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    This contains the general cable declension with current ratings. This document has been downloaded from the internet not mine.

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    Cable Sizes with Current

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    This contains the general cable declension with current ratings. This document has been downloaded from the internet not mine.

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    © All Rights Reserved
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    8 views44 pages

    Cable Sizes With Current

    Uploaded by

    Vivin Jayachandran
    This contains the general cable declension with current ratings. This document has been downloaded from the internet not mine.

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 44
    ty) 9001:2008, Iso RCs rod aE Details make the Difference XLPE INSULATED HEAVY DUTY CABLES 650/IlI00v. © POLYCAG Connection Zindagi Ka LV, PVC & XLPE POWER CABLES WITH COPPER AND ALUMINIUM CONDUCTOR LV, PVC & XLPE CONTROL CABLES WITH COPPER CONDUCTOR M.V. POWER CABLES UPTO 33 kV EHV CABLES FROM B8KV TO 220KV M.V./ LV. AERIAL BUNCHED CABLES (ABC) ZERO HALOGEN CABLES FIRE SURVIVAL CABLES (FS) INSTRUMENTATION CABLES SCREENED / UNSCREENED INDUSTRIAL BRAIDED CABLES THERMO COUPLE / COMPENSATING CABLES LEAD SHEATHED CABLES RUBBER CABLES RAILWAY SIGNALLING CABLES TELEPHONE CABLES ORY & JELLY FILLED BUILDING WIRES FR / FRLS / FRZH/ FRLF / FRFS SINGLE CORE INDUSTRIAL FLEXIBLES PVC / FR /FRLS / FRZH / HRFR / HR / HR-FRLS / FRLF / FRES MULTI CORE INDUSTRIAL FLEXIBLE CABLES SUBMERSIBLE FLAT AND ROUND CABLES COAXIAL CABL LAN CASE / CAT 6 CABLES WELDING CABLES SOLAR AC/DC CABLES STEEL BRAIDED CABLES SPECIALITY CABLES SUITED FOR MARINE / GIL & GAS / EXTREME FIRE CONDITIONS / HIGHLY CORROSIVE ENVIRONMENT / TRAFFIC / AIRCRAFT / SPACE STATION / AUTOMOBILES OPTIC FIBRE CABLES (XN hehe Details make the difference Introduction ‘Advantages of Polycab XLPE Cables & Selection Comparative Current Rating and Short Circuit Rating for XLPE Cable Vis-a-Vis PVC Cables Technical Data Tables Rating Factors Handling ® BOLCAR concn dag a DIUM em taem BUCK INer COMPANY PROFILE Polycab an ISO 9001:2008, ISO 14001: 2004, OHSAS 18001:2007 company, is India's No. 1 Cables & Wires Company, with a glorious track record of over 4 decades. We have the reputation ‘of being the fastest growing company in the Indian Cable industry. We believe that our ‘compatve edge lies in product innovation as well as superior quality and ready availabilty. Our Daman and Halol manufacturing facilities were created to address these specific needs. Our ‘manufacturing set-up is state-of-the art, from world renowned suppliers of machinery and technology. At Polycab, we constantly strive to bring greater happiness to our customers through best in class products and services. We at Polycab understand the importance of both aesthetics and performance. Polycab has crossed Rs. 8300 Crore turnover and is set to achieve Rs. 10,000 ‘crore turnover in the coming decade. In an on-going process to improve Customer satisfaction, Polycab offers avarity of services + Commercially competitive prices + Reliable & consistent quality + Reliable & just intime delivery + Product development for a changing market *+ A targeted stocking policy * Technical support for applications / projects Polycab derives its strengths from its customers. The growth of the later i a prerequisite tothe ‘growth ofthe company and hence customer satisfaction is its prime objective. Over the years sincere service and dedication of its customers has earned the company distinguished clientele ‘& consultants which includes leaders in sectors lke Utlites, Power Generation, Transmission & Distribution, Petroleum & Oil Refineries, OEM's, EPC contractors, Steel & Metal, Cement, Chemical, Atomic Energy & Nuclear Power, etc. Polycab has highly experienced, qualtied and dedicated professionals with strong adherence tothe quality management system. Polycab has, offices allover the country and also has a wide network of authorised distributors and dealers to cater to allthe customer segments inindia and abroad, E/N Came} QUALITY CERTIFICATIONS E/N Came} QUALITY CERTIFICATIONS B PCR QUALITY CERTIFICATIONS E/N Came} QUALITY CERTIFICATIONS @ PAB ae@r-le) (ot POLYCAG concn dag a XLPE insulated heavy duly cables were introduced worldwide in mid sities. These cables have ‘overcome the limitations of PVC Insulated Cables such as thermal degradation, poor moisture resistance and thermoplastic nature The advantages of XLPE Insulated cables in comparison to PVC insulated cables are as under: A. Technical Advantages: 1, Higher current ating, higher short cirutt rating approx. 1.2 times that of PVC 2. Thermosetting in nature 3. Higher insulation resistance 1000 times more than PVC cables. 4, Higher resistance to moisture 5, Better resistance to surge cures, 6. Low dielectric losses. 7. Batter resistance to chemicals, 8. Longer service lite 9. Comparatively higher cable operation temperature $0°C and short circuit temperature 250°C B. Commercial Advantages: 1. Lower laying cost because of comparatively smaller diameter of cable and higher weight 2. Lower instalation charges asthe dlametar of cable is comparatively lesser with smaller bending rads, requiring less space requirement fr laying cables. 3. **One size lower cable can be used as compared to PVC insulated cable “Density of XLPE is lower than PVC ** For longer cable length voltage drop shall be considered Polycab Cables of 33KV E 3X 400 Sq. mm have been successfully type tested al ‘KEMA - Netherland (an internationally acclaimed Testing Laboratory). Advantages of Polycab XLPE Cables HIGHER ELECTRICAL STRENGTH RETENTION HIGHER SHORT CIRCUIT RATING BETTER ELECTRICAL, MECHANICAL & THERMAL PROPERTIES. EASY JOINTING & TERMINATION Selection of Cables Power Gables are generally selected considering the application. However following factors are important for selection of suitable cable construction required to transport electrical energy form. ‘one endothe other. 1) Maximum operating voltage. 2) Fauttlevel. 3) Load to be carried. 4) Possible overloading during & magnitude 5) Route lenath and votage crop. 6) Mode of installation considering instalation environment such as ambient & ground ‘temperature as well as chemical & physical properties of so. 7), Flame retardant properties. All sizes of POLYCAB XLPE cables are designed for standard operating conditions in India and abroad, ‘The standards adopted are after duly considering the geographical / climatical conditions and general applications of power for ules, distribution and generation purposes. ‘The cables are manufactured conforming to Indian & International cables specification forXLPE Insulated cables. Customer specific requirements can also beet ® Comparative Current Rating and Short Circuits POLWCAG Rating for XLPE Cable Vis-a-Vis PVC Cables retin nde Ko ‘COMPARATIVE CURRENT RATINGS OF 650/1100 VOLTS MULTICORE HEAVY DUTY PVC INSULATED CABLES & XLPE INSULATED CABLES. (8.856 4Gure UmmavedArmoved PVC Seas Cabs wth Aurnn Conaua) InGround ina Appox\otage Drop n Gund Ima Approx Votage Drop Sqm nro. fo amp it fo nro amp | 16 61 82 4 7” e 420 2% 7" 70 250 % 3 270 35 4 5 1.80 14 4 190 50 m 108 130 138 198 140 7 136 131 093) 164 175 099 95 183 182 058 197 26 a7 120 185 186 054 228 249 058 150 206 212 046 240 288 48 185 234 285 038 282 329 039 240 mn 231 028 ser 92 ost 300 305 338 025 369 482 026 400 388 390 020 220 526 ot ‘COMPARISON OF SHORT CIRCUIT RATING FOR 1 SECOND DURATION FOR * PVC & XLPE Insulated Cables “> with Copper and Aluminium Conductors. (Cuetn kAmps) Samm Copper Auminion Copper Aleiium 15 0.73 - at 28 0283 - 036 4 os 0303 osr 038 6 089 0485 086 087 10 115 0758 140 094 16 14 121 2390 150 6 208 190 60 240 * PVC Type A insulation as perS-5831 84 *** PVC Cables as perIS-1554 (Par-1)-1988 % 403 288 5 330 ** YLPE Cables as per 18-7098 (Part-1-1988 50 575 378 710 470 70 805 531 10 680 4) Max. Conductor Temperature during Operation PVG XLPE 5 1080 120 1860 8 ve od 120 13.80 10 170 1130 10 1730 1140 2140 420 2) Max. Conductor Temperature During 185 2130 1402 2540 1750 Short circuit. 160" C 250°C a am) ioe aa ee Formula relating Short Gircit Rating with durtion soo 2480 2280 2290 2030 400 6 240 8730 s770 tte sn 00 5780 38 7140 120 Pr a 7 Where ) i] ia © a) It” = Shor iruit Rating for Seconds, 00 2 60 11430 7530 Duration in seconds 1000 15 5 14290 9420 ‘Shor Circuit rating for 1 second. Technical Data [APPROXIMATE CAPACITANCE (Microtarads/ Kn) 1.1 KV XLPE CABLES. Seat ae Armoured ee nao) = E 006t 015 24 zs 0.088 one am 029 e 0.065 02 6 0 : oom 025 10 043 032 0.081 oat 6 ast 036 0.088 036 2% 049 038 ones oat s 037 044 0.096 oar 50 058 046 0.098 050 0 083 ost 100 053 5 073 059 onto ost 120 a7 ost ona 06 150 073 ost ona 084 135 059 059 onto 085 240 om 064 onto 088 300 080 059 0.120 087 400 083 070 ox20 087 500 082 ont on20 069 630 087 075 onto 07 800 92 078 1000 ast ost [APPROXIMATE REACTANCE AT 50 HZ (OhmvKin) 1.1 KV XLPE CABLES, Unarmoures Srmouret ; 15 0.155 0107 25 0.12 0.085 4 0.12 0.0927 6 0123 owes 10 ota 0134 0.0857 6 0.108 0.125 0.008 2% 0.108 0120 80s 3% 0986 ota 07s 50 00937 0.108 0075 0 0.080 0.102 0074 6 ses 0.100 ora 120 ose 0368 oor 4150 0839 0941 ors 135, 00836 on9a2 oars 240 0813) 0.090 ort 300 00795 0381 0705 400 oo7a7 00873 oro 500 oorra 0.0859 one 630 0785, oss 0.0608 300 0.9755 0.0826 1000 00752 00825, 10 Technical Data onviere concn dag a [CONDUCTOR TECHNICAL INFORMATION FOR SINGLE CORE AND MULTICORE CABLES ‘CONFORMING TO 1S-8130/1964 (STRANDED - CLASS.2) COPPER & ALUMINIUM CONDUCTORS. Non Compactes Compacted Plain Copper Aluminium -PinCopper Aluminium ound / Shapes Samm ou, Aw. ou, AU. ‘ohmkm —___ohmikm | ObmvKm | ohmkm TS 7 7 5 72.10 181 1850 27 25 3 3 - Tat 21 9.8 1550 * 7 3 B 461 Tat 590 948 & 7 8 - 3.08 451 394 590 10° 7 7 6 183 3.08 234 30 18 7 7 6 6 115 191 147 244 % 7 7 6 6 or 120 093) 154 5 7 7 6 6 0524 0868 ost ut 50 19 9 5 6 0387 ost 0.495 082 70 19 19 2 2 0268 aaa 0303 0567 95 19 19 15 15 0193) 032 0207 oto 20 37 37 8 6 0153 0253 0196 0324 150 ar a 8 15 014 0.206 0.189 0264 185 3 37 30 2 9.0881 ast our 9210 240 61 a eT 20 0.0754 0125, oes 160 300 8 81 3 2 0.0601 0.100 09769 0.128 400 81 a 53 53 0047. ors ‘002 400 500 6 61 53 53 0.066 0.60 0.946 oor 530 91 a 53 3 0.0288 68 0.0362 13.9600 00 3 a 53 5 0.0221 one? 02a 0470 1000 91 a 53 53 0.0176 0281 1.0225 0.0372 * These sizes can be manufactured with solid conductor having single strand POLYCAB PRECONDITIONS FOR CURRENT RATING 1. The values given inthe table are vali for on circuit in three phase system under conditions specified. For grouping cables rating factory mustbeused. 2. The current carrying capacities mentioned in POLYCAB technical date are intended as a guide, to assist operating engineers in selecting cables for safety andrelabilty. ‘3, Basic assumption and condition of instalation: * Ambient ground Temperature: 30°C * Ambient air Temperature: 40°C * Depth of Cable Burial: 750mm * ThetmalResistvy of sol 1.5k.r/w 4. Single Gore Cables are installed as indicated inthe table; spacing between cables in at formations as incicated. 5. For 3and4 core cables, tis usual to assume the same current carrying capacity for 4 core cable as for 3 core cables. Our calculated values are based actually on 3 core cables. These values are suitable with enough accuracy also for 4 cables in most cases. Only for large 4 core cables in airthe values ae too conservative, dueto the large cable surface and consequent high hea dissipation factor 6. Toobtainthe maximum current carrying capacity ofa cable operating at diferent concitons from te standard, various rating factors are to bemutipiedas follows: Is (mAmperes) Where SurentRating at actual Operating Conditions (amperes) Current Rating at Standard Operating Conditions (amperes) K = Ratingfactoras applicable 1 rrent Carrying Capacity of Cables Weight, Dimension Data & is) ot op99a sz oor spouse ost ¥e909 voz ot iwasy oval papuens apueng apuens opuens apuens apuens Papuan pues Papuan ios Weight, Dimension Data & onuyere Current Carrying Capacity of Cables omen Zn Ka TABLE-2 “POLYCAB” SINGLE CORE COPPER CONDUCTOR, XLPE INSULATED, pis Hel: Sa mm sr t00 vous oA 2 2 of 1e} ie) = oO S rom G Oo 2D = = q Oo rad 2 Weight, Dimension Data & 1o70) gggeg2 L vo1vaNI BH yeas sauny fige9 eau geo omeojo Jango ae ang yo s#aueig on4io wos jo. sau ond 0 ‘xd Ye=ID SSB WI ORM ele) SSALIONL Yuddy ody wnwuy) RUWOR Oddy dey eULON 6c 0 SOL oueoANO9 a¥9 O2uNONRY ON “QRUWINSNI 341K 'YOLOMNGNOD WNINIVIMY 3409 ONL, .8VOKIOd. €-316¥L 14 ® ae 8358 mses sick e368 ‘uy usb wu oro) au wu eo a1 wens ato area mess nl ae se) oregon. ae) sg Jo wed Sha maura Mie ws "yo. ssauea_onaIO ‘punoi WBA IBRD Jwblen —ueAD SS2uOIM lew] YBa — BAD SALAM, ur ul -xouddy “Xouddy WnuUyyy FeUIWON Kady -xoxddy UNWIN URWON —xovddy —“xOJddy JeURLION, vo1vaNI BH neg oA ® 2 of 1e} xe) = oO S rom oy Oo 2D = = q Oo rad 2 oO oS, sg 5 a F o Oo 2 5 £ a = o> oO Es oA 2 2 of Oo ie) = oO S rom G Oo fe) = = q Oo rad 2 vo1vaNi 8H Weight, Dimension Data & 1o70) 26a 00s OL oN “oaQWInsNl 341K 'YOLINGNOD WINIMMY 3409 J3WHL .AVOATO. ® ae DZieer overcol oweiee owe roses ovaisy owes ovis oveaiz ores ozo avers: saa 089 ore os os oe ove oz, oz oz, orisrzr os z0¥6 or9sez oz'ieos orsusy orszay W8OXP 0B zOeIF ovoxy e062 ov0xr os 61 ovoxr ovizes ow 0xr ossisy ov0xr oszsee osoxr ov0ssz ovoxr orsizz ot ori ot or oi or oA ® 2 of [s) xe) 7 3S fof fom oy [o) D> = = S [o) rad & 1S} oS, sg [vj a F o Oo 2 5 £ a = o> oO Es wysy p >eoxsdy genus sang and Punoig WOM TEND. sua oxddy UNLIENY RUWON ins Ru p seu aiaea ooxr sar tb WE ‘00 Sd Woz wa UNS dag up oateeg vs wham Teatg sse0pu uaa dim ‘dy ogy un jeuWON addy xOxdy PUILON ‘1/-an 860 s10L ouneuoanaDsre¥O ca¥ON ¥ =¥ONNT “GaLVINSNI 347K "WOLINGNOD ¥dd09 3409 3HHL .AVOATO. STOW Current Carrying Capacity of Cables Weight, Dimension Data & ort ceo ori 00 0L0 0610“ papuens Cr a eS ges RH ne yeas yo aige9) apa jo ang yo igeg Join wos jo gleia and io ws Josue Ondo wlan ag ssepuL uaa adem Yee sseuOUL vdy ody un jeu addy roxy PUILON ‘l(a 50 s1OL oonwuo=NaD ZreWD CaMON ¥ =¥TONANN ‘GANWINSNI 3d7X 'WOLOMGNOD WNINIMITIY 3400 JTVH ONY J3WHL .AVDKTOA. £-718VL 18 ® ae oA ® 2 of [s) xe) 7 3S fof fom o [o) D> = = S [o) rad & 1S} oS g [i a = 2 = a 5 iS a z ie} i} = wu au NOI NaN HOE 6-0 00s 0L SMM ‘auvingwlx woLamoNoa Woo suo) TWN ONY 334 se sur mung nu 4s sna ty an 0599 NOI NaN HOE KEE “ORAVINSNI 341K "HOLINGNOD WNINIMINTY 309 UNOS .AVIATOd.. 6-318. oA ® 2 of [s) xe) 7 3S fof fom o [o) D> = = S [o) rad & 1S} Weight, Dimension Data & ® ae oA ® 2 of [s) xe) 7 3S fof fom oy [o) D> = = S [o) rad & 1S} oS, sg [vj a F o Oo 2 5 £ a = o> oO Es {pana aso 2 e uss veg ow gu “4g seezt Fes on OLE popuens ng 1 | alone ‘punosy — WBrany —IOAD jK, -UALLID uu) aiddy ody LMU ea vo1NaNI HOE KEE “Ganvinsni 347 “woLanGNOd 24 9 ore 0s 008 00! 00, 0001 0001 00! 00 000} 0001 001, 001 000 0001 001 1 ong =F ing von “eos, ‘999 aae9 10 oA ® 2 of [s) xe) 7 3S fof fom oy [o) D> = = S [o) rad & 1S} Weight, Dimension Data & 40 WOLONOWOD Wdd09 GI0S HLIM 3TE¥D TOINOD 3HOTIEINN SION 0011/089 .8VOA10d, L1-318¥L ® ae Current Carrying Capacity of Cables Weight, Dimension Data & ovat sduy wypsdy uum yy) oa ve") ome Mae momo TE me unos — WBIOM —IRIBAD sSauyony -UewIG IWBIaN AAG) SSEUNOIYL -UaLLID ul -xoudddy —“ovddy wunuujugiy JeURON “XtUddy —xoUddy WNLIIYY [eUILUON ‘999 aae9 10 sows vans 40 WOLONONOD ¥3dd09 CIOS HLIM 3TE¥D TOWINOD 3HOTIEINN SION 0011/089 .8VOA10d, Z1-318¥L Table 1 Rating factors for variation in ambient air temperature for cables in free air Maximum conductor Ambient air temperature ‘temperature *c *c eo 30 35 0 46 50 55 6 80 ae 110 195 1 0.95 0.88 oe o77 Table 2 Rating factors for variation in ground temperature for direct buried cables Maximum conductor Ground temperature temperature *c *c 15 20 25 30 35 0 45 50 0 12 1.08 1108 1 0.96 oat os7 02 ‘Table 3 Rating factors for variation in ground temperature for cables in ducts Maximum conductor Ground temperature ‘temperature *c ‘© 15 20 2 30 35 40 45 50 so 12 1.08 104 1 0.96 ost oa7 082 ‘Table 4 Rating factors for depths of laying for direct buried cables Depth of laying Up to 25 mm= ‘Above 25 mm? ‘Above 300 mm= mm Up to 300 mme Single-core Multicore Single-core-—“Mult-core = Single-core ‘Multicore 750 1 1 1 1 1 1 00 098 098 098 098 098 098 1050 097 098 0.96 097 0.96 0.96 1200 0.96 os7 095 098: 098 095 1500 094 0.95 093 093 ose 093 1800 093 083 ost 092 09 ost 2000 092 083 0.90 ost 0.88 0.90 2500 090 ose 0.88 029 oa? 088 000 090 0.30 087 088 0.86 os? Rating Factors onuyere concn dag a Table 5 eee" factors for depths of laying for cables in ducts ‘900 98 ose 098 099 ose 098 1050, 097 0.98 0.96 097 0.98 os7, 1200 0.96 os? 095 097 094 096 1500 094 0.96 0.93 0.95 ose 094 +00 099 095 ost 94 0 093 2000 02 094 0.0 093 0.89 82 2500 090 093 oe 92 oa? ost 3000 089 ose os? ost 0.86 090) ‘Table 6 Rating factors for varlations In soll thermal resistivities for two single-core cables lald direct in ground 118 1 ost ost 250 116 1.09 1 0.89 oat 07s 4 147 1.09 1 os ost 075, 6 aa7 1.08 1 089 ost 07s 10 sar 4.08 1 089 80 74 16 147 4.09 1 089 0.80 076 ey 118 4.09 1 089 0.80 74 35 18 10 1 08 0.80 o73 50 149 1.10 1 088 0.80 073, 7 149 1310 1 088 0.80 073 95 149 1.10 1 088 079 073, 120 149 1310 1 8s 079 o73 150 149 1.10 1 08s 079 073 185 119 110 1 88 070 o72 240 120 1.10 1 os 079 72, 300 120 130 1 0.88 078 o72 400 120 40 1 088 078 072, 500 120 an 1 087 079 o72 620 120 un 1 087 078 072, 800 120 at 1 087 078 o72 1000 120 an 1 07 079 ora. 25 Rating Factors Table 7 Rating factors for variations in soil thermal resistivities for two single-core cables laid in buried duct, 1.50 107 1.08 1 096 093 089 250 107 108 1 038 089 086 4 107 108 1 08 089 oss 6 107 104 1 094 088 08s 10 107 1.04 1 088 088 ose 16 197 1.08 1 088 0.88 ose Ea 108 105 1 08 088 ose 38 108 1.08 1 053 088 os 50 108 1.08 1 0.83 0.88 089 70 108 1.08 1 0.83 087 083 8 108 1.905 1 083 087 082 120 140 405 1 os2 0.86 ost 150 140 1.08 1 ose 08s os 1385 110 1.08 1 om 08s 081 240 110 1.06 1 ose 0.86 080 300 1a 4.08 1 ose 0.86 080 400 aa 1.08 1 ose 08s 020 500 wat 1.08 1 092 0.85 0.80 630 12 107 1 ost 0.85 079 800 132 197 1 ost ose 079 1000 132 107 1 ost one 078 26 Rating Factors ® POL WCRB concn dag a Table 8 Rating factors for variations in soil thermal resistivities for three single-core cables laid direct in ground 1.50 aaa 197 1 09 0.80 075 250 4 6 10 16 7 120 150 185 1000 119 120 120 120 120 120 120 120 120 121 421 121 121 4.08 4.09 1.09 1.09 130 1:10 1a an ant an 1a an an an 1a an 89 088 088 088 088 088 088 os os 087 087 087 087 087 087 087 087 087 087 087 0.80 078 070 079 078 078 o78 079 079 078 078 079 078 078 o7e 078 078 078 078 o7e 075 o73 o73 o73 o72 o72 o7e o72 o72 o72 o7e o72 o72 o72 o72 o72 o72 o72 o72 o72 27 Rating Factors ‘Table 9 Rating factors for variations in soil thermal resistivities for three single-core cables laid in buried duct 1.50 198: 1.08 1 oa 0.88 08s 250 108 1.08 1 093 089 oss 4 1.08 1.05 1 099 oa7 089 6 109 1.08 1 093 oar oss 10 110 1.08 1 098 os7 ose 6 120 1.06 1 099 os7 ose 2s 120 1.08 1 099 oar 082 35 130 1.06 1 09a oas oat 50 vat 1.08 1 092 08s 081 70 aan 1.08 1 092 086 080 95 tne 108 1 092 085 080 120 a 1.08 1 ost 09s 079 150 192 107 1 ost 08s 079 185 1 107 1 ost os ove 240 ane 107 1 ost oss 07 300 119 107 1 ost oa 07 400 118 107 1 ost 086 078 500 113 107 1 0.99 oss 078 630 113 407 1 090 089 on 800 14 08 1 090 089 om +000 a4 08 1 090 oe on 28 Rating Factors onuyere concn dag a Table 10 Rating factors for variations in soil thermal resistivities for multi-core cabl laid direct in ground 1.50 aaa 4.98 1 090 083 o77 250 138 4.908 1 0.390 ose 076 4 198 1.08 1 089 owe 076 6 116 1.09 1 0.89 ost 07s 10 116 1.08 1 0.88 ost 075 16 137 1.08 1 0.88 0.80 or 2 4a7 1.09 1 089 0.80 074 38 118 110 1 0.88 0.80 o7 50 118 110 1 088 080 a7 n 118 1.10 1 088 080 a7 5 118 4.10 1 0.88 0.80 073 120 118 4.10 1 0.88 0.80 o7 150 118 1.10 1 0.88 080 o73 105 118 110 1 088 0.80 07 20 118 4.10 1 0.88 0.80 073 300 119 1.10 1 0.88 0.80 o73 400 119 1.10 1 0.88 0.80 o73 500 119 110 1 0.88 080 o7 630 138 1.10 1 0.88 0.80 073 29 Rating Factors Table 11 Rating factors for variations in soil thermal resistivities for multi-core cables laid in buried duct 150 195: 4.93 1 096 082 0.88 250 1.05 109 1 095 ost 088 ‘ 108 109 1 095 ost 087 6 106 1.03 1 095 ost oar 10 108 08 1 095 090 086 18 106 1.08 1 095 090 086 25 107 04 1 095 090 09s 98 107 1.04 1 094 090 09s 50 197 1.08 1 094 089 085 7 107 1.08 1 094 089 08s 95 1.08 1.04 1 094 088 oss 120 1.08 1.05 1 094 098 oes 150 108 105 1 098 oss oss 105 108 1.05 1 098 oss 08s 240 109 1.05 1 093 os7 083 300 1.09 1.05 1 099 oar 082 400 109 105 1 083 os? oa 500 109 1.05 1 098 oa7 ose 630 110 1.98 1 092 086 08 30 (e1cole oma teltiale greto1(0]3 onviere ometon indog a Table 1 Group rating factors for circuits of two single-core cables laid direct in the ground, horizontal formation 0.85 0.90 082 095 2 0.80 a 070 07a 0.85 088 091 4 oss 073 oat 086, 089, 5 059 070 079 084 068 6 055 067 on 08s 07 7 083 0.65 076 2 0.86 8 ost os 075 oe 0.86 8 049 063 074 081 0.85 10 os os 074 oat os rn 07 02 073 00 ons 2 0.46 ost 073 0.80) oa Table 2 Group rating factors for circuits of three singl ‘core cables laid direct in the ground, horizontal formation oat os oss, 089, 2 on 8 067 ont 078 ost 0.83 4 ost os o7e 076 0.80 5 os? 0.60 0.68 074 on 6 053 os7 0.66 ore 075 7 ost 055 oss 070 074 6 04s 053 0.63 069 073 o 07 052 062 068 073 10 04s 0st 061 067 ore " oe 050 0.60 0.68 or 04s 0.49 058 0.65 ont 31 32 Group Rating Factors Table 3 Group rating factors for circuits of three single-core cables in single-way ducts 078 0.66 088 oss ost 048 046 08 os oe 0.40 083 087 090 073 087 03 ost 058 os7 085 osa 053 ost 078 074 070 os 0.66 08s 04 os oe cet 082 078, 076 074 073 o7 on 070 059 03, 031 85 oa 080 078 or 076 076 Table 4 Group rating factors for multi-core cables laid direct in the ground, in tier formation 0.80 oes 087 090 091 0.88 0.60 oss ost oes 046 oa oe oat 0.40 ora 066 ost os7 oss ost 0.48 07 0.46 0.45 079 073 os 0.63 059 056 oa ose 050 049 08s om on 07 os 060) 057 055 os 053 0.86 078 073 09 os 08% oss 058, 055 04 Group Rating Factors ® BOLCAR Table 5 Group rating factors for multi-core cables laid direct in the ground, in horizontal formation 0.80 08 02 ose 055 ose 050 048 06 0s oa os 087 090 74 069 6s 02 059 os7 085 osa 053 ose 079 075 o7e 068 067 os 0.65 oss 063 oe 083 080, oz 075 073 o7 on 070 070 03, 031 086 08s 080 078 or 075 078 074 74 073 ‘Table 6 Group rating factors for three-core cables in single way ducts in horizontal formation 08s 075 0.69 0.65 oz 058 087 oss 054 os2 ost 087 0.90 092, 094 079 74 070 067 os 063 oe 061 0.60 059 08s 079 076 073 o72 070 069 088 068 087 086 083 0.80 078 078 om 076 078 075 74 08 086, ons 083 oe oa: 080 ometon indog a 33 34 Group Rating Factors Table 7 Group rating factors for multi-core cables in air on perforated trays. = | 1 088 02078078 078 2 1087 = 0807773088 a 1 086 «078 076) omt— os PE 1 : 1 1 098 095 ost 2 1 099 096 © 0.927 3 + 098 095 ost 0s NOTE: 1 Facto apply to singlelayergrous of cables as shown above. Factors for cables installed in more than one layer touching ach other willbe sigaicantly lower and must be determined by an appropriate method NOTE: 2 Factors are given for vertical spacing between trays of 300 mm and at least 20 mm between trays and wall. For closer spacing, the factors snouldbe reduces, (e1cole oma teltiale greto1(0]3 onviere concn dag a Table 8 Group rating factors for multi-core cables in air on vertical perforated trays. Ea + 1 088 ae 078 am 07 21 om ast _078 ani _o70 —————E 1 1 081 0.89 088087 2 1 oot oss os7 08s Spaced NOTE: 1 Factors are given for horizontal spacing between trays of 225 mm with trays mounted back to back, For closer spacing, the factors shouldbe reduces, 35 Group Rating Factors Table 9 Group rating factors for multi-core cables in air on ladder supports, cleats, etc 087 0.86 0.85 1 099 098 oa 020 079 1 098 os7 0.80 078 076 1 os7 0.96 078 076 073 1 0.96 0.33 078 073 070 NOTE: Factors apply to single ayer groups of eables as shown above, Factors for cablesinstllad in more han one layer touching each other ‘willbe signiieantlyIowerand must be determined by an appropriate method, NOTE: 2 Factors are given for vertical spacing between trays of 200 mm and a least 20 mm between trays and wall, For claser spacing, the factors sould be reduced. ‘Table 10 Group rating factors to be applied for circuits of three single core cables in air flat touching 36 NOTE: 1 Factors are given or single layers of cables as shown above. Factors fr cables installed in more than one layer touching each other willbe signiicantly lower andmust be determined by an appropriate method, [NOTE: 2 Factors are given for vertical spacing between trays of 300 mm and a east 20 mm between trays and wall For closer spacing, the factors snauldbe reduces, [NOTE:8Foreircuits having morethan one cablein parallel per phase, each three phase set of conductors should be consideredasa ciruitfor thopurpose ofthis table, elo oN atin Bm-\olColks) onviere concn dag a Table 11 Group rating factors to be applied for circuits of three single core cables in air on perforated trays and ladder supports in trefoll formation ‘cables on perforated trays 1 1 0.98 0.96 2 os7 0.98 089 8 0.96 ose 0.86 1 1 1 1 Re RY Ka 2 os7 0.95 088, ky kg Ry 3 0.96 0.94 0.30 DO NOTE:1 Factors are ven or single ayers of tel groups as shown above, Factors for rfoll groupe Installed In more than one layer touching ‘each othe willbe signicantly lower and mustbe determinedboy an appropriate method, NOTE: 2 Factors ave ven for vertical spacing between trays of 300 mm and a east 20 mm between trays and wall. For closer spacing, the {actors shouldbe reduces. NOTE: 3For circuits having more than one cablein parallel per paso, each three phase set of conductors shouldbe considered asaciruitfor ‘thepurpose ofthis table, 37 Group Rating Factors Table 12 Group rating factors to be applied for circuits of three single core cables in air on vertical perforated trays in trefoil formation 38 NOTE: 1 Factors are given or single ayers of tel groups as shown above. Factors forrtoll groups installed in more than one layertouching ‘ach other willbe signifcamtly lower and mustbe determinedboy an appropriatomethod. NOTE: 2 Factors are given for horizontal spacing between vertical rays of 225 mm with rays mounted back to back For closer spacing, the ‘actors snouldbe reduces. NOTE: Foreircuits navng morethan one cablein paralel per pnase, each three phase set of conductors shouldbe considered as.aciruitfor thepurpose ofthis table, Handling, Storage and Laying of Polycab Cables ‘A. CABLE INSPECTION Inspect every cable ee for damage before accepting the shipment Be particulary alert for cable éamage it 1. Aree yng fat on its side 2. Several eels are stacked 3, Other freight is stacked ona rel 4, Nallshave been driven into reel anges to secure shiping blocks 5. Aree lange is damaged 6. cable covering is removed, stained or damaged 7. Aeable end seas removed or éamage, Area ras been oped hidden damage leh) Dos ® POL WCRB concn dag a 8. CABLE HANDLING & STORAGE Damage to cables can occur due to the incorrect handing to which the crum sand cables may be subjected; causing breakdown of te drum fanges andin exceptional cases, movement ofthe drum bartel takes place. Once this breakdown of the drum occurs, the cable is immediatly exposed to damage. Cables damaged during handing & storage can cause service failures when thesubjectcable is puttouse Thus te following is ist of Dos and Don's that should befallowed while. handing and string the cables before itisputtouse. Donts ‘When off loading rels from a tuck, ower reels carfuly using a hycrauic gate, hoist orforkit truck, Ia fork itis used, approach the real rom the lange side. Psion te forks such that ‘he rel is Ifted by both reel flanges. Also Consideration should be given to, trafic patterns during off-loading & damage during ‘hetimein storage Cabereels shouldbe stored on har surface resting onthe flanges edge( anges vertca) ‘ign reel flange to flange ang, if possible, arrange sothatfistinis fst out, When using a hoist, install a mandrel through the reel arbor holes and attach aslng. Use a spreader bar approximately 6 inches longer than the overall reel width placedbetweenthe sling ends justabove the real anges Never drop reels. I eels must ‘opposite direction of the c ‘able from fosening on 0 contac the cable. forklit operator notto 14 on top of each other recommended for cable the stack cab total an enormous load geo tre land or reais fiped for 8 on the rea subsequent This may lead to the bending andmashingthe cable 39 Handling, Storage and Laying of Polycab Cables (©. PRE-INSTALLATION ‘To ensure safety during cable instalation, following

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