘Dai voi cd nguyén con xée dinh sw xay xét, kiém tra bé phn mat, mang, rudt, bung. D6 dan hdi cia snar phim duge xac dinh bang cach lay ngén tay 4n nhe vio phan thit iia san pham. Mita cia sin phim duge xdc dinh 6 ché sing va khéng cé nhimg vat cé mau gt gan san pham Kiém tra mii 6 noi thodng mit va Khong ¢6 mii Ia. 3.4 Kiém tra vi sinh vat Kiém tra chi s6 Ecoli "THC HIBN: NHOM 10 DHTPS Page 87bE TAL THIET KE NHA MAY CHE BIEN THUY SAN Kiém tra colifrom ‘THC HIBN: NHOM 10 DHTPS Page 88bE TAL THIET KE NHA MAY CHE BIEN THUY SAN GVHD: TS NGUYAN KINH TAI LIEU THAM KHAO SACH 1, Thiét ké nha may, truong DHCN TP HCM, nim 2008 2. Ki thudt lanh dai crong. PGS-TSKH Trin Dire Ba. NXB DH QG ‘TPHCM.2007 3. Céng nghé tanh thiy san, Trin Dire Ba-Nguyén Van Tai. . NXB DH QG TPHCM.2004 TRANG WED 4. ttp://www.canthopromotion.vn/index.php?option=com_content&task=view id= 1 18<emid=62_ 5. http://cuocsongviet.com, vi/index.asp?act~dp&id_tinh=14 6. http:/'viwikipedia.org/wiki/C%E1%BA%ATn_Th%C6%AL 7. http:/iwww.vea.org.vn/Default.aspxtabid=1238&News=1615&CategoryID= 13 8. htip:/www.vietgle. vivtrithueviet detail aspx?key=qu%E 1%BA%ADn+%C3 9% 94+M%C3%B4ngtype=A0 9. hup://tintue.xalo,vn/001444810636/can_tho_quy hoach_nghe_nuoi_ca_tra, theo_huong_ben_vung.html 10.http://vietchinabusiness.vn/cong-nghip/nong-nghip/735-can-tho-quy-hoach- nghe-nuoi-ca-tra-theo-huong-ben-vung.html 11 http://vnexpress.net/GL/Xa-hoi/2009/09/3BA1386D/ "THC HIBN: NHOM 10 DHTPS Page 69bE TAL THIET KE NHA MAY PHY LUC Bang 1 Cac ldp edich nhiét panel trén, nedng kho cdp ding 1T Lépy DO diy Hg s6 dan nhigt 1 Lép tn 0.5 — 0.6mm 453 2 Lép polyurethane 150mm 0.018-0.020W/m.K 3 Lép ton 0.5-0.6mm 453 Bang 2) Céc lp cach mhiét nén kho cdp déng STT ‘Lép vat ligu Chiéu day, mm Hé sé dn nhigt Wim.K 1 ‘Lop vita tring nén 10-20 0.78 2 | Lop bé tong cot thép 75-100 128 3 | Lép gidy dau chéng tham 2 0.175 4 Lép cach nhiét 200 0.018-0.020, 5 ‘Lop gidy dau chong thim 2 0.175 6 | Lép hic in quét lien tuc Ol 0.70 7 Lop bé tong, 150-200 1.28 Bang 3: Cac kiéu may TOF thudng sit dung MODEL S-IQF S-IQF S-IQF 500T 350T 250T ‘Céng suat cp dong Kgh 500 350 250 ‘THBC HIBN: NHOM 10 BHTP3 Page 90bE TAL THIET KE NHA MAY CHE BIEN THUY SAN COng sudt Tank Keaih | 108.000 | 90.000 68.000 San phim clip dong Tém (PTO, HILSO, P PUD, PD), Muc, ca, so C& sin phim cp dong Conilb 8/12 dn 3007500 Nhiét d6 san pham vao/ra ae 10-18 Nhiét d6 khong khi trong budng C “32 din 36 Phuong phap clip dich Bom dich hoge tiét law trye tiép Mai chat fanh NH/R22 Bing tai Thép khong ri Chigu rong bing tai mm 1.200 Chiu diy cach nhigt budn Tanh mm) 150 Chidu dai budng cip ding mm | 22.000 | 15.000 11.000 Chigu rong min) 3.000 Chidu cao mm) 3.300 Thoi gian cip dong phiit 3-30 Phuong phap xa bing Bling nude hoc méi chit néng Ngudn dign 3Ph/380V/50Hz "THC HIBN: NHOM 10 DHTPS Page ot