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    Comparator of surfaces check preparation

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    Comparator of surfaces check preparation

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    26 views13 pages

    Iso 8503-4 Iso Surface Comparators

    Uploaded by

    zwfuis
    Comparator of surfaces check preparation

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 13
    DEUTSCHE NORM August 1995 ‘Surface roughness characteristics of blast-cleaned steel substrates Method fr the calloration of ISO surace profie comparators and for the determination of surface profle using a ys Instrument (SO 8608-4: 1988) English version of DINEN ISO 8608-4 EN ISO 8503-4 This standard incorporates the Engish version ot ISO 8503-4. le 25.220.20; 87.020; 91.080.10 Descriptors: Coatings, surface roughness parameters, steel, surface profile comparators. \Vorbereitung von Stahloberflachen vor dem Auftragen von Beschichtungsstoffen; Rauhsltskenngrosen von gestrahiten Stahloberflachen. Tell4: Verfahren zur Kalibrierung von ISO-Rauheitsvergleichsmustern und zur Bestimmung der Rauheit; Tastschnittverfahren (\SO 8503-4:1988) European Standard EN ISO 8503-4: 1995 has the status of a DIN Standard. ‘A comma Is used as the decimal marker. National foreword This standard has been published in accordance with a decision taken by CEN/TC 199 to adopt, without alteration, International Standard ISO 8503-4 as a European Standard, The responsible German bodies involved in Its preparation were the NormenausschuB Anstrichstoffe und ahnliche Beschichtungsstoffe Paints and Vamishes Standards Committee) and the Normenausschu8 Bauwesen (Building and Civil Engineering Standards Committe), Joint Technical Committee Korrasionsschutz von Stanibauten. The DIN Standards corresponding to the International Standards referred to in clause 2 of the EN are as follows: 180 Standard DIN Standard 1803274 DIN 4768 and DIN 4772 180. 4287-1 DIN 4762 180.4618 __DIN 55945 and DINEN 971-1") 180 8503-1 DINEN ISO 8503-1 180 8503-2 DINENISO 8503-2 180.8503-3DINENISO 8503-3, 180 8504-2 DINENISO 8504-2 ) Standards referred to (and not included in References and Annex ZA) IN 4762 Surface roughness; concepts, surface and its parameters (identical to ISO 4287-11984) DIN 4768, Determination of surface roughness parameters R,, R,, and R,,., using electric stylus instruments; concepts and measuring conditions bina7z2 Electrical stylus instruments for surface roughness measurement DIN 55945 Coating materials (paints, varnishes and similar materials); concepts DINEN 971-1 Paints and varnishes; vocabulary for coating materials; general concepts") DINEN'ISO 8503-1 Surface roughness characteristics of blast-cleaned steel substrates; specifications and definitions for 180 surface profile comparators for the assessment of abrasive blast-cleaned surfaces (IS0 8503-1: 1988) DINEN ISO 8503-2 Surface roughness characteristics of blast-cleaned steel substrates; method for the grading of surface profile of abrasive blast-cleaned substrates using a comparator (ISO 8503-2: 1988) DINEN ISO 8503-3 Surface roughness characteristics of blast-cleaned steel substrates; method for the calibration of 180 surface profile comparators and for the determination of surface profile using a focusing mi- croscope (ISO 8503-3:1988) DINEN SO 8504-2 Preparation of steel substrates before application of paints and related products; surface prepa- ration methods; abrasive blast-cleaning (ISO 8504-2:1992)) TAK present at the stage of draft EN comprises 11 pages. ‘Suh Varay Gna Bern, has ha roa igh ose for eran Standards ON NOTeN ‘DINEN SO 8508-4 Engl. Price group 8 EUROPEAN STANDARD NORME EUROPEENNE EUROPAISCHE NORM EN ISO 8503-4 May 1995 10 25,220.20; 87.020; 91.080.10 Descriptors: Coatings, surface roughness parameters, ste , surface profile comparators. English version Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile; stylus instrument procedure (ISO 8503-4: 1988) Préparation des subjectiles d'acler avant application de peintures et de produits assimilés; caractéristiques de rugosité des subjectiles d'acier décapés. Partie 4: Méthode pour étalonner les échantilons de comparaison viso-tactile 1SO et pour caractériser un profil de surface; utlisa- tion d'un appareil a palpeur Vorbereitung von Stahloberfléchen vor dem Auftragen von Beschichtungsstoffen; RauheitskenngrdBen von gestrahiten Stahloberflachen. Tell 4: Verfahren zur Kalibrierung von 1SO-Rauheitsvergleichs- ‘mustern und zur Bestimmung der Rauhelt; Tastschnittverfahran 480 9509-4:1988) (50 8503-4: 1988) ‘This European Standard was approved by CEN on 1995-03-14 and is identical to the ISO Standard as roforred to. CEN members are bound to comply with the CEN/CENELEC intemal Regulations wich stipu- late the conditions forgiving this European Standard the status ofa national standard without ‘any alteration. Up-to-date lists and bibliographical references concering such national standards may be ‘obtained on application to the Central Secretariat or to any CEN member. ‘This European Standard exists in three official versions (English, French, German). A version in ‘any other language made by translation under the responsibilty of a CEN member into its own language and notified to the Contral Socrotariat has the same status as the official versions. (CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, ‘Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comité Européen de Normalisation Europaisches Komitee far Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels © 1995. Copyright reserved to all CEN members. Ret, No. EN ISO 8503-4:1995 E Page 2 EN ISO 8503-4:1995 Foreword International Standard 180 8503-4:1988 Preparation of steel substrates before application of paints and related products; surface roughness ‘characteristics of blast-cleaned steel substrates; method for the calibration of 1SO surface profile com= parators and for the determination of surface profile; stylus instrument procedure, which was prepared by ISO/TC 35 ‘Paints and vamishes' of the International Organization for Standardization, has been ‘adopted by Technical Committee CEN/TC 139 ‘Paints and varnishes" as a European Standard. This European Standard shall be given the status of a national standard, either by publication of an Identical text or by endorsemant, and conflicting national standards withdrawn, by Novernber 1996 at the latest. In accordance with the CEN/CENELEC Internal Regulations, the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice ‘The text of the International Standard ISO 8503-4:1988 was approved by CEN as a European Standard without any moci- fication. NOTE: Normative references to international publications are listed in Annex ZA (normative) 0 Introduction ‘The performance of protective coatings of paint and related products applied to steel is significantly affected by the state of the steel surface immediately prior to painting. The principal factors that are known to influence this performance are 1a) the presence of rust and mill scale; bl the presence of surface contaminants, including salts, dust, oils and greases; ©) the surface profile. International Standards ISO 8501, ISO 8502 and ISO 8503 have ‘been prepared to provide methods of assessing these factors, while ISO 8504 provides guidance on the preparation methods that are available for cleaning steel substrates, indicating the capabilities of each in attaining specified levels of cleanliness, These International Standards do not contain recommenda tions for the protective coating systems to be applied to the steel surface. Neither do they contain recommendations for the surface quality requirements for specific situations even though surface quality can have a direct influence on the choice of protective coating to be applied and on its performance. Such Fecommendations are found in other documents such as rational standards and codes of practice. It will be necessary for the users of these International Standards to ensure that the ‘qualities specified are — compatible and appropriate both for the environmental conditions to which the steo! will be exposed and for the protective coating system to be used; —_ within the capability of the cleaning procedure speci- fied, The four Intemational Standards referred to above deal with the following aspects of preparation of steel substrates 1S0 8501 — Visual assessment of surface cleanness, Pages EN ISO 8503-4:1995 1S0 8502 — Tests for the assessment of surface clesn- fines; 180 8603 — Surface roughness characteristics of blast- cleaned steel substrates; 1S0 8504 — Surface preparation methods. Each of these Intemational Standards is in turn divided into separate parts. The stylus instrument is commonly used in the precision measurement of surface textures resulting from machining and abrading procedures. The method is highly reproducibie and totaly independent of the operator and, if required, some in- struments can provide a graphical representation of the sur- face, This procedure may also be used to determine the profile of a substrate after abrasive blast-cleaning either directly or from a replica, 1S0 8503-3 describes the procedure using a focusing micro- scope, 1S0 8503-1 specifies the requirements for ISO surface profile comparators, and ISO 8503-2 describes the procedure for their use. The many abrasive blast-cleaning procedures in ‘common use ere described in ISO 8504-2. 1 Scope and field of applica n 1.1. This part of 1S0 8506 specifies the stylus instrument and describes the procedure for calibrating ISO surtace profile com pparators complying with the requirements of ISO 8503-1 1.2 This part of 180 8503 is also applicable to the determina- ‘tion ofthe surface profile, within the range Rys = 2010 200 um, of essentially planar blastcleaned steel. The determination may be carried out on a representative section of the blast-cleaned surface or, if direct observation of the surface is not feasible, on a replica of the surface (see annex Cl NOTE ~ Where appropriate, this procedure may be used the toughness profle of other abrasive bast cleaned substi sessing ‘An alternative procedure is described in ISO 8503-3, Page 4 EN ISO 8503-4: 1995 2 References 1803274, Instruments for the measurement of surface roughness by the profile method ~ Contact transformation — Contact profile meters, system M. 180 4287-1, Surface roughness — Terminology — Part 1: Sur- face and its parameters. 180 4618, Paints and varnishes — Vocabulary. 1S0 5436, Calibration specimens — Stylus instruments — Types, calibration and use of specimens. 180 8503, Preparation of steel substrates before application of ‘paints and reloted products — Surface roughness cheracter- istics of blast-cleaned stee! substrates — Part 1 : Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast ‘leaned surfaces. = Part2: Method for the grading of surface profile of abrasive biast-cleaned steel — Comparator procedure. — Part3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure. 1S0 8504, Preparation of stee! substrates before application of ‘paints and related products ~ Surface preparation methods — Part 2: Abrasive blest-cleaning.” 3. Defi For the purpose of this part of ISO 8503, the definitions given in 1S0 4818 and ISO 8503-1, together with the following, apply. Attention is also drawn to the terms used and/or defined in 1SO 3274, 1SO 4287 and 1SO 5436, prepared by ISO/TC 57, ‘Metrology and properties of surfaces. ns, 3.1 evaluation length, /, (as defined in ISO 4287-1) : The length (see figure 1) over which the values of the surface parameters are assessed, and which may contain one or more ‘sampling lengths, /. 3.2. traversed length, /,: The sum of the startup length, the evaluation length J, and the run-out length (see figure 1). NOTE — This term s defined in ISO 4287-2 as “the complete length of the pick-up movement along the surface being measured. The similar terms “"waversing length” and “wansverson length” are sometimes sed! ‘Measurement of the peaks and valleys by vertical displacement of a stylus traversing the test surface in the direction of travel over the specified traversing length. 1) At present atthe stage of cra Determination of the mean maximum peak-to-valley height, Ryg by the equipment in accordance with the instructions of ‘the instrument manufacturer Repetition of the procedure to obtain values at not less than 10 different locations on the test surface and calculation of the ‘grand mean maximum peak-to-valley height Rys. 5 Apparatus Stylus instrument, complying with the description in 1S0 3274, and equipped with a diamond stylus in good con dition assessed as described in ISO 5438. The tip radius shall be 5 1 um. The stylus shall traverse an evaluation length /, of 12,5 mm and the corresponding sampling length / shall be 2,8 mm. The rate of traverse of the stylus shall be not greater than 1,0 mm/s, 6 Test surfaces 6.1. ISO surface profile comparator Visually check that each segment of the ISO surface profile ‘comparator (see SO 8503-1) that is to be calibrated is un damaged. Lightly lean the surface with a dry, fine bristle brush 10 remove any particles of dust and then, using a similar brush, wash the surface with petroleum spirit, 40/60 (commercial ‘grade), to remove oil and grease residues. Allow to dry before carrying out the calibration. Calibrate each segment of the ‘comparator as described in clause 7. 6.2 Blast-cleaned steel substrates/replica Visually check that the surface that is to be measured is un- damaged. Lightly clean the surface with a dry, fine bristle brush to remove any particles of dust and then, using a similar brush, wash the surface with petroleum spirit, 40/60 (commercial {grade) to remove oil and grease residues. Allow to dry before carrying out the procedure, Determine the surtace profile as described in clause 7. NOTE ~ 1¥a replica (see annex C) is to be measured, clean it only with a dry brush, 7 Procedure for measurement of the mean maximum peak-to-valley height, Rs 7.1 Locate the test surface (208 clause 6) under the stylus in- strument (clause 5) so that the measurements are taken on a test area not less than 5 mm from any edge. 7.2. Determine the mean maximum peak-to-valley height Rys of the test area in accordance with the manufacturer's instruc- tions for the stylus instrument using an evaluation length /, of 12,5 mm and the corresponding sampling lengths / of 2,5 mm. Record on the form given in annex B. 7.3 Repeat the procedure described in 7.1 and 7.2 until Values of Ry have been obtained over at least 10 evaluation lengths uniformly distributed over the surface of the com- pparator or test area. Carry out the surface measurements with not more than four sets of readings in any one direction (se figure 2) 7.4. Repeat the procedure described in 7.1, 7.2 and 7.3 for teach surface to be calibrated or determined. 8 Calculation and expression of results 8.1. Calculate the grand mean value Rg and the standard

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