Akron Cost Report

2011 Table of Contents
Section:
Pages:
1. Cost Summary4
2. Bill of Materials..5 - 7
3. Brake System- BR...10 - 36
4. Engine & Drivetrain- EN....37 - 83
5. Frame & Body- FR..84 - 102
6. Electrical- EL...103 - 120
7. Misc, Finish & Assembly- MS....121 - 126
8. Steering System- ST....127 - 145
9. Suspension System- SU...146 - 182
10.Wheels, Wheel Bearings & Tires- WT....183 - 195
11.Complete Vehicle Pictures...196 200
2011 Cost Summary Basics

University of Akron
Car # 73
FOR:
Area Totals
Materials
Processes
$
$
$
$
$
$
$
$
171.30
506.22
499.32
312.30
62.51
53.52
586.93
762.32
Fasteners
$
$
$
$
$
$
$
$
7.42
37.49
50.66
0.62
9.50
44.88
14.72
Tooling
Total
BR
Brake System
EN
FR
EL
MS
ST
SU
WT
Engine & Drivetrain

Frame & Body
Instruments & Wiring
Miscellaneous, Fit & Finish
Steering System
Suspension & Shocks
Wheels & Tires
$ 1,066.18
$ 2,347.20
$ 470.83
$ 2,178.52
$ 121.24
$ 107.30
$ 1,835.47
$ 997.30
$
$
$
$
$ 99.93 $
$
$
$
$
$ 0.02 $
$ 64.01 $
$ 20.00 $
1,244.90
2,890.91
1,120.73
2,490.81
184.37
170.34
2,531.29
1,794.34
Total Vehicle
$ 9,124.03 $ 2,954.42 $ 165.29 $ 183.96 $
12,427.69
Composition for total vehicle:
Area Totals
Brake System
Engine & Drivetrain
$1,794.34 , 15% $1,244.90 , 10%
Frame & Body
$2,890.91 , 23%
$2,531.29 , 20%

$170.34 , 1%
$184.37 , 2%
$2,490.81 , 20%
$1,120.73 , 9%
Steering System
Suspension & Shocks
Wheels & Tires
University
Competition Code
Year
Car #
Line
Num.
Area of Commodity
1
Brake System
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Brake System
19 Engine & Drivetrain
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Engine & Drivetrain
56 Frame & Body
57
58
59
60
University of Akron
FSAEM
2011
73
Asm #
A1001
A1002
A1003
A2001
A2002
A2003
A2004
A2005
A2006
A2007
A3001
A3002
Asm
Front Rotor Assembly
Rear Rotor Assembly
Brake Line Assembly
Engine Assembly
Exhaust Assembly
Air Intake Assembly
Fuel Assembly
Cooling Assembly
Differential Assembly
Drivetrain Assembly
Pedals & Controls Assembly
Tube Space Frame Assembly
Total Vehicle Cost
Part #
P1001
P1002
P1003
P1004
P1005
P1006
P1007
P1008
P1009
P1010
P1011
P1012
P1013
P1014
P1015
P2001
P2002
P2003
P2004
P2005
P2006
P2007
P2008
P2009
P2010
P2011
P2012
P2013
P2014
P2015
P2016
P2017
P2018
P2019
P2020
P2021
P2022
P2023
P2024
P2025
P2026
P2027
P2028
P2029
P2030
P3001
P3002
P3003
-
Component
Brake Disks
Brake Bobbins
Brake Calipers
Brake Pads
Brake Hats
Brake Disks
Brake Bobbins
Brake Calipers
Brake Pads
Brake Hats
Brake Line
Fluid Reservoir
Master Cylinder
Fittings
Balance Bar
Area Total
Engine
Oil Pan
Exhaust Flange
Headers
Muffler
Collector
Air Filter
Thermal Gasket
Throttle Body
Aluminum Plenum
Fuel Injector, Gasoline
Fuel Pump
Fuel Tank
Fuel Pressure Regulator, GAS
Fuel Filter
Fuel Lines
Fuel Check Valve
Fuel Rail
Radiator
Coolant Lines
Housing
Differential Internals
Left Bearing Carrier
Right Bearing Carrier
Front Sprocket
Rear Sprocket
Chain Guard
Axle
Constant Velocity Joints
Chain
Area Total
Brake Pedal
Gas Pedal
Clutch Lever
Description
Complete Front Brake Asm
Cast Iron Brake Disk
Aluminum Bobbin
Wilwood, PS-1
Iron/Steel Pad
Aluminum Hat
Complete Rear Brake Asm
Cast Iron Brake Disk
Aluminum Bobbin
Wilwood, PS-1
Iron/Steel Pad
Aluminum Hat
Complete Brake Line Asm
Steel Braided Lines
Hydraulic Fluid Reservoir
Master Cylinder, Tilton, Model 77
Brake Line Fittings
Balance Bar, Tilton, 72-281
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
Unit Cost
2.50
5.31
3.47
49.04
2.72
8.62
3.86
3.47
49.04
2.72
8.62
3.25
18.34
16.67
198.62
138.32
314.63
Quantity
1
2
12
2
4
2
1
2
12
2
4
2
1
1
1
2
1
1
Engine & Oil Pan

Yamaha R6
Aluminum Oil Pan
Student Built Exhaust
308 Stainless Exhaust Flange
Custom Fit Headers
Student Built Muffler
Student Built Collector
Complete Air Intake Assembly
SLA Intake
Student built Gasket
Aluminum Throttle Body
Purchased Air Filter
Complete Fuel Assembly
Purchased Fuel Injector
Student Purchased Fuel Pump
Aluminum Gas Tank
Student Purchased Fuel Regulator
Fuel Filter
Complete Line Assembly
Student Purchased Check Valve
Student Made Fuel Rail
Radiator, Coolant Lines
Aluminum Radiator/Overflow/Fan
Hoses and Plumbing
Complete Differential Setup
Student Made
Purchased Internals
Student Made Carrier
Student Made Carrier
Complete Drivetrain Assembly
13 Tooth Sprocket, Front
Student Built
Student Built
Student Bought
Purchased CV Joints
Chain
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
3.75
1,644.45
55.38
0.52
4.80
38.49
22.84
21.34
5.79
26.83
1.89
45.03
15.49
10.52
37.53
82.91
16.33
8.00
67.42
8.00
18.27
12.02
67.22
13.45
7.01
110.90
54.77
54.15
5.57
2.99
20.14
6.03
12.32
190.00
25.00
1
1
1
1
4
4
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
All Brakes & Controls

Aluminum Brake Pedal
Aluminum Gas Pedal
Aluminum Lever
All Body Parts Included
$
$
$
$
$
4.89
25.43
14.73
8.30
-
1
1
1
1
1
Material Cost
$
$
1.05
$
0.04
$
46.00
$
2.46
$
1.93
$
$
1.05
$
0.04
$
46.00
$
2.46
$
1.93
$
0.75
$
16.47
$
16.54
$
197.50
$
108.32
$
312.50
$
1,066.18
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
1,607.00
41.33
0.88
4.79
9.37
2.42
0.40
2.51
0.29
40.30
14.12
10.00
35.00
5.25
15.00
8.00
55.42
8.00
0.48
3.00
64.78
9.85
110.00
13.02
13.02
0.21
2.40
2.05
3.15
190.00
25.00
2,347.20
5.96
3.81
2.10
-
Process Cost
2.50
4.26
3.29
2.80
0.26
6.29
2.81
3.29
2.80
0.26
6.29
2.50
1.35
0.13
0.63
30.00
2.13
171.30
3.75
28.63
14.06
0.52
1.52
33.70
13.47
18.92
4.99
24.32
1.60
4.35
0.63
0.52
0.13
77.50
1.33
12.00
17.79
9.02
1.30
0.46
6.05
40.85
41.13
5.57
2.78
11.50
2.68
8.97
506.22
4.89
17.83
9.36
5.30
-
Fastener Cost
$
$
$
0.14
$
0.24
$
$
0.40
$
$
$
0.14
$
0.24
$
$
0.40
$
$
0.52
$
$
0.49
$
$
$
7.42
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
8.82
2.40
0.40
0.38
0.74
2.40
0.16
1.14
3.15
0.96
0.90
0.90
6.24
1.30
0.20
37.49
1.64
1.56
0.90
-
Tooling Cost
$
-
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
Total Cost
2.50
10.62
41.61
98.08
10.87
17.24
7.72
41.61
98.08
10.87
17.24
3.25
18.34
16.67
397.24
138.32
314.63
1,244.90
3.75
1,644.45
55.38
0.52
19.22
153.94
22.84
21.34
5.79
26.83
1.89
45.03
15.49
42.08
37.53
82.91
16.33
8.00
67.42
8.00
18.27
12.02
67.22
13.45
7.01
110.90
54.77
54.15
5.57
2.99
20.14
6.03
24.64
190.00
25.00
2,890.91
4.89
25.43
14.73
8.30
-
12,427.69
Details Page
Number
10
11
13
15
16
17
19
20
22
24
25
26
28
29
30
32
34
35
37
38
39
40
41
42
43
45
46
47
49
51
52
53
54
55
56
58
59
60
61
62
63
64
66
67
68
69
70
72
74
75
76
78
80
82
83
84
85
87
89
90
Line
Num.
61
62
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
Area of Commodity
Asm #
A3003
A3004
Frame & Body
Electrical


Steering System
A4001
Body Assembly
Linkage Assembly
Engine Electronics Assembly
A4002
Main Wire Harness Assembly
A4003
Kill Switch Assembly
A4004
Dashboard Assembly
A4005
Brake Light Assembly
A4006
Shifting Solenoids Assembly
A4007
Indicator Light Assembly
A4008
Battery Assembly
A4009
Starter Switch Assembly
A5001
A6001
Cockpit Safety & Seating Assembly
Steering Rack Assembly
A6002
Steering Column Assembly
A6003
Steering Wheel Assembly
A6004
Steering System
Suspension
Asm
A7001
A7002
A7003
Tie Rod Assembly
Dampener Assembly
Push Pull Rod Assembly
Front A-Arm Assembly
A7004
Rear A-Arm Assembly
A7005
Front Bell Crank Assembly
Part #
P3004
P3005
P3006
P3007
P3008
P3009
P3010
P3011
P4001
P4002
P4003
P4004
P4005
P4006
P4007
P4008
P4009
P5001
P5002
P5003
P5004
P6001
P6002
P6003
P6004
P6005
P6006
P6007
P6008
P6009
P6010
P6011
P7001
P7002
P7003
P7004
P7005
P7006
P7007
P7008
P7009
-
Component
Tube Frame
Tab Points
Structural Reinforcements
Right Side Panel
Left Side Panel
Nose Cone
Hood
Clutch Linkage
Area Total
Engine Harness
Main Harness
Kill Switch
Dashboard
Brake Light
Shifting Solenoids
Indicator Light
Battery
Starter Switch
Area Total
Seat
Headrest
Paint
Firewall
Area Total
Pinion Gear
Rack Gear
Steering Rack
Steering Rack Housing
Column Joints
Column Joints
Steering Wheel
Quick Release
Rod Tube
Rod Inserts
Rod Ends
Area Total
Dampener
Coil Springs
Rod Tube
Rod Inserts
Rod Ends
Lower A-Arm
Upper A-Arm
Lower A-Arm
Upper A-Arm
Description
Complete Tube Space Frame
All Tabs and Stock
All Body Parts Attached
Floor & Side Panels
Right Side Panel
Left Side Panel
Nose Cone
Hood
All Linkages
Clutch Linkage
Unit Cost
$
442.47
$
94.58
$
$
162.83
$
93.29
$
93.29
$
93.40
$
56.12
$
$
31.40
Quantity
1
1
1
1
1
1
1
1
1
1
Wire Harness & ECU

Student Built
Main Wire Harness
Student Built
Kill Switch
Student Built
Dashboard
Student Built
Brake Light
Student Built
Shifting Solenoids
Student Built
Indicator Light
Student Built
Battery
Battery
Starter Switch
Starter Switch
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
2,000.18
223.50
83.06
34.34
81.28
7.50
1.00
58.96
1.00
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Cockpit Safety & Seating

Foam Bead Seat
Hand Made Head Rest
Black Spray Paint
2 Part Firewall
$
$
$
$
$
49.33
22.40
44.78
13.90
53.96
1
1
1
1
1
Complete Steering Rack

Rack Gear
Steering Rack Gear
Aluminum Rack
Carbon Rack Housing
Steering Column & Shaft
U-Joint for Column
Steel Tube Column
Steering Wheel
Carbon Fiber Steering Wheel
Aluminum Quick Release
Steel Tie Rod Assembly
Steel Tubing
Student Built
Student Bought
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
6.38
7.06
11.02
26.61
42.39
6.49
26.68
8.17
6.72
0.93
7.50
17.60
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
Damper Setup
Penske Damper
Steel Coil Spring
Push/Pull Rod Assembly Front/Rear
Steel Tubing
Student Built
Student Bought
Complete Front A-Arm
Steel Lower A-Arm
Steel Upper A-Arm
Complete Rear A-Arms
Steel Lower A-Arm
Steel Upper A-Arm
Front Aluminum Bell Crank
$
$
$
$
$
$
$
$
$
$
$
$
$
$
12.00
338.46
25.24
5.52
0.36
12.83
17.60
25.79
25.02
29.07
28.84
-
1
4
4
1
4
1
1
1
2
2
1
2
2
1
Material Cost
Process Cost
Fastener Cost
$
60.93 $
294.43 $
$
1.85 $
87.40 $
$
$
$
$
118.33 $
44.50 $
$
63.20 $
10.90 $
16.80
$
63.20 $
10.90 $
16.80
$
85.05 $
6.07 $
0.96
$
36.40 $
6.34 $
12.00
$
$
$
$
30.00 $
1.40 $
$
470.83 $
499.32 $
50.66
$
$
$
$
1,885.50 $
114.68 $
$
$
$
$
129.50 $
94.00 $
$
$
$
$
17.50 $
65.56 $
$
$
$
$
13.06 $
21.28 $
$
$
$
$
64.50 $
16.78 $
$
$
$
$
7.50 $
$
$
$
$
$
1.00 $
$
$
$
$
$
58.96 $
$
$
$
$
$
1.00 $
$
$
2,178.52 $
312.30 $
$
45.00 $
3.71 $
0.62
$
18.00 $
4.40 $
$
8.74 $
36.04 $
$
13.90 $
$
$
35.60 $
18.36 $
$
121.24 $
62.51 $
0.62
$
$
$
$
0.62 $
5.16 $
0.60
$
1.30 $
5.16 $
0.60
$
2.51 $
8.51 $
$
22.21 $
4.40 $
$
$
$
$
40.00 $
1.00 $
1.39
$
0.44 $
6.05 $
$
$
$
$
17.09 $
9.57 $
$
1.38 $
6.60 $
0.19
$
$
$
6.72
$
0.93 $
$
$
0.43 $
7.07 $
$
17.60 $
$
$
107.30 $
53.52 $
9.50
$
$
12.00 $
$
337.50 $
$
0.96
$
25.00 $
0.24 $
$
$
$
5.52
$
0.36 $
$
$
0.43 $
7.07 $
$
17.60 $
$
$
$
$
$
11.70 $
5.83 $
1.59
$
11.10 $
5.72 $
1.53
$
$
$
$
11.99 $
8.88 $
1.53
$
11.76 $
8.88 $
1.53
$
$
$
-
Tooling Cost
Total Cost
$
87.11 $
442.47
$
5.33 $
94.58
$
$
$
$
162.83
$
2.39 $
93.29
$
2.39 $
93.29
$
1.32 $
93.40
$
1.38 $
56.12
$
$
$
$
31.40
$
99.93 $
1,120.73
$
$
$
$
2,000.18
$
$
$
$
223.50
$
$
$
$
83.06
$
$
$
$
34.34
$
$
$
$
81.28
$
$
$
$
7.50
$
$
$
$
1.00
$
$
$
$
58.96
$
$
$
$
1.00
$
$
2,490.81
$
$
49.33
$
$
22.40
$
$
44.78
$
$
13.90
$
$
53.96
$
$
184.37
$
$
$
$
6.38
$
$
7.06
$
$
11.02
$
$
26.61
$
$
$
$
42.39
$
$
6.49
$
$
$
0.02 $
26.68
$
$
8.17
$
$
6.72
$
$
3.72
$
$
7.50
$
17.60
$
0.02 $
170.34
$
$
12.00
$
$
1,353.84
$
$
100.96
$
$
5.52
$
$
1.44
$
5.33 $
12.83
$
$
17.60
$
$
$
6.67 $
51.58
$
6.67 $
50.04
$
$
$
6.67 $
58.14
$
6.67 $
57.68
$
$
-
Details Page
Number
91
93
94
95
96
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
124
125
126
127
128
130
131
132
134
135
136
137
138
140
141
142
143
144
146
147
148
149
150
151
152
153
154
155
156
157
158
159
Line
Num.
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
159
Area of Commodity
Asm #
A7006
Rear Bell Crank Assembly
A7007
Front Upright Assembly
A7008
Rear Upright Assembly
A7009
Front Roll Bar Assembly
A7010
Suspension & Shocks

Wheels & Tires
A8001
A8002
A8003
Wheels & Tires

Vehicle Total
Asm
Rear Roll Bar Assembly
Wheel Assembly
Front & Rear Hub Assembly
Wheel Bearing Assembly
Part #
P7010
P7011
P7012
P7013
P7014
P7015
P7016
P7017
P7018
P7019
P7020
P7021
P7022
P8001
P8002
P8003
P8004
P8005
P8006
P8007
P8008
Component
Rear Aluminum Bell Crank
Front Upright
Front Knuckle
Front Tie Rod Mount
Rear Upright
Rear Knuckle
Front Blade
Front Bar Mounts
Front Sway Bar
Rear Blade
Rear Bar Mounts
Rear Sway Bar
Area Total
1 Piece Magnesium Wheels
Valve Stem
Tires
Front Hub
Front Sprindle
Rear Hub
Wheel Bearing
Wheel Bearing Spacer
Area Total
Total
Description
Aluminum Bell Crank
Aluminum Bell Crank
Complete Front Upright Assembly
Aluminum Front Upright
Aluminum Front Knuckle
Aluminum Front Tie Rod Mount
Complete Rear Upright Assembly
Aluminum Rear Upright
Aluminum Rear Knuckle
Complete Front Roll Bar Assembly
Front Steel Blade
Aluminum Mounts
Steel Bar
Complete Rear Roll Bar Assembly
Rear Steel Blade
Aluminum Mounts
Steel Bar
Unit Cost
$
27.90
$
$
23.88
$
$
114.96
$
7.22
$
7.19
$
$
111.61
$
18.99
$
$
3.30
$
14.45
$
46.55
$
$
7.88
$
4.49
$
16.41
Complete Wheel Assembly

Student Built Magnesium Wheel
Purchased Valve Stem
Goodyear 2696
Front and Rear Hub Assembly
Aluminum Front Hub
Aluminum Front Spindle
Aluminum Rear Hub
Wheel Bearing
Wheel Bearing Spacer
$
$
$
$
$
$
$
$
$
$
$
14.36
222.39
1.00
100.00
35.19
30.80
21.22
147.11
8.89
Quantity
2
1
2
1
2
2
2
1
2
2
1
2
2
2
1
2
2
2
1
4
4
4
1
2
2
2
1
2
2
Material Cost
$
10.19
$
$
3.07
$
$
26.29
$
1.15
$
0.83
$
$
26.25
$
4.15
$
$
1.60
$
9.99
$
40.10
$
$
2.13
$
0.01
$
10.69
$
1,835.47
$
$
59.16
$
1.00
$
100.00
$
$
7.56
$
7.10
$
13.73
$
$
146.87
$
3.07
$
997.30
$
9,124.03
Process Cost
Fastener Cost
$
14.64 $
3.07
$
$
$
17.74 $
3.07
$
$
$
87.59 $
1.08
$
5.53 $
0.54
$
5.55 $
0.81
$
$
$
84.19 $
1.17
$
14.18 $
0.66
$
$
$
1.70 $
$
3.87 $
0.59
$
5.12 $
$
$
$
5.75 $
$
3.89 $
0.59
$
4.39 $
$
586.93 $
44.88
$
7.96 $
6.40
$
158.23 $
$
$
$
$
$
$
$
25.55 $
2.08
$
23.70 $
$
5.41 $
2.08
$
$
$
0.24 $
$
5.82 $
$
762.32 $
14.72
$
2,954.42 $
165.29
Tooling Cost
$
$
$
$
$
$
$
$
$
$
$
$
$
$
1.33
$
$
$
$
1.33
$
64.01
$
$
5.00
$
$
$
$
$
$
$
$
$
$
20.00
$
183.96
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
Total Cost
55.80
47.76
229.92
14.44
14.38
223.22
37.98
6.60
28.90
93.10
15.76
8.98
32.82
2,531.29
14.36
889.56
4.00
400.00
70.38
61.60
42.44
294.22
17.78
1,794.34
12,427.69
Details Page
Number
160
161
162
164
165
167
168
169
170
172
173
174
175
177
178
179
181
182
183
184
185
186
187
188
190
191
193
194
195
System
Assembly
P/N Base
Suffix
Details
Brake System (BR)

Front Brake Rotor Assembly
A1001
AA
Complete Front Brake Assembly
ItemOrder
10
20
30
40
50
Part
Brake Disk
Brake Bobbin
Brake Caliper, Wilwood, PS-1
Brake Pad, Iron or Steel Rotor
Brake Hat
MID
Material
University
Part Cost
$
$
$
$
$
Use
Quantity
University of Akron
Sub Total
Sub Total
$ 10.62
$ 41.61
$ 98.08
$ 10.87
$ 17.24
$
$ 178.43
UnitCost
Size1
5.31
3.47
49.04
2.72
8.62
2
12
2
4
2
Car #
Unit1
Size2
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
180.93
1
Extended Cost
180.93
Quantity
Sub Total
PID
Process
10 Brake Bleed - Per Bleeder Valve
Use
Bleed Brake
UnitCost
Unit
$
2.50 unit
Quantity
Multiplier
1
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
2.50
$
$
2.50
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-
FractionIncluded Sub Total

$
$
Sub Total
$
-
10
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Disk
P1001
AA
Brake Disk Part
Material
10 Cast Iron (per kg)
University
Use
Brake Disk
University of Akron
UnitCost
Size1
$
1.00
Unit1
1.05 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
Process
Machine Setup, Install &
10
Remove
20 Machining
Use
UnitCost
Unit
Setting up Mill for
$
1.30 per rotor
Rotor
Remove Material for Rotor
$
0.04 cm^3
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
UnitCost
Size1
Unit1
1 $
1.30
2.5
1 $
$
$
2.96
4.26
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
10.62
1.05
1.05
Sub Total
74
Sub Total
Sub Total
1 $
$
$
5.31
2
Sub Total
$
$
$
11
SolidWorks Student Edition.

For Academic Use Only.
12
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Bobbin
P1002
AA
Brake Bobbin Part
Material
10 Aluminum, Premium (per kg)
University
Use
Material for Bobbin
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.01 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
Process
10
Remove
20 Machining
30 Drilled holes < 25.4 mm dia.
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Retaining Ring, R-Ring
20 Washer, Grade AN
1.30 Labor
1 $
1.30
Machine Bobbin
Material Removal
$
$
0.04 cm^3
0.35 cm^3
2
3.63
1
1.5
1 $
1 $
$
$
0.08
1.91
3.29
Use
Secure Bobbins
Shim
UnitCost
Size1
$
0.06
$
0.08
Unit1
16 mm
16 mm
Size2
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
$
$
Sub Total
1 $
0.06
1 $
0.08
$
$
0.14
Sub Total
TID
41.61
Sub Total
Set-Up Lathe
Sub Total
3.47
12
Sub Total
$
$
$
13
0.04
0.04

14
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Caliper
P1003
AA
Wilwood PS-1
Material
10 Brake Caliper, Wilwood, PS-1
University
Use
Brake Caliper
University of Akron
UnitCost
Size1
$
46.00
Unit1
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
49.04
2
Extended Cost
98.08
Quantity
Sub Total
PID
Process
10 Ratchet <= 25.4 mm
Use
Tighten Caliper Bolts
UnitCost
Unit
$
0.75 unit
Quantity
Multiplier
Mult. Val.
2
Sub Total
FID
Fastener
10 Bolt, Grade 8.8 (SAE)
Use
Caliper Bolts
UnitCost
Size1
$
0.12
Unit1
8 mm
Size2
Unit2
30 mm
Sub Total
$
$
$
1.50
2.80
Quantity
Sub Total
2 $
0.24
$
$
0.24
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
46.00
$
$
46.00
15
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Pad
P1004
AA
Brake Pad Part
Material
10 Brake Pad, Iron or Steel Rotor
University
Use
Brake Pad
University of Akron
UnitCost
Size1
$
0.00
Unit1
25.4 mm
Car #
Size2
Unit2
38.1 mm
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
6.35
Sub Total
PID
Process
10 Assemble, 1 kg, Line-on-Line
Use
Line up Pads
UnitCost
Unit
$
0.13 unit
Quantity
Multiplier
2
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
$
$
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
Sub Total
$
$
$
10.87
2.46
2.46
0.26
0.26
Sub Total
$
$
$
Sub Total
TID
Sub Total
2 $
$
$
2.72
4
16
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Hat
P1005
AA
Brake Hat Part
Material
10 Aluminum, Normal
University
Use
Hat Material
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.23 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
10
20
30
40
50
60
Process
Machining Setup, Install and
remove
Mill - Form Cutter
Annodize
Assembly, 1kg, line-on-line
Ratchet <= 6.35 mm
Safety Wire, Install
Use
UnitCost
Unit
Set up mill for Rotor
$
1.30 Per Hat
Hat
Material Removal
$
0.04 cm^3
Annodizing Hat
Per Hat
Assemble System
$
0.13 Per Hat
Tighten Hat Bolts
$
0.35 unit
Tie 6 Hub Bolts
$
0.60 unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Safety Wire
Use
Bolt for Hat
Nut for Hat
Tie 6 Hub Bolts
UnitCost
Size1
$
0.19
$
0.21
$
-
1 $
1.30
1
1
1
1
1
1
1
1
1
1
2.16
0.13
2.10
0.60
6.29
Unit1
6.35 mm
6.35 mm
20 mm
Size2
Unit2
12.7 mm
$
$
$
$
$
$
$
$
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
1.93
1.93
Sub Total
1 $
0.19
1 $
0.21
6 $
$
$
0.40
Sub Total
TID
17.24
Sub Total
53.99
1
1
6
1
Sub Total
Sub Total
2 $
$
$
8.62
2
Sub Total
$
$
$
17
Technical Drawings Removed by FSAE Rules Committee
18
System
Assembly
P/N Base
Suffix
Details
Brake System (BR)

Rear Brake Rotor Assembly
A1002
AA
Complete Rear Brake Assembly
ItemOrder
10
20
30
40
50
Part
Brake Disk
Brake Bobbin
Brake Caliper, Wilwood, PS-1
Brake Pad, Iron or Steel Rotor
Brake Hat
MID
Material
University
Part Cost
$
$
$
$
$
Use
Quantity
University of Akron
Sub Total
Sub Total
$
7.12
$
41.61
$
98.08
$
10.87
$
52.59
$
$ 210.28
UnitCost
Size1
3.56
3.47
49.04
2.72
26.30
2
12
2
4
2
Unit1
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
210.28
1
Extended Cost
210.28
Quantity
Sub Total
$
$
$
-
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-

$
$
Sub Total
$
-
19
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Disk
P1006
AA
Brake Disk Part
Material
10 Cast Iron (per kg)
University
Use
Brake Disk
University of Akron
UnitCost
Size1
$
1.00
Unit1
0.75 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
3.56
2
Extended Cost
7.12
Quantity
Sub Total
PID
Process
10
Remove
20 Machining
Use
Mill Set Up for
Rotor
Material Removal
UnitCost
Unit
1.30 per rotor
0.04 cm^3
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
UnitCost
Size1
1 $
1.30
2.5
1 $
$
$
1.51
2.81
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
0.75
0.75
Sub Total
37.75
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
20
21
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Bobbin
P1007
AA
Brake Bobbin Part
Material
University
Use
Material for Bobbin
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.01 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
Process
10
Remove
20 Machining
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Retaining Ring, R-Ring
20 Washer, Grade AN
1.30 Labor
1 $
1.30
Machine Bobbin
Material Removal
$
$
0.04 cm^3
0.35 cm^3
2
3.63
1
1.5
1 $
1 $
$
$
0.08
1.91
3.29
Use
Secure Bobbins
Shim
UnitCost
Size1
$
0.06
$
0.08
Unit1
16 mm
16 mm
Size2
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
$
$
Sub Total
1 $
0.06
1 $
0.08
$
$
0.14
Sub Total
TID
41.61
Sub Total
Set-Up Lathe
Sub Total
3.47
12
Sub Total
$
$
$
22
0.04
0.04

23
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Caliper
P1008
AA
Wilwood PS-1
Material
10 Brake Caliper, Wilwood, PS-1
University
Use
Brake Caliper
University of Akron
UnitCost
Size1
$
46.00
Unit1
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
49.04
2
Extended Cost
98.08
Quantity
Sub Total
PID
Process
Use
UnitCost
Unit
Tighten Caliper Bolts $
0.75 unit
Quantity
Multiplier
Mult. Val.
2
Sub Total
FID
Fastener
10 Bolt, Grade 8.8 (SAE)
Use
Caliper Bolts
UnitCost
Size1
$
0.12
Unit1
8 mm
Size2
Unit2
30 mm
Sub Total
$
$
$
1.50
2.80
Quantity
Sub Total
2 $
0.24
$
$
0.24
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
46.00
$
$
46.00
24
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)

Brake Pad
P1009
AA
Brake Pad Part
ItemOrder
Material
10 Brake Pad, Iron or Steel Rotor
University
Use
Brake Pad
University of Akron
UnitCost
Size1
$
0.00
Unit1
25.4 mm
Car #
Size2
Unit2
38.1 mm
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
6.35
Sub Total
PID
Process
Use
Line up Pads
UnitCost
Unit
$
0.13 unit
Quantity
Multiplier
2
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
$
$
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
Sub Total
$
$
$
10.87
2.46
2.46
0.26
0.26
Sub Total
$
$
$
Sub Total
TID
Sub Total
2 $
$
$
2.72
4
25
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Hat
P1010
AA
Brake Hat Part
Material
10 Aluminum, Normal
University
Use
Hat Material
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.86 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
26.30
2
Extended Cost
52.59
Quantity
Sub Total
PID
10
20
30
40
50
60
Process
remove
Mill - Form Cutter
Annodize
Assembly, 1kg, line-on-line
Ratchet <= 6.35 mm
Safety Wire, Install
Use
Set up mill for Rotor
Hat
Material Removal
Annodizing Hat
Assemble System
Tighten Hat Bolts
Tie 3 Hub Bolts
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
10
20
30
40
Fastener
Bolt, Grade AN
Nut, Grade AN
Washer, Grade AN
Safety Wire
Use
Bolt for Hat
Nut for Hat
Washer
Tie 3 Hub Bolts
1.30 Per Hat
1 $
$
$
$
$
0.04 cm^3
Per Hat
0.13 Per Hat
0.35 unit
0.60 unit
265.49
1
1
3
1
1
1
1
1
1
1
1
1
1
1
UnitCost
Size1
$
1.47
$
0.30
$
0.02
$
-
8
8
8
20
Unit1
mm
mm
mm
mm
Size2
Unit2
100 mm
$
$
$
$
$
$
$
1.30
10.62
0.13
1.05
0.60
13.70
Quantity
3
3
3
3
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
7.22
7.22
Sub Total
Sub Total
Sub Total
2 $
$
$
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
4.41
0.90
0.06
5.37
26
27
System
Assembly
P/N Base
Suffix
Details
Brake System (BR)

Brake Line Assembly
A1003
AA
Complete Brake Line Assembly
ItemOrder Part
10 Brake Line
Hydraulic Fluid Reservoir, Remote
20
(Plastic)
30 Master Cylinder, Tilton, Model 77
40 Brake Line Fittings
50 Balance Bar, Tilton, 72-281
Part Cost
$
MID
Use
Fluid for Lines
Material
10 Fluid, Oil
University of Akron
University
18.34
Quantity
Sub Total
1 $ 18.34
16.67
1 $
$
$
$
198.62
138.31
314.13
Car #
73
Assembly Cost
Qty
887.94
1
Extended Cost
887.94
16.67
2 $ 397.24
1 $ 138.31
1 $ 314.13
$
Sub Total
$ 884.69
UnitCost
Size1
0.75
Unit1
1 liter
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
Process
10 Brake Bleed - Per Bleeder Valve
Use
Bleed Brake
UnitCost
Unit
$
2.50 unit
Quantity
Multiplier
1
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
2.50
$
$
2.50
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
1 $
0.75
$
$
0.75
Sub Total
$
$
$
-

$
$
Sub Total
$
-
28
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Line Assembly
Brake Line
P1011
AA
Brake Lines
University
Material
Use
10 Tubing, Steel
Brake Line
Hose, High Pressure, Stainless Steel
20
Soft Brake Line
Braided Outer
University of Akron
UnitCost
Size1
$
2.25
$
9.05
Unit1
0.08 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
18.34
1
Extended Cost
18.34
Quantity
1.8 m
Sub Total
PID
Process
10 Tube Flare/Bead
20 Tube Cut
Use
Flare Hose
Cut Steel Hose
UnitCost
Unit
$
0.45 end
$
0.15 cm
Quantity
Multiplier
2
1
Mult. Val.
1
1
Sub Total
FID
Fastener
10 Galvanized Steel Loop Straps
20 Rivet, Pop
30 Tie Wrap
Use
Secure hard line
Secure hard line
Secure soft line
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
3 $
$
$
Tooling
Use
Quantity
Sub Total
3 $
3 $
4 $
$
$
0.09
0.03
0.04
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
0.18
1 $
16.29
16.47
0.90
0.45
1.35
Sub Total
TID
Sub Total
1 $
0.27
0.09
0.16
0.52
29
System
Assembly
Part
P/N Base
Suffix
Details
Brake System (BR)

Brake Line Assembly
Fluid Reservoir
P1012
AA
Fluid Reservoir Bought
ItemOrder Material
10 Silicone Hose
Hydraulic Fluid Reservoir, Remote
20 (Plastic)
University
Use
Fluid Res
Fluid Res
University of Akron
UnitCost
Size1
$
1.03
$
Unit1
6.35 mm
Car #
Size2
Unit2
0.61 meter
Area Name
73
Area
Length
Density
Part Cost
Qty
16.67
1
Extended Cost
16.67
Quantity
5.00
Sub Total
PID
Process
Use
UnitCost
Unit
Attach tubes to Master
$
0.13
Cylinder
Quantity
Multiplier
1
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
2 $
$
$
6.54
10.00
16.54
Sub Total
1 $
0.13
$
$
0.13
Quantity
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
Sub Total
$
$
$
30
31
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Line Assembly
Master Cylinder
P1013
AA
Tilton Master Cylinder
Material
10 Master Cylinder, Tilton, Model 77
University
Use
Master Cylinder
University of Akron
UnitCost
Size1
$
197.50
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
198.62
1
Extended Cost
198.62
Quantity
Sub Total
PID
Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Line up Master Cylinder
0.13 labor
0.13
Tighten Bolts
0.50 labor
$
$
0.50
0.63
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
Secure Master Cylinder
UnitCost
Size1
$
0.20
$
0.21
$
0.08
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
16 mm
Sub Total
Quantity
Sub Total
1 $
1 $
1 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
197.50
$
$
197.50
Sub Total
$
$
$
0.20
0.21
0.08
0.49
32

33
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Line Assembly
Fittings
P1014
AA
All Brake Fittings
University
Material
10 Fitting/L.P./Elbow/90 deg./Al./Anod.
Use
Fittings
20 Adapter/L.P./Barb to Male Pipe/Straight/Al./Anod.
Fittings
2.62
30
40
50
60
70
Fittings
Fittings
Washer
Fittings
Fittings
$
$
$
$
$
10.86
12.80
0.25
3.54
3.54
Adapter/L.P./Bulkhead Tee//Al./Anod.
Fitting/L.P./Elbow/90 deg./Al./Anod.
Crush Washer
Adapter/L.P./Bulkhead Union//Al./Anod.
Adapter/L.P./Bulkhead Union//Al./Anod.
University of Akron
UnitCost
Size1
$
15.21
Unit1
6.35 mm
Car #
Size2
6.35 mm
4.76
4.76
4.7625
6.35
4.76
mm
mm
mm
mm
mm
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
138.31
1
Extended Cost
138.31
Quantity
6.35 mm
2 $
4.76 mm
4
1
9
2
2
4.76 mm
6.35 mm
Sub Total
PID
Process
10 Wrench <= 25.4 mm
Use
Tighten all fittings
UnitCost
$
Unit
1.50 unit
Quantity
Multiplier
20
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
$
$
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
Sub Total
$
$
$
5.24
$
$
$
$
$
43.44
12.80
2.25
7.08
7.08
108.31
30.00
30.00
Sub Total
$
$
$
Sub Total
TID
Sub Total
2 $
30.42
34
System
Assembly
Part
P/N Base
Suffix
Details
ItemOrder
Brake System (BR)

Brake Line Assembly
Balance Bar
P1015
AA
Tilton Balance Bar
Material
10 Balance Bar, Tilton, 72-280
University
Use
Balance Bar
University of Akron
UnitCost
Size1
$
312.50
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
314.13
1
Extended Cost
314.13
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Fasten Balance Bar
Fasten Balance Bar
Use
UnitCost
Unit
$
0.13 unit
$
0.75 unit
UnitCost
Size1
Quantity
Multiplier
1
2
Unit1
Mult. Val.
Sub Total
Sub Total
$
$
$
$
Unit2
Quantity
1
1
Size2
0.13
1.50
1.63
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
312.50
$
$
312.50
35
36
System
Assembly
P/N Base
Suffix
Details
Engine & Drivetrain (EN)

Engine Assembly
A2001
AA
Engine & Oil Pan
ItemOrder
10
20
30
40
Part
Yamaha R6
Spark Plug Coil
Spark Plug Wire
Oil Pan
MID
University
Part Cost
$
$
$
$
Material
Quantity
Sub Total
Sub Total
$ 1,644.45
$
$
$
55.38
$
$ 1,699.83
UnitCost
Size1
1,644.45
55.38
Use
University of Akron
1
4
4
1
Unit1
Size2
Car #
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
$ 1,703.58
1
Extended Cost
$ 1,703.58
Quantity
Sub Total
PID
Process
Connector Install, Circular,
Friction
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Connect Coil
Tighten Spark Plugs

Connect Engine Wire Harness to
Bulkhead
Route Chain over Sprocket
0.75 unit
3.00
0.13 unit
0.13
0.06 unit
$
$
$
0.06
3.75
40 Assemble, 1 kg, Loose
Sub Total
FID
Sub Total
10
0.14 unit
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
0.56
Quantity
Sub Total
TID
Tooling
Use
Engine Left Side
UnitCost
Unit
Quantity
PVF
Engine Rear
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
Engine Right Side
37
System
Assembly
Part
P/N Base
Suffix
Details

Engine Assembly
Engine
P2001
AA
Yamaha R6
MID
10
20
30
40
50
60
70
80
90
100
Material
Engine and Transmission, Ultra High
Performance (>10 HP/100 cc)
Spark Plug Coil
Spark Plug Wire
Fluid, Oil
Oil Filter
CO2 Regulator
CO2 Tank, Metallic
Pneumatic Cylinder, Double Acting
Hose, Polyurethane
Pneumatic Cylinder, Single Acting
University
Use
UnitCost
University of Akron
Size1
Motor
2.50
Ignition System
Ignition System
Cooling Engine Components
Filter Oil
Air Shifter
Tank
Shifting Device
Hose for Shifting
Shifting Device
$
$
$
$
$
$
$
$
$
0.75
50.00
10.84
25.00
0.41
20.00
Unit1
Car #
Size2
Unit2
600 cc
Area Name
73
Area
Length
Density
Part Cost
Qty
1,644.45
1
Extended Cost
1,644.45
Quantity
hp
3 L
1
unit
370 cc
unit
6.35 mm
unit
0.915 m
Sub Total
PID
10
20
30
40
50
60
70
80
Process
Assemble, 20 kg, Loose
Ratchet <= 25.4 mm
Ratchet <= 25.4 mm
Ratchet <= 6.35 mm
Ratchet <= 25.4 mm
Assemble, 1 kg, Line-on-Line
Ratchet <= 25.4 mm
Hand, Tight <= 6.35 mm
Use
Mount Motor
Tighten Engine Bolts
Tighten Spark Plugs
Remove Stock Oil Pan
Install Custom Oil Pan
Attach Shifter assembly
Tighten Shifter Bolts
Tighten Oil Filter
UnitCost
$
$
$
$
$
$
$
$
1.25
0.75
0.75
0.50
0.75
0.13
0.75
0.50
Unit
labor
unit
unit
unit
unit
unit
unit
unit
Quantity
Multiplier
1
6
4
13
13
1
4
1
Mult. Val.
1
0.8
1
Sub Total
FID
10
20
30
40
50
Fastener
Bolt, Grade 10.9 (SAE 8)
Nut, Grade 10.9 (SAE 8)
Washer, Grade 10.9 (SAE 8)
Bolt, Grade AN
Nut, Grade AN
Use
Bolts for Motor Mounts
Nuts for Motor Mounts
Washers for Motor Mounts
Bolts for Shifter
Nuts for Shifter
UnitCost
$
$
$
$
$
Size1
0.30
0.21
0.02
1.20
0.21
12.7
12.5
12.5
12.7
6.25
Unit1
mm
mm
mm
mm
mm
Size2
Unit2
12.5 mm
Sub Total
$
$
$
$
$
$
$
$
$
Tooling
Use
UnitCost
Unit
Quantity
Quantity
6
6
6
4
4
6.25 mm
PVF
FracIncld
Sub Total
Sub Total
$
$
$
1,500.00
4
4
1
1
1
1
1
1
1
0.75
50.00
10.84
25.00
0.41
20.00
1,607.00
$
$
$
$
$
$
$
$
$
$
1.25
4.50
3.00
6.50
9.75
0.13
3.00
0.50
28.63
Sub Total
TID
Sub Total
1 $
Sub Total
$
$
$
$
$
$
$
1.80
1.26
0.12
4.80
0.84
8.82
38
System
Assembly
Part
P/N Base
Suffix
Details
MID

Engine Assembly
Aluminum Oil Pan
P2002
AA
Machined Oil Pan; Fittings are in
Pump Housing Part
Material
University
Use
Oil Pan Material
University of Akron
UnitCost
Size1
$
4.20
Unit1
9.84 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
55.38
1
Extended Cost
55.38
Quantity
Sub Total
PID
Process
10
remove
20 Machining
Use
UnitCost
Unit
Machine Setup
1.30 unit
Machine Oil Pan

Holes in Pan
$
$
0.04 cm^3
0.35 hole
Quantity
Multiplier
1
Mult. Val.
1
205.13
13
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
1.30
$
1 $
$
$
8.21
4.55
14.06
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
41.33
$
$
41.33
Sub Total
$
$
$
39
System
Assembly
P/N Base
Suffix
Details
Engine & Drivetrain

Exhaust Assembly
A2002
EN
Student Built Exhaust
ItemOrder
10
20
30
40
Part
Exhaust Flange
Exhaust Headers
Exhaust Muffler
Collector
MID
Material
University
Part Cost
$
$
$
$
Use
Quantity
University of Akron
Sub Total
Sub Total
$ 19.22
$ 153.92
$ 22.84
$ 21.34
$
$ 217.32
UnitCost
Size1
4.80
38.48
22.84
21.34
4
4
1
1
Unit1
Size2
Car #
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
217.84
1
Extended Cost
217.84
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Assemble Exhaust System
Use
UnitCost
Unit
$
0.13 unite
UnitCost
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
0.52
$
$
0.52
Unit2
Quantity
Unit1
Size2
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
40
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Exhaust Assembly
Exhaust Flange
P2003
EN
308 Stainless Exhaust Flange
Material
10 Titanium (per kg)
University
Use
Flange Material
University of Akron
UnitCost
Size1
$
22.00
Unit1
0.04 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
Process
10 Laser Cut
20 Machining
Use
Cut Flange
Material Removal
UnitCost
Unit
$
0.01 cm
$
0.04 cm^3
Quantity
Multiplier
Mult. Val.
35
3.1
Sub Total
FID
Fastener
10 Nut, Grade AN
Use
Fasten Flange Engine
UnitCost
Size1
$
0.30
Unit1
8 mm
Size2
Unit2
Sub Total
4 $
$
$
$
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
Sub Total
$
$
$
19.22
Sub Total
1 $
$
$
1.40
0.12
1.52
Sub Total
8 $
2.40
$
$
2.40
Sub Total
TID
4.80
4
41
0.88
0.88
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Exhaust Assembly
Exhaust Headers
P2004
EN
Custom Fit Headers
Material
University
Use
Material for Headers
University of Akron
UnitCost
Size1
$
22.00
Unit1
0.2175 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
FID
Process
Use
10 Tube bends
Bend Shape of Headers
20 Tube end preparation for welding
Prepare each end
30 Weld
Weld Flange to Headers
Fastener
Use
UnitCost
Unit
$
0.75 bend
$
0.75 cm
$
0.15 cm
UnitCost
Size1
Quantity
Multiplier
5
16
9.97
Unit1
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
12
Size2
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
153.92
4.79
4.79
3.75
12.00
17.95
33.70
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
$
$
38.48
4
42
System
Assembly
Part
P/N Base
Suffix
Details
Engine & Drivetrain

Exhaust Assembly
Exhaust Muffler
P2005
EN
Student Built Muffler
MID
10
20
30
40
Material
Titanium (per kg)
Titanium (per kg)
Muffler Batting
Titanium (per kg)
University
Use
Exhaust Outer
Exhaust Inner
Packing, Muffler
Cap Off Each End
UnitCost
$
$
$
$
University of Akron
Size1
22.00
22.00
0.003
22.00
0.35
0.05
43.18
0.01
Unit1
kg
kg
cm^3
kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
22.84
1
Extended Cost
22.84
Quantity
1
1
1
2
Sub Total
PID
FID
Process
10 Riveting
30 Weld - Round Tubing
Fastener
Use
Rivet Ends
Prepare each end
Weld Inner Tube
Use
UnitCost
Unit
$
0.25 unit
$
0.75 end
$
0.38 cm
UnitCost
Size1
Quantity
Multiplier
6
15.96
Unit1
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
1
1
Size2
1.50
11.97
13.47
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
43
7.70
1.10
0.13
0.44
9.37
44
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Exhaust Assembly
Collector
P2006
EN
Student Built Collector
Material
University
Use
Collector Material
University of Akron
UnitCost
Size1
$
22.00
Unit1
0.11 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
21.34
1
Extended Cost
21.34
Quantity
Sub Total
PID
Process
Tube end preparation for
welding
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
0.75 end
6.00
Weld Inner tube
0.38 cm
34
$
$
$
12.92
18.92
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
2.42
2.42
Sub Total
Prepare 4 into 1 Collector
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
45
System
Assembly
P/N Base
Suffix

Air Intake Assembly
A2003
AA
Details
Complete Air Intake Assembly
ItemOrder
10
20
30
40
Part
Intake Manifold
Thermal Gasket
Air Filter
Throttle Body
University
Part Cost
$
$
$
$
Quantity
15.49
26.83
1.89
45.03
1
1
1
1
Sub Total
MID
Material
10 Seal, O-Ring, Elastomer
Use
O-Ring Seal
University of Akron
Car #
73
Assembly Cost
Qty
95.03
1
Extended Cost
95.03
Sub Total
$ 15.49
$ 26.83
$
1.89
$ 45.03
$
$ 89.24
UnitCost
Size1
$
0.05
Unit1
1.25 inch
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
10
20
30
40
Process
Ratchet <= 6.35 mm
50 Safety Wire, Install
Use
Align Thermal Gasket
Align Intake Manifold
Tighten intake bolt
Attach Throttle Cable
Safety Wire Throttle cable
UnitCost
$
0.13
$
0.13
$
0.50
$
0.13
$
Unit
Labor
Labor
Unit
Labor
Quantity
0.60 Labor
Multiplier
Mult. Val.
FID
Fastener
10 Washer, Grade 8.8 (SAE 5)
20 Bolt, Grade 8.8 (SAE 5)
30 Safety Wire
Use
Attach Intake to motor
Attach Intake to motor
Secure Throttle Cable
UnitCost
Size1
$
0.02
$
0.03
$
-
Unit1
6 mm
6 mm
Sub Total
$
0.13
$
0.13
$
4.00
$
0.13
1
1
8
1
1
1
1
1
1
1
1
1
1 $
0.60
$
$
4.99
Sub Total
Size2
Unit2
Quantity
12.5 mm
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
8 $
0.40
$
$
0.40
Sub Total
8 $
0.16
8 $
0.24
$
$
$
0.40

$
$
Sub Total
$
-
46
System
Assembly
Part
P/N Base
Suffix
Details
MID

Air Intake Assembly
Intake Manifold
P2007
AA
SLA Intake
University
Material
Use
10 Plastic, Polycarbonate (per kg)
University of Akron
UnitCost
Size1
$
3.30
Unit1
0.76 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
26.83
1
Extended Cost
26.83
Quantity
Sub Total
PID
10
Process
Rapid Prototype - Stereo
Lith.
Use
Print Intake
Manifold
UnitCost
$
Unit
Quantity
32.00 kg
Multiplier
0.76
Mult. Val.
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
2.51
2.51
Sub Total
1 $
24.32
$
$
24.32
Quantity
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
$
$
Sub Total
$
$
$
47
48
System
Assembly
Part
P/N Base
Suffix
Details
MID

Air Intake Assembly
Thermal Gasket
P2008
AA
Student built Gasket
Material
10 Plastic, ABS
University
Use
Thermal Gasket
University of Akron
UnitCost
Size1
$
3.30
Unit1
0.089 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
1.89
1
Extended Cost
1.89
Quantity
Sub Total
PID
Process
Use
Mount Plastic
remove
20 Machining
Machine Plastic
UnitCost
10
30 Drilled holes < 25.4 mm dia. Drill Holes
Unit
Quantity
Multiplier
Mult. Val.
1
FID
Fastener
Use
0.04 cm^3
3.126
0.5
2 $
0.13
0.35 Per-Hole
0.5
1 $
0.18
$
$
1.60
UnitCost
Size1
Unit1
Size2
1 $
Unit2
1.30
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
0.29
0.29
Sub Total
1.30 labor
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
49
50
System
Assembly
Part
P/N Base
Suffix
Details
MID

Air Intake Assembly
Throttle Body
P2009
AA
Aluminum Throttle Body
Material
Aluminum Premium
(ROUND)
20 Clevis
10
30 Cable Adjuster
40 Cable, PUSH/PULL
University
Use
UnitCost
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
45.03
1
Extended Cost
45.03
Quantity
4.20
0.96 kg
Connect to Body
Adjustment of
Throttle Cable
Sends motion to
Throttle
0.27
6.35 mm
1.00
35.00
$
1 $
Sub Total
PID
10
Process
Use
Set up Lathe
remove
20 Machining
UnitCost
$
Turn Down Throttle $
Unit
1.30
Quantity
labor
0.04 cm^3
Multiplier
53.98
0.35 unit
0.50 unit
Fastener
10 Bolt An
20 Nut An
Use
Bolt Clevis
Nut An
UnitCost
Size1
$
0.21
$
0.17
Unit1
6.35 mm
6.35
1.30
2.20
$
1 $
$
$
0.35
0.50
4.35
1
1
Size2
Unit2
6.35 mm
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
1.00
$
$
$
35.00
40.30
Sub Total
1 $
0.21
1 $
0.17
$
$
0.38
Sub Total
TID
4.03
0.27
Sub Total
30 Drilled holes < 25.4 mm dia. Open Center

Tighten Bolt
Mult. Val.
Sub Total
FID
Sub Total
Throttle Body
Sub Total
$
$
$
51
System
Assembly
Part
P/N Base
Suffix
Details
MID

Air Intake Assembly
Air Filter
P2010
AA
Purchased Air Filter
Material
10 Air Filter
University
Use
Deflect Debris
University of Akron
UnitCost
Size1
$
0.15
Unit1
94.14 cm^2
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
15.49
1
Extended Cost
15.49
Quantity
Sub Total
PID
10
Process
Assemble, 1 kg, Line-onLine
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Hose Clamp, Worm Drive
Sub Total
Align filter to intake $
0.13 Labor
Tighten Worm Gear $
0.50 Labor
1
Sub Total
Use
Secure Air Filter
UnitCost
$
Size1
0.74
Unit1
Size2
Unit2
0.13
$
$
$
0.50
0.63
Quantity
Sub Total
60 mm
1
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
14.12
$
$
14.12
Sub Total
$
$
$
$
$
$
0.74
0.74
52
System
Assembly
P/N Base
Suffix
Details

Fuel Assembly
A2004
EN
Complete Fuel Assembly
ItemOrder
10
20
30
40
50
60
70
80
Part
Fuel Injector, Gasoline
Fuel Pump
Fuel Tank
Fuel Pressure Regulator, GAS
Fuel Filter
Fuel Lines
Fuel Check Valve
Fuel Rail
MID
Material
10 Gasoline
University
Part Cost
$
$
$
$
$
$
$
$
Use
University of Akron
Quantity
Sub Total
Sub Total
$ 42.08
$ 37.53
$ 82.91
$ 16.33
$
8.00
$ 67.42
$
8.00
$ 18.27
$
$ 280.54
UnitCost
Size1
10.52
37.53
82.91
16.33
8.00
67.42
8.00
18.27
4
1
1
1
1
1
1
1
Unit1
Size2
Car #
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
280.54
1
Extended Cost
280.54
Quantity
Sub Total
PID
FID
Process
Use
Fastener
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
Fuel Rail
UnitCost
Unit
Quantity
Fuel Pump and Fittings
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
Fuel Tank
53
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Injector
P2011
EN
Purchased Fuel Injector
Material
10 Fuel Injector, Gasoline
University
Use
University of Akron
UnitCost
Size1
$
10.00
Unit1
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
10.52
4
Extended Cost
42.08
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Install Injectors
Use
UnitCost
Unit
$
0.13 unit
UnitCost
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Unit1
Size2
0.52
0.52
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
10.00
$
$
10.00
54
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Pump
P2012
EN
Student Purchased Fuel Pump
Material
10 Fuel Pump, Fuel Injected, Gasoline
University
Use
Fuel Pump
University of Akron
UnitCost
Size1
$
35.00
Unit1
unit
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
37.53
1
Extended Cost
37.53
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Install Pump
Use
Secure Pump
UnitCost
Unit
$
0.13 unit
UnitCost
Size1
$
1.20
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Unit1
174.24 mm
Size2
0.13
0.13
Sub Total
2 $
2.40
$
$
$
2.40
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
35.00
$
$
35.00
55
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Tank
P2013
EN
Aluminum Gas Tank
Material
20 Fitting, Weld-in, Male, Aluminum
University
Use
Fuel Tank Material
Fuel Line Return
UnitCost
$
$
University of Akron
Size1
4.20
1.72
Unit1
0.84 kg
6.35 mm
Car #
Size2
Unit2
Area Name
Volume - 1.625 gal
Area
73
Length
Density
Part Cost
Qty
82.91
1
Extended Cost
82.91
Quantity
Sub Total
PID
10
20
30
40
Process
Sheet metal shear
Sheet metal bends
Tube end preparation for welding
Weld
Use
Cut sheet metal
Calculated Bends for Shape
Prepare for Welding
Weld Gas Tank Seams
UnitCost
$
$
$
$
0.25
0.25
0.75
0.15
Unit
cut
bend
end
cm
Quantity
Multiplier
Mult. Val.
38
14
38
240
Sub Total
FID
Fastener
Use
Fasten Fuel Tank
Fasten Fuel Tank
UnitCost
$
$
Size1
0.06
0.02
Unit1
5 mm
5 mm
Size2
Unit2
38 mm
6.35 mm
Sub Total
$
$
$
$
$
$
9.50
3.50
28.50
36.00
77.50
Quantity
Sub Total
2 $
0.12
2 $
0.04
$
$
0.16
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
1 $
$
$
56
3.53
1.72
5.25
57
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Pressure Regulator
P2014
EN
Student Purchased Fuel Regulator
Material
10 Fuel Pressure Regulator, Gasoline
University
Use
Monitor Pressure
University of Akron
UnitCost
Size1
$
15.00
Unit1
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
16.33
1
Extended Cost
16.33
Quantity
Sub Total
PID
FID
Process
20 Weld
Fastener
Use
Prepare for Weld
Weld Tab to Frame
Install Regulator
Use
UnitCost
Unit
$
0.75 end
$
0.15 cm
$
0.13 labor
UnitCost
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
1
3
1
Unit1
Size2
0.75
0.45
0.13
1.33
Sub Total
$
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
15.00
$
$
15.00
58
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Filter
P2015
EN
Fuel Filter
Material
10 Fuel Filter
University
Use
Filter Fuel
University of Akron
UnitCost
Size1
$
8.00 unit
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
8.00
1
Extended Cost
8.00
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
8.00
8.00
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
$
$
59
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Lines
P2016
EN
Complete Line Assembly
University
University of Akron
Material
10 Hose, Silicone
Use
Connecting inner assemblies
UnitCost
$
1.78
Size1
Unit1
38 mm
20 Fitting/L.P./Male Flare to Pipe//Al./Anod.
Fuel Pump Fitting
2.62
6.35 mm
30 Fitting/L.P./Tube Sleeve//Al./Anod.
40 Fitting/L.P./Tube Nut//Al./Anod.
Fuel Line Fittings

Fuel Line Fittings
$
$
1.14
1.00
6.35 mm
6.35 mm
50 Adapter/L.P./Male Branch Tee//Al./Anod.
Fuel Line Splitter
12.15
6.35 mm
60 Adapter/L.P./Union/90 deg./Al./Anod.
Straight Couplers
Fuel Hard Lines
$
$
2.00
4.20
6.35 mm
0.07 kg
Car #
Size2
Unit2
0.1 m
Area Name
73
Area
Length
Density
Part Cost
Qty
67.42
1
Extended Cost
67.42
Quantity
Sub Total
1 $
1.78
2 $
5.24
14 $
14 $
15.96
14.00
6.35 mm
1 $
12.15
6.35 mm
3 $
1 $
$
$
6.00
0.29
55.42
6.35 mm
Sub Total
PID
FID
Process
10 Tube bends
20 Tube Flare/Bead
30 Tube cut
Fastener
Use
Bending Aluminum Tubes
Flare Ends
Cutting Tubes
Use
UnitCost
$
$
$
UnitCost
Unit
0.75 bend
0.45 end
0.15 cm
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
8
10
10
Unit1
Size2
6.00
4.50
1.50
12.00
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
60
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Check Valve
P2017
EN
Student Purchased Check Valve
Material
10 Fuel Check Valve
University
Use
Stopping Fuel Flow
University of Akron
UnitCost
Size1
$
8.00
Unit1
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
8.00
1
Extended Cost
8.00
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
$
$
61
8.00
8.00
System
Assembly
Part
P/N Base
Suffix
Details
MID

Fuel Assembly
Fuel Rail
P2018
EN
Student Made Fuel Rail
Material
University
Use
Fuel Rail Material
Fuel Rail Bung Material
University of Akron
UnitCost
Size1
$
4.20
$
4.20
Unit1
0.058 kg
0.014 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
18.27
1
Extended Cost
18.27
Quantity
Sub Total
PID
FID
Process
Use
UnitCost
10 Machining Setup, Install and remove
Set up Bung Lathe
1.30 labor
20
30
40
50
Move Stock
Machine Bungs
Round Stainless
Round Stainless
$
$
$
$
0.65
0.04
0.75
0.15
Machining Setup, Change

Machining
Weld
Fastener
Use
UnitCost
Unit
Quantity
labor
cm^3
end
cm
Size1
Multiplier
Mult. Val.
Sub Total
1.30
14
0.231
5
6
Sub Total
$
$
$
$
$
$
9.10
0.04
3.75
3.60
17.79
Unit2
Quantity
Unit1
4
4
Size2
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
4 $
$
$
Sub Total
$
$
$
62
0.24
0.24
0.48
System
Assembly
P/N Base
Suffix
Details

Cooling Assembly
A2005
AA
Radiator, Coolant Lines
University
ItemOrder Part
10 Radiator
20 Coolant Lines
Part Cost
$
$
MID
Use
Cooling
Cap to Cooling System
Material
10 Fluid, Coolant
20 Filler Cap
University of Akron
Car #
73
Assembly Cost
Qty
92.69
1
Extended Cost
92.69
Quantity
67.22
13.45
Sub Total
1 $ 67.22
1 $ 13.45
$
Sub Total
$ 80.67
UnitCost
Size1
$
$
3.00
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
unit
Sub Total
PID
10
20
30
40
20
FID
Process
Screwdriver > 1 Turn
Fastener
Use
Assemble Radiator with Lines
assemble Radiator with Lines
Assemble Radiator with Lines
assemble Radiator with Lines
Tighten Clamps
Use
UnitCost
$
0.13
$
0.13
$
0.13
$
0.13
$
0.50
UnitCost
Unit
labor
labor
labor
labor
unit
Size1
Quantity
Multiplier
1
1
1
1
17
Unit1
Mult. Val.
Sub Total
Sub Total
$
0.13
$
0.13
$
0.13
$
0.13
$
8.50
$
$
9.02
Unit2
Quantity
1
1
1
1
1
Size2
1
1
1
1
1
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
1 $
3.00
$
$
3.00
Sub Total
$
$
$
-

$
$
Sub Total
$
-
63
System
Assembly
Part
P/N Base
Suffix
Details
MID

Cooling Assembly
Radiator
P2019
AA
Aluminum Radiator/Overflow/Fan
Material
10 Heat Exchanger, Air-to-Liquid
20 Overflow Bottle, Nalgene Bottle
30 Heat Exchanger Fan
University
Use
Cool Motor
Coolant Overflow
Coolant Fan
University of Akron
UnitCost
Size1
$
0.0035
$
5.00
$
30.00
Unit1
7079.21 cm^3
1 unit
1 unit
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
67.22
1
Extended Cost
67.22
Quantity
Sub Total
PID
Process
Use
UnitCost
Setup Machine
Unit
Quantity
1.30 unit
Multiplier
1
Mult. Val.
1
Sub Total
FID
Fastener
Use
Fasten Radiator to Frame
Fasten Fan to Radiator
UnitCost
Size1
$
0.19
$
0.19
Unit1
12.7 mm
12.7 mm
Size2
Unit2
6.35 mm
6.35 mm
Sub Total
$
1.30
$
$
1.30
Quantity
Sub Total
2 $
0.38
4 $
0.76
$
$
1.14
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
2 $
1 $
$
$
Sub Total
$
$
$
64
24.78
10.00
30.00
64.78
65
System
Assembly
Part
P/N Base
Suffix
Details
MID

Cooling Assembly
Coolant Lines
P2020
AA
Hoses and Plumbing
Material
10 Hose, Rubber
20 Hose, Rubber
30 Aluminum, Normal (per kg)
University
Use
Inlet Side
Exit Side
Plumbing for Radiator
University of Akron
UnitCost
Size1
$
4.18
$
4.18
$
4.20
Unit1
25.4 mm
25.4 mm
0.354 kg
Car #
Size2
Unit2
0.194 m
0.194 m
Area Name
Area
73
Length
Density
Part Cost
Qty
13.45
1
Extended Cost
13.45
Quantity
Sub Total
PID
Process
10 Cut (scissors, knife)
Use
Cut Rubber Tubing
UnitCost
Unit
$
0.06 cm
Quantity
Multiplier
7.62
Mult. Val.
1
Sub Total
FID
Fastener
Use
Tighten hoses
UnitCost
Size1
$
0.63
Unit1
31.75 mm
Size2
Unit2
Sub Total
1 $
$
$
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
Sub Total
$
$
$
4.18
4.18
1.49
9.85
0.46
0.46
Sub Total
5 $
3.15
$
$
3.15
Sub Total
TID
Sub Total
1 $
1 $
1 $
$
$
66
System
Assembly
P/N Base
Suffix
Details
Engine & Drivetrain

Differential
A2007
EN
Complete Differential Setup
ItemOrder
10
20
30
40
Part
Housing
MID
Material
University
Part Cost
$
$
$
$
Use
Quantity
University of Akron
Sub Total
Sub Total
$ 95.29
$ 110.00
$ 54.77
$ 55.05
$
$ 315.11
UnitCost
Size1
95.29
110.00
54.77
55.05
1
1
1
1
Unit1
Size2
Car #
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
315.11
1
Extended Cost
315.11
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
67
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Differential
Housing
P2021
EN
Student Made
Material
University
Use
Housing Material
University of Akron
UnitCost
Size1
$
4.20
Unit1
8.02 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
95.29
1
Extended Cost
95.29
Quantity
Sub Total
PID
Process
remove
20 Machining Setup, Change
30 Machining
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
Sub Total
Machine Setup
1.30 labor
2.60
Adjusting Machine
Machine Housing
Drill Holes
$
$
$
0.65 labor
0.04 cm^3
0.35 unit
1
1364.8
8
1
1
1
$
$
$
$
$
0.65
54.59
2.80
60.64
Sub Total
Use
Cap Housing
UnitCost
Size1
$
0.12
Unit1
4.7625 mm
Size2
Unit2
17.78 mm
Quantity
Sub Total
8 $
0.96
$
$
0.96
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
33.68
$
$
33.68
Sub Total
$
$
$
68
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Differential
P2022
EN
Purchased Internals
University
Material
Use
Differential Internals, Limited
Internals for
10 Slip, Salisbury or Powerflow
Differential
or Clutch Style
UnitCost
$
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
110.00
1
Extended Cost
110.00
Quantity
110.00
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
1 $
110.00
$
$
110.00
Sub Total
$
$
$
Sub Total
TID
Sub Total
69
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Differential
Bearing Carrier
P2023
EN
Student Made Carriers
Material
10 Aluminum, Premium
University
Use
University of Akron
UnitCost
Size1
$
4.20
Unit1
3.1 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
54.77
1
Extended Cost
54.77
Quantity
Sub Total
PID
Process
remove
20 Machining
40 Assemble, 1 kg, Interference
10
Use
UnitCost
Unit
Machine Setup
1.30 unit
Machine Both Carriers

Change Position
Insert Bearings
$
$
$
0.04 cm^3
0.65 unit
0.19 unit
Quantity
Multiplier
Mult. Val.
1
951.52
2
1
1
1
1.5
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Washer, Grade AN
Use
Fasten Carrier to Frame
UnitCost
Size1
$
0.43
$
0.02
Unit1
7.9375 mm
7.9375 mm
Size2
Unit2
27.94 mm
Sub Total
$
1.30
$
$
$
$
$
38.06
1.30
0.19
40.85
Quantity
Sub Total
2 $
0.86
2 $
0.04
$
$
0.90
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
13.02
$
$
13.02
Sub Total
$
$
$
70
71
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Differential
Bearing Carrier
P2024
EN
Student Made Carriers
Material
10 Aluminum, Premium
University
Use
University of Akron
UnitCost
Size1
$
4.20
Unit1
3.1 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
55.05
1
Extended Cost
55.05
Quantity
Sub Total
PID
Process
remove
20 Machining
40 Assemble, 1 kg, Interference
10
Use
UnitCost
Unit
Machine Setup
1.30 unit
Machine Both Carriers

Change Position
Insert Bearings
$
$
$
0.04 cm^3
0.65 unit
0.19 unit
Quantity
Multiplier
Mult. Val.
1
958.39
2
1
1
1
1.5
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Washer, Grade AN
Use
UnitCost
Size1
$
0.43
$
0.02
Unit1
7.9375 mm
7.9375 mm
Size2
Unit2
27.94 mm
Sub Total
$
1.30
$
$
$
$
$
38.34
1.30
0.19
41.13
Quantity
Sub Total
2 $
0.86
2 $
0.04
$
$
0.90
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
13.02
$
$
13.02
Sub Total
$
$
$
72
73
System
Assembly
P/N Base
Suffix
Details
Engine & Drivetrain

Drivetrain Assembly
A2008
EN
Sprockets, Axle, Chain
ItemOrder
10
20
30
40
50
60
Part
Front Sprocket
Rear Sprocket
Chain Guard
Axle
Constant Velocity Joint, Boot
Chain
MID
Material
University
Part Cost
$
$
$
$
$
$
Use
Quantity
University of Akron
Sub Total
Sub Total
$
2.99
$ 20.15
$
6.04
$ 24.64
$ 25.00
$ 190.00
$
$ 268.82
UnitCost
Size1
2.99
20.15
6.04
12.32
25.00
190.00
1
1
1
2
1
1
Unit1
Size2
Car #
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
274.39
1
Extended Cost
274.39
Quantity
Sub Total
PID
Process
20 Adjustment - Misc.
Use
Assemble Diff
Tension Chain
UnitCost
Unit
$
0.38 labor
$
5.00 labor
Quantity
1
1
Multiplier Mult. Val.

1.5
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1.5 $
0.57
1 $
5.00
$
$
5.57
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
74
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Drivetrain Assembly
Front Sprocket
P2021
EN
13 Tooth Sprocket, Front
Material
10 Sprocket (All Cost as Made)
20 Steel, Alloy (per kg)
University
Use
Machined Part
Material for part
University of Akron
UnitCost
Size1
$
$
2.25
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
2.99
1
Extended Cost
2.99
Quantity
0.0955
Sub Total
PID
10
20
30
40
50
Process
remove
Machining
Drilled holes < 25.4 mm dia.
Broach, Internal
Gear Shaping (hobbing)
Use
UnitCost
Unit
Machine Setup
1.30 Labor
Material Removal
Drill hole for Broach
Material Removal
Material Removal
$
$
$
0.04
0.35
0.50
0.5
Quantity
cm^3
hole
cm
cm
Multiplier
Mult. Val.
FID
Fastener
Use
UnitCost
Size1
1.30
$
$
$
$
$
$
0.30
0.35
0.51
0.32
2.78
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
0.21
0.21
Sub Total
7.55
1
1.016
0.635
Sub Total
Sub Total
1 $
1 $
$
$
Sub Total
$
$
$
75
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Drivetrain Assembly
Rear Sprocket
P2022
EN
Student Built
Material
10 Sprocket (All Cost as Made)
University
Use
Material for Sprocket
University of Akron
UnitCost
Size1
$
$
4.20
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
20.15
1
Extended Cost
20.15
Quantity
0.572 kg
Sub Total
PID
10
20
30
40
50
Process
remove
Machining
Ratchet <= 25.4 mm
Use
UnitCost
Unit
Setup Machine
1.30 labor
Drill hole for Bolts

Lightening Holes
Material Removal
Tighten Bolts
$
$
$
$
0.35
0.04
0.50
0.75
Quantity
hole
cm
cm
unit
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
Attach Sprocket
Attach Sprocket
Attach Sprocket
UnitCost
Size1
$
0.57
$
0.44
$
0.03
2.60
6
50.37
0.577
6
$
$
$
$
$
$
2.10
2.01
0.29
4.50
11.50
Unit1
10 mm
10 mm
10 mm
Size2
Unit2
12.7 mm
Quantity
Sub Total
6 $
6 $
6 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
2.40
2.40
Sub Total
Sub Total
Sub Total
1 $
1 $
$
$
Sub Total
$
$
$
3.42
2.64
0.18
6.24
76
77
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Drivetrain Assembly
Chain Guard
P2023
EN
Student Built
Material
10 Steel, Mild (per kg)
University
Use
Material for Guard
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.912 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
6.04
1
Extended Cost
6.04
Quantity
Sub Total
PID
Process
remove
20 Sheet metal shearing
30 Sheet metal bends
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
1.30 labor
1.30
Cut Sheet Metal

Bend to Shape
Assemble Chain
$
$
$
0.25 cut
0.25 bend
0.13 labor
4
1
1
$
$
$
$
$
1.00
0.25
0.13
2.68
Use
Attach Guard
Attach Guard
Attach Guard
UnitCost
Size1
$
0.10
$
0.21
$
0.02
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
10 mm
Quantity
Sub Total
4 $
4 $
4 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
2.05
2.05
Sub Total
Setup Machine
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
0.40
0.84
0.06
1.30
78
79
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Drivetrain Assembly
Axle
P2024
EN
Bought Part
Material
University
Use
Axle Part
University of Akron
UnitCost
Size1
$
2.25
Unit1
1.4016 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
12.32
2
Extended Cost
24.64
Quantity
Sub Total
PID
10
20
30
40
50
60
Process
remove
Machining
Machining
Use
UnitCost
Unit
Setup Machine
1.30 labor
Spline Ends
Flip Axle
Spline Ends
Add Groove for Clip
Lightening Hole
$
$
$
$
$
0.50
0.65
0.50
0.04
0.04
Quantity
Multiplier
1
cm
unit
cm
cm^3
cm^3
Mult. Val.
1
5.08
1
5.08
0.127
48.34
Sub Total
FID
Fastener
10 Retaining Ring, Internal
Use
Ends of Axle
UnitCost
Size1
$
0.10
Unit1
22.3 mm
Size2
Unit2
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
3.15
3.15
Sub Total
1 $
1.30
$
1 $
$
$
$
$
$
2.54
0.65
2.54
0.01
1.93
8.97
Quantity
Sub Total
2 $
0.20
$
$
0.20
Sub Total
TID
Sub Total
1 $
$
$
Sub Total
$
$
$
80
81
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Drivetrain Assembly
Constant Velocity Joints
P2025
EN
Purchased CV Joints
Material
Constant Velocity Joint,
Boot
Constant Velocity Joint,
20
Tripod
10
University
Use
UnitCost
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
190.00
1
Extended Cost
190.00
Quantity
5.00 unit
2 $
10.00
Tripod
45.00 unit
4 $
180.00
$
$
190.00
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Sub Total
Cover Joint
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
82
System
Assembly
Part
P/N Base
Suffix
Details
MID
Engine & Drivetrain

Drivetrain Assembly
Chain
P2026
EN
Chain
Material
10 Chain
University
Use
Connect Drivetrain
University of Akron
UnitCost
Size1
$
0.05
Unit1
500 mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
25.00
1
Extended Cost
25.00
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
25.00
$
$
25.00
83
System
Assembly
P/N Base
Suffix
Details
Frame & Body (FR)

Pedal & Controls Assembly
A3001
AA
Complete Pedal & Controls Assembly
University
ItemOrder
10
20
30
Part
Brake Pedal
Gas Pedal
Clutch Lever
Part Cost
$
$
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
53.35
1
Extended Cost
53.35
Quantity
25.43
14.73
8.30
Sub Total
1 $ 25.43
1 $ 14.73
1 $
8.30
$
Sub Total
$ 48.46
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
10
20
30
40
50
FID
Process
Assembly Line-On-Line
Assembly Line-On-Line
Ratchet <= 25.4 mm
Ratchet <= 6.35 mm
Ratchet <= 6.35 mm
Fastener
Use
Line-up Pedals
Line-up Clutch Lever
Tighten Pedal Bolts
Tighten Pedal Face Bolts
Tighten Clutch Handle
Use
UnitCost
$
0.13
$
0.13
$
0.75
$
0.50
$
0.50
UnitCost
Unit
Labor
Labor
Labor
Labor
Labor
Size1
Quantity
Multiplier
2
1
2
4
2
Unit1
Mult. Val.
Sub Total
Sub Total
$
0.26
$
0.13
$
1.50
$
2.00
$
1.00
$
$
4.89
Unit2
Quantity
1
1
1
1
1
Size2
1
1
1
1
1
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
84
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Brake Pedal
P3001
AA
Aluminum Brake Pedal
Material
Bearing, Thrust Needle Roller,
20
Washers
University
Use
Pedal Material
Thrust Washer
University of Akron
UnitCost
Size1
$
4.20
$
Unit1
1.18 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
25.43
1
Extended Cost
25.43
Quantity
0.50
Sub Total
PID
10
20
30
40
50
60
70
Process
remove
Machining
Ratchet <= 6.35 mm
Ratchet <= 6.35 mm
Use
UnitCost
Unit
Set up for Machining
1.30 unit
Material Removal
Pedal Face
Balance Bar
Place Pedal in Frame
Pedal Face
Balance Bar
$
$
$
$
$
$
0.04
0.35
0.35
0.13
0.50
0.50
Quantity
Multiplier
Mult. Val.
cm^3
Hole
Hole
Labor
unit
Labor
282.59
2
4
1
2
4
1
1
Sub Total
FID
10
20
30
40
50
60
Fastener
Bolt, Grade AN
Nut, Grade AN
Bolt, Grade AN
Nut, Grade AN
Washer Grade AN
Washer, Grade AN
Use
Pedal Mount
Pedal Mount
Pedal Face
Pedal Face
Pedal Face
Pedal Mount
UnitCost
$
$
$
$
$
$
Size1
0.53
0.29
0.20
0.16
0.01
0.02
7.94
7.94
4.83
4.83
4.83
7.94
Unit1
mm
mm
mm
mm
mm
mm
Size2
Unit2
38.1 mm
Tooling
Use
UnitCost
Unit
Quantity
1.30
1 $
1 $
$
1 $
1 $
1 $
$
$
11.30
0.70
1.40
0.13
1.00
2.00
17.83
Quantity
1
1
2
2
2
4
38.1 mm
PVF
FracIncld
Sub Total
4.96
2 $
1.00
$
$
5.96
Sub Total
Sub Total
TID
Sub Total
1 $
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
$
$
0.53
0.29
0.40
0.32
0.02
0.08
1.64
85
86
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Gas Pedal
P3002
AA
Aluminum Gas Pedal
Material
Bearing, Thrust Needle Roller,
20
Washers
30 Spring, Tension (General)
University
Use
Pedal Material
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.43 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
14.73
1
Extended Cost
14.73
Quantity
10
20
30
40
50
60
70
80
Process
remove
Machining
Tapping holes
Ratchet <= 6.35 mm
Ratchet <= 25.4 mm
Ratchet <= 25.4 mm
0.50
2 $
1.00
Return Spring
1.00
1 $
$
$
1.00
3.81
Use
UnitCost
Unit
Set up for Machining
1.30 unit
Material Removal
Drill Holes
Throttle Stop
Place Pedal in Frame
Pedal Face
Throttle Linkage
Throttle Stop
$
$
$
$
$
$
$
0.04
0.35
0.35
0.13
0.50
0.75
0.75
Quantity
Multiplier
Mult. Val.
10
20
30
40
50
Fastener
Bolt, Grade AN
Nut, Grade AN
Bolt, Grade AN
Nut, Grade AN
Washer Grade AN
Use
Pedal Mount
Pedal Mount
Pedal Face
Pedal Face
Pedal Face
UnitCost
cm^3
Hole
Hole
Labor
unit
unit
unit
83.26
5
1
1
2
1
1
Size1
0.53
0.29
0.2
0.16
0.01
Sub Total
1
1
1
1
1
1
1
1
1
1
Sub Total
FID
7.94
7.94
4.83
4.83
4.83
Unit1
mm
mm
mm
mm
mm
Size2
Unit2
38.1 mm
1.30
$
$
$
$
$
$
$
$
3.33
1.75
0.35
0.13
1.00
0.75
0.75
9.36
Quantity
1
1
2
2
2
38.1 mm
Sub Total
TID
Tooling
1.81
Thrust Washer
Sub Total
PID
Sub Total
1 $
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
$
0.53
0.29
0.40
0.32
0.02
1.56
87
88
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Clutch Lever
P3003
AA
Clutch Handle
Material
University
Use
Clutch Material
UnitCost
University of Akron
Size1
$4.20
Unit1
0.5 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
8.30
1
Extended Cost
8.30
Quantity
Sub Total
PID
Process
remove
20 Mill - Form Cutter
Use
10
Material Removal
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
1.30 Labor
1 $
1.30
0.04 cm^3
100
1 $
$
$
4.00
5.30
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
Hold Clutch Handle
$
0.22
To Frame
$
0.21
$
0.02
Unit1
Size2
6.35 mm
Unit2
Quantity
Sub Total
19.05 mm
6.35 mm
6.35 mm
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
2.10
2.10
Sub Total
1 $
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
2 $
0.44
2 $
2 $
$
$
0.42
0.04
0.90
89
System
Assembly
P/N Base
Suffix
Details
Frame & Body (FR)

A3002
AA
Steel Tube Space Frame
University
ItemOrder Part
10 Complete Tube Frame
20 Tab Stock
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
679.22
1
Extended Cost
679.22
Quantity
442.49
236.73
Sub Total
1 $ 442.49
1 $ 236.73
$
Sub Total
$ 679.22
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
90
System
Assembly
Part
P/N Base
Suffix
Details
Frame & Body (FR)

Tube Frame
P3004
AA
Steel Alloy Tube Frame
MID
Material
Round 0.75" x 0.035"
Round 1.0" x 0.028"
Round 1.0" x 0.035"
Round 1.0" x 0.049"
Round 1.0" x 0.065"
Round 1.0" x 0.095"
10
20
30
40
50
60
University
Use
Frame Material
Frame Material
Frame Material
Frame Material
Frame Material
Frame Material
UnitCost
$
$
$
$
$
$
University of Akron
Size1
2.25
2.25
2.25
2.25
2.25
2.25
0.9290
0.1000
2.1192
4.7592
14.2984
4.8820
Unit1
kg
kg
kg
kg
kg
kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
442.49
1
Extended Cost
442.49
Quantity
1
1
1
1
1
1
Sub Total
PID
10
20
30
40
FID
Process
Tube bends
Tube cut
Tube end preperation for welding
Weld - Round Tubing
Fastener
Use
Shape Tubing
Cut Tubing to Length
Welding Prep
Weld Tubing
Use
UnitCost
$
$
$
$
UnitCost
0.75
0.15
0.75
0.38
Unit
bend
cm
end
cm
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
34.50
$
47.24
$
93.00
$
119.68
$
$
294.43
Unit2
Quantity
46
314.96
124
314.96
Unit1
Size2
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Welds - Welding Fixture
Use
Weld Frame Tubes
UnitCost
Unit
$
500.00 point
Quantity
PVF
56
FracIncld
Sub Total
3000 $
9.33 $
$
Sub Total
$
Sub Total
$
$
$
$
$
$
$
$
2.09
0.23
4.77
10.71
32.17
10.98
60.95
87.11
87.11
91
92
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Tab Stock
P3005
AA
All bolts in Assemblies
Material
70 Steel, Alloy
University
Use
Tabs
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.0129 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
236.73
1
Extended Cost
236.73
Quantity
Sub Total
PID
Process
10 Waterjet Cut
Use
Cut Tabs
Welding Prep
Weld Tubes & Tabs
UnitCost
Unit
$
0.01 cm
$
0.75 end
$
0.38 cm
Quantity
Multiplier Mult. Val.
162.56
1
32
1
162.56
1
Sub Total
FID
Fastener
10 All Bolts in Assemblies
Use
Fasten
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
1 $
1 $
1 $
$
$
Quantity
Sub Total
TID
Tooling
10 Fixtures for Tabs
Use
Equal Tab Spacing
UnitCost
Unit
500 point
Quantity
PVF
16
FracIncld
3000
Sub Total
Sub Total
2 $
$
$
Sub Total
64 $
144.00
$
$
144.00
1.63
24.00
61.77
87.40
Sub Total
1 $
$
$
5.33
5.33
93
System
Assembly
P/N Base
Suffix
Details
University
Frame & Body (FR)

Body Assembly
A3003
AA
All Body Parts Attached
ItemOrder
10
20
30
40
50
Part
Right Side Panel
Left Side Panel
Nose Cone
Hood
Part Cost
$
$
$
$
$
Quantity
162.83
93.29
93.29
93.40
56.12
MID
Material
Use
UnitCost
73
Assembly Cost
Qty
498.93
1
Extended Cost
498.93
Sub Total
1
1
1
1
1
Sub Total
Car #
University of Akron
$ 162.83
$ 93.29
$ 93.29
$ 93.40
$ 56.12
$
$ 498.93
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Tooling
Use
UnitCost
Unit
Quantity
PVF
$
$
$
Quantity
Sub Total
$
$
$
Sub Total
Structural Carbon Panels
$
$
$
Sub Total
Sub Total
TID
Sub Total
$
$
$
Nose Cone
94
System
Assembly
Part
P/N Base
Suffix
Details
Frame & Body (FR)

Body Assembly
P3006
AA
Floor & Side Panels
MID
Material
Carbon Fiber, 1 Ply
Honeycomb, Nomex
Carbon Fiber, 1 Ply
Carbon Fiber, 1 Ply
Honeycomb, Nomex
Carbon Fiber, 1 Ply
Adhesive
10
20
30
40
50
60
70
University
Use
Floor Panel Face Skin
Floor Panel Core
Floor Panel Face Skin
Side Panel Face Skin
Side Panel Core
Side Panel Face Skin
Secure All Panels
University of Akron
UnitCost
Size1
$
200.00
$
125.00
$
200.00
$
200.00
$
125.00
$
200.00
$
-
0.116
0.213
0.116
0.072
0.132
0.072
Unit1
kg
kg
kg
kg
kg
kg
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
162.83
1
Extended Cost
162.83
Quantity
1
1
1
1
1
1
1
Sub Total
PID
10
20
30
40
50
60
60
FID
Process
Resin application, Manual
Cure, Room Temperature
Brush Apply
Brush Apply
Fastener
Use
Lay up Floor Panels
Lay up Side Panels
Floor Panels Cure
Side Panels Cure
Adhere Floor Panels
Adhere Side Panels
Install All Panels
Use
UnitCost
$
$
$
$
$
$
$
UnitCost
5.00
5.00
10.00
10.00
0.02
0.02
0.13
Unit
m^2
m^2
m^2
m^2
cm^2
cm^2
unit
Size1
Quantity
Multiplier
0.448
0.361
0.448
0.361
593.354
979.482
7
Unit1
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
$
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
23.20
26.63
23.20
14.40
16.50
14.40
118.33
2.24
1.81
4.48
3.61
11.87
19.59
0.91
44.50
Sub Total
$
$
$
Sub Total
TID
Sub Total
$
$
$
$
$
$
$
$
$
95
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Body Assembly
Right Side Panel
P3007
AA
Right Side Panel
Material
10 Carbon Fiber, 1 Ply
University
Use
Body Panel Face Skin
Body Panel Inner Skin
University of Akron
UnitCost
Size1
$
200.00
$
200.00
Unit1
0.158 kg
0.158 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
93.29
1
Extended Cost
93.29
Quantity
Sub Total
PID
Process
10 Resin application, Manual
20 Cure, Room Temperature
FID
10
Use
Lay up Body Panel
Body Panel Cure
Install Body Panel
Fastener
Use
Dzus Fastener, 1/4 Turn, Slotted
Attach Right Body Panel
Head
UnitCost
Unit
$
5.00 m^2
$
10.00 m^2
$
0.13 labor
UnitCost
$
Size1
1.20
Quantity
Multiplier
0.718
0.718
1
Unit1
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
unit
3.59
7.18
0.13
10.90
Sub Total
14 $
16.80
$
$
16.80
Sub Total
TID
Tooling
10 Lamination
Use
Body Panel Mold
UnitCost
Unit
$ 10,000.00 m^2
Quantity
PVF
0.718
FracIncld
3000
Sub Total
Sub Total
$
$
$
Sub Total
1 $
31.60
1 $
31.60
$
$
63.20
2.39
2.39
96
97
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Body Assembly
Left Side Panel
P3008
AA
Left Side Panel
Material
University
Use
Body Panel Face Skin
Body Panel Inner Skin
University of Akron
UnitCost
Size1
$
200.00
$
200.00
Unit1
0.158 kg
0.158 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
93.29
1
Extended Cost
93.29
Quantity
Sub Total
PID
Process
FID
10
Use
Lay up Body Panel
Body Panel Cure
Install Body Panel
Fastener
Use
Dzus Fastener, 1/4 Turn, Slotted
Attach Left Body Panel
Head
UnitCost
Unit
$
5.00 m^2
$
10.00 m^2
$
0.13 labor
UnitCost
$
Size1
1.20
Quantity
Multiplier
0.718
0.718
1
Unit1
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
unit
3.59
7.18
0.13
10.90
Sub Total
14 $
16.80
$
$
16.80
Sub Total
TID
Tooling
10 Lamination
Use
Body Panel Mold
UnitCost
Unit
$ 10,000.00 m^2
Quantity
PVF
0.718
FracIncld
3000
Sub Total
Sub Total
$
$
$
Sub Total
1 $
31.60
1 $
31.60
$
$
63.20
2.39
2.39
98
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Body Assembly
Nose Cone
P3009
AA
Nose Cone
Material
20 Structural Foam
University
Use
Nose Cone Face Skin
Nose Cone Core
Nose Cone Inner Skin
University of Akron
UnitCost
Size1
$
200.00
$
125.00
$
200.00
Unit1
0.087 kg
0.402 kg
0.087 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
93.40
1
Extended Cost
93.40
Quantity
Sub Total
PID
Process
Use
Lay up Nose Cone
Nose Cone Cure
Install Nose Cone
UnitCost
Unit
$
5.00 m^2
$
10.00 m^2
$
0.13 labor
Quantity
Multiplier
0.396
0.396
1
Mult. Val.
Sub Total
FID
Fastener
20 Nut, Grade 8.8 (SAE 5)
Use
Attach Nose Cone
Attach Nose Cone
UnitCost
Size1
$
0.20
$
0.04
Unit1
12.7 cm
12.7 cm
Size2
Unit2
0.8 cm
Sub Total
$
$
$
$
$
Quantity
Sub Total
TID
Tooling
10 Lamination
Use
Nose Cone Mold
UnitCost
Unit
$ 10,000.00 m^2
Quantity
PVF
0.396
FracIncld
3000
Sub Total
Sub Total
$
$
$
Sub Total
1 $
1 $
1 $
$
$
17.40
50.25
17.40
85.05
1.98
3.96
0.13
6.07
Sub Total
4 $
0.80
4 $
0.16
$
$
0.96
1.32
1.32
99
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Body Assembly
Hood
P3010
AA
Hood
Material
University
Use
Hood Face Skin
Hood Inner Skin
University of Akron
UnitCost
Size1
$
200.00
$
200.00
Unit1
0.091 kg
0.091 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
56.12
1
Extended Cost
56.12
Quantity
Sub Total
PID
Process
FID
10
Use
Lay up Nose Cone
Nose Cone Cure
Install Nose Cone
Fastener
Use
Dzus Fastener, 1/4 Turn, Slotted Attach Right Body
Head
Panel
UnitCost
Unit
$
5.00 m^2
$
10.00 m^2
$
0.13 labor
UnitCost
$
Size1
1.20
Quantity
Multiplier
0.414
0.414
1
Unit1
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
Unit2
Quantity
unit
2.07
4.14
0.13
6.34
Sub Total
10 $
12.00
$
$
12.00
Sub Total
TID
Tooling
10 Lamination
Use
Body Panel Mold
UnitCost
Unit
$ 10,000.00 m^2
Quantity
PVF
0.414
FracIncld
3000
Sub Total
Sub Total
$
$
$
Sub Total
1 $
18.20
1 $
18.20
$
$
36.40
1.38
1.38
100
System
Assembly
P/N Base
Suffix
Details
Frame & Body (FR)

Linkage Assembly
A3004
AA
All Linkages
University
ItemOrder Part
10 Clutch Linkage
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
31.40
1
Extended Cost
31.40
Quantity
31.40
Sub Total
1 $ 31.40
$
Sub Total
$ 31.40
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
101
System
Assembly
Part
P/N Base
Suffix
Details
MID
Frame & Body (FR)

Linkage Assembly
Clutch Linkage
P3011
AA
Clutch Linkage
Material
10 Cable, Push/Pull
University
Use
Clutch Control
University of Akron
UnitCost
Size1
$
30.00 m
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
31.40
1
Extended Cost
31.40
Quantity
Sub Total
PID
Process
remove
20 Mill - Form Cutter
10
Use
Setup Machine for
Clutch Control
Material Removal
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
Sub Total
1.30 labor
1.30
0.10 cm
$
$
$
0.10
1.40
Sub Total
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
30.00
$
$
30.00
Sub Total
$
$
$
102
System
Assembly
P/N Base
Suffix
Details
Electrical
Engine Electronics (EL)
A4001
AA
Wire Harness & ECU
University
ItemOrder Part
10 Engine Harness
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
$ 2,000.18
1
Extended Cost
$ 2,000.18
Quantity
2,000.18
Sub Total
1 $ 2,000.18
$
Sub Total
$ 2,000.18
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
Fuel Injector Wires
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
Side Engine Harness
103
System
Assembly
Part
P/N Base
Suffix
Details
MID
Electrical
Engine Harness
P4001
AA
Student Built
University
Material
Use
10 ECU, MoTeC, M400
Data
ECU, MoTeC, TCMUX - Traction
20
Data
Control Multiplexer
30 Sensor, Wide Band Air Fuel Raito
Sensor
Sensor, Manifold Absolute Pressure
40
Sensor
(MAP)
50 Sensor, Hall Effect
Sensor
60 Sensor, Fluid Pressure & TemperatureSensor
70 Sensor, Thermocouple
Sensor
80 Heat Shrink Tubing
Protect Wiring
90 Connector, Aerospace Quality
Connect Wiring
100 Wire, Signal
Wiring
University of Akron
UnitCost
Size1
$
1,615.00
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
2,000.18
1
Extended Cost
2,000.18
Quantity
150.00
1 $
150.00
35.00
1 $
35.00
4.00
1 $
4.00
$
$
$
$
$
$
4.00
10.00
8.00
0.50
1.00
1.00
1
1
1
1
55
1
3 m
pin
3 m
Sub Total
PID
10
20
30
40
50
FID
Process
Lay Wire - Signal
Shrink Tube
Cut wire
Strip Wire
Connector Assembly, Crimp
Fastener
Use
Lay Wiring
Protect Wiring
Trim to Length
Prepare Wiring
Connect Wiring
Use
UnitCost
$
$
$
$
$
UnitCost
0.02
0.15
0.08
0.08
0.36
Unit
m
cm
unit
unit
contact
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
0.60
$
45.00
$
8.08
$
8.08
$
52.92
$
$
114.68
Unit2
Quantity
30
300
101
101
147
Unit1
Size2
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
Sub Total
1 $
1,615.00
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
$
$
$
$
$
$
$
4.00
10.00
8.00
1.50
55.00
3.00
1,885.50
104
System
Assembly
P/N Base
Suffix
Details
Electrical
A4002
AA
Main Wire Harness
University
ItemOrder Part
10 Engine Harness
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
223.50
1
Extended Cost
223.50
Quantity
223.50
Sub Total
1 $ 223.50
$
Sub Total
$ 223.50
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
105
System
Assembly
Part
P/N Base
Suffix
Details
Electrical
Engine Harness
P4002
AA
Student Built
MID
10
20
30
40
50
60
70
80
90
100
110
Material
Sensor, Accelerometer, 3 Axis
Sensor, Angular Position
Sensor, Hall Effect
Sensor, Fluid Pressure
Wire, Signal
Fuse, Signal
Relay, Power
Heat Shrink Tubing
Connector, Aerospace Quality
Switch, Rotary Multi-position Selector
Switch, Pushbutton
University
Use
Sensor
Sensor
Sensor
Sensor
Wiring
Fuse
Relay
Protect Wiring
Connect Wiring
Switch
Switch
UnitCost
$
$
$
$
$
$
$
$
$
$
$
University of Akron
Size1
8.00
4.00
4.00
4.00
4.00
0.50
4.00
0.50
1.00
3.00
1.00
Unit1
unit
unit
unit
unit
3 m
unit
unit
3 m
pin
unit
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
223.50
1
Extended Cost
223.50
Quantity
1
1
5
3
1
6
4
1
55
1
3
Sub Total
PID
10
20
30
40
50
FID
Process
Lay Wire - Signal
Shrink Tube
Cut wire
Strip Wire
Fastener
Use
Lay Wiring
Protect Wiring
Trim to Length
Prepare Wiring
Connect Wiring
Use
UnitCost
$
$
$
$
$
UnitCost
0.02
0.15
0.08
0.08
0.36
Unit
m
cm
unit
unit
contact
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
$
$
Unit2
Quantity
30
300
55
55
110
Unit1
Size2
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
8.00
4.00
20.00
12.00
4.00
3.00
16.00
1.50
55.00
3.00
3.00
129.50
0.60
45.00
4.40
4.40
39.60
94.00
Sub Total
$
$
$
Sub Total
TID
Sub Total
$
$
$
$
$
$
$
$
$
$
$
$
106
System
Assembly
P/N Base
Suffix
Details
Electrical
A4003
AA
Kill Switch
University
ItemOrder Part
10 Kill Switch
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
83.06
1
Extended Cost
83.06
Quantity
83.06
Sub Total
1 $ 83.06
$
Sub Total
$ 83.06
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
107
System
Assembly
Part
P/N Base
Suffix
Details
Electrical
Kill Switch
P4003
AA
Student Built
MID
Material
Switch, Kill
Wire, Power
Connector, High Power, > 2 Amps
Heat Shrink Tubing
10
20
30
40
University
Use
Power Switch
Wiring
Connector
Protect Wiring
UnitCost
$
$
$
$
University of Akron
Size1
3.00
3.00
2.00
0.50
Unit1
unit
4 m
4 pin
1 m
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
83.06
1
Extended Cost
83.06
Quantity
1
1
1
1
Sub Total
PID
10
20
30
40
50
60
FID
Process
Lay Wire - Power
Shrink Tube
Cut wire
Strip Wire
Connector Install, Circular, Screw Thread
Fastener
Use
Lay Wire
Protect Wiring
Trim to Length
Prepare Wire
Attach Wire
Install Wire
Use
UnitCost
$
$
$
$
$
$
UnitCost
0.03
0.15
0.08
0.08
0.36
0.24
Unit
m
cm
unit
unit
contact
unit
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
$
$
$
Unit2
Quantity
4
400
4
4
8
8
Unit1
Size2
0.12
60.00
0.32
0.32
2.88
1.92
65.56
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
3.00
$
12.00
$
2.00
$
0.50
$
$
17.50
108
System
Assembly
P/N Base
Suffix
Details
Electrical
A4004
AA
Dash
University
ItemOrder Part
10 Dashboard
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
34.34
1
Extended Cost
34.34
Quantity
34.34
Sub Total
1 $ 34.34
$
Sub Total
$ 34.34
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
109
System
Assembly
Part
P/N Base
Suffix
Details
Electrical
Dashboard
P4004
AA
Student Built
MID
Material
Carbon Fiber, 1 Ply
Carbon Fiber, 1 Ply
Adhesive
Display, 7 Segment
Wire, Signal
Heat Shrink Tubing
Switch, Toggle
10
20
30
40
50
60
70
University
Use
Dashboard Face Skin
Dashboard Inner Skin
Secure Dashboard
Display
Wiring
Protect Wiring
Switch
University of Akron
UnitCost
Size1
$
200.00
$
200.00
$
$
1.00
$
1.00
$
0.50
$
1.00
Unit1
0.0014 kg
0.0014 kg
unit
8 digit
1 m
1 m
3 unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
34.34
1
Extended Cost
34.34
Quantity
1
1
1
1
1
1
1
Sub Total
PID
10
20
30
40
50
60
70
80
90
100
110
FID
Process
Brush Apply
Lay Wire - Signal
Shrink Tube
Cut wire
Strip Wire
Connector Assembley, Crimp
Attach Wire, Quick connect terminal
Attach Wire, Fork
Fastener
Use
Lay up Dashboard
Dashboard Cure
Adhere Dashboard
Install Dashboard
Lay Wire
Protect Wiring
Trim to Length
Prepare Wiring
Connect Wiring
Connect Wiring
Attach Wiring
Use
UnitCost
$
$
$
$
$
$
$
$
$
$
$
UnitCost
5.00
10.00
0.02
0.13
0.02
0.15
0.08
0.08
0.36
0.10
0.25
Unit
m^2
m^2
cm^2
unit
m
cm
unit
unit
contact
unit
unit
Size1
Quantity
Multiplier
0.006
0.006
12.27
1
1
100
3
3
6
9
9
Unit1
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
$
$
$
$
$
$
$
Unit2
Quantity
0.03
0.06
0.25
0.13
0.02
15.00
0.24
0.24
2.16
0.90
2.25
21.28
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
0.28
$
0.28
$
$
8.00
$
1.00
$
0.50
$
3.00
$
$
13.06
110
System
Assembly
P/N Base
Suffix
Details

A4005
AA
Brake Light
University
ItemOrder Part
10 Dashboard
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
81.28
1
Extended Cost
81.28
Quantity
81.28
Sub Total
1 $ 81.28
$
Sub Total
$ 81.28
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
111
System
Assembly
Part
P/N Base
Suffix
Details

Brake Light
P4005
AA
Student Built
MID
Material
Lamp, Brake with Housing
Brake Light Pressure Switch Banjo Bolt
Wire, Signal
Heat Shrink Tubing
Connector, OEM Quality
10
20
30
40
50
University
Use
Brake Indicator
Pressure Switch
Wiring
Protect Wiring
Connect Wiring
UnitCost
$
$
$
$
$
University of Akron
Size1
4.00
8.00
1.00
0.50
0.50
Unit1
unit
unit
1 m
100 cm
2 pin
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
81.28
1
Extended Cost
81.28
Quantity
1
1
1
1
1
1
Sub Total
PID
10
20
30
40
50
FID
Process
Lay Wire - Signal
Shrink Tube
Cut wire
Strip Wire
Fastener
Use
Lay Wiring
Protect Wiring
Trim to Length
Prepare Wiring
Connect Wiring
Use
UnitCost
$
$
$
$
$
UnitCost
0.02
0.15
0.08
0.08
0.36
Unit
m
cm
unit
unit
contact
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
$
$
$
$
Unit2
Quantity
1
100
2
2
4
Unit1
Size2
0.02
15.00
0.16
0.16
1.44
16.78
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
4.00
$
8.00
$
1.00
$
50.00
$
0.50
$
1.00
$
64.50
112
System
Assembly
P/N Base
Suffix
Details

Solenoids Assembly
A4006
AA
Solenoids
University
ItemOrder Part
10 Solenoids
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
7.50
1
Extended Cost
7.50
Quantity
7.50
Sub Total
1 $
7.50
$
Sub Total
$
7.50
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
113
System
Assembly
Part
P/N Base
Suffix
Details
MID

Solenoids Assembly
Shifting Solenoids
P4006
AA
Student Built
Material
10 Solenoid, 12 Volt
University
Use
Shifting
University of Akron
UnitCost
Size1
$
7.50
Unit1
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
7.50
1
Extended Cost
7.50
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
$
$
114
7.50
7.50
System
Assembly
P/N Base
Suffix
Details

A4007
AA
Indicator Light
University
ItemOrder Part
10 Indicator Light
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
1.00
1
Extended Cost
1.00
Quantity
1.00
Sub Total
1 $
1.00
$
Sub Total
$
1.00
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
115
System
Assembly
Part
P/N Base
Suffix
Details
MID

Indicator Light
P4007
AA
Student Built
Material
10 Lamp, LED
University
Use
University of Akron
UnitCost
Size1
$
0.50
Unit1
unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
1.00
1
Extended Cost
1.00
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
2 $
$
$
116
1.00
1.00
System
Assembly
P/N Base
Suffix
Details

Battery Assembly
A4008
AA
Battery
University
ItemOrder Part
10 Battery
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
58.96
1
Extended Cost
58.96
Quantity
58.96
Sub Total
1 $ 58.96
$
Sub Total
$ 58.96
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
117
System
Assembly
Part
P/N Base
Suffix
Details
MID

Battery Assembly
Battery
P4008
AA
Battery
Material
Battery, Advanced Chemistry
10
(NiMH, Li-Ion, etc.)
University
Use
Power
UnitCost
$
University of Akron
Size1
65.00
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
58.96
1
Extended Cost
58.96
Quantity
0.907 kg
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
1 $
58.96
$
$
58.96
Sub Total
$
$
$
Sub Total
TID
Sub Total
118
System
Assembly
P/N Base
Suffix
Details

A4009
AA
Starter Switch
University
ItemOrder Part
10 Starter Switch
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
1.00
1
Extended Cost
1.00
Quantity
1.00
Sub Total
1 $
1.00
$
Sub Total
$
1.00
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
119
System
Assembly
Part
P/N Base
Suffix
Details
MID

Battery
P4009
AA
Starter Switch
Material
10 Switch, Pushbutton
University
Use
Start Engine
University of Akron
UnitCost
Size1
$
1.00
Unit1
1 unit
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
1.00
1
Extended Cost
1.00
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
$
$
120
1.00
1.00
System
Assembly
P/N Base
Suffix
Details
Misc Finish & Assembly

Cockpit Safety & Seating
A5001
AA
Driver Comfort System
ItemOrder
10
20
30
Part
Seat
Head Rest
Paint
MID
Material
10 Harness, Driver
University
Part Cost
$
$
$
Use
Driver Restraint
University of Akron
Car #
73
Assembly Cost
Qty
130.41
1
Extended Cost
130.41
Quantity
22.40
44.78
13.89
Sub Total
1 $ 22.40
1 $ 44.78
1 $ 13.89
$
Sub Total
$ 81.08
UnitCost
Size1
$
45.00
Unit1
1 unit
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
10
20
30
40
50
Process
Use
Prep Tube for Welding
Align Tabs on Frame
Weld - Round Tubing
Weld Tables
Align Driver Harness
Ratchet <= 25.4mm
Tighten Harness Bolts
UnitCost
$
0.13
$
0.13
$
0.38
$
0.13
$
0.75
Unit
Unit
Labor
cm
Labor
unit
Quantity
Multiplier
2
2
5.08
2
2
Mult. Val.
1
1
1
1
1
1
1
1
1
1
Sub Total
FID
Fastener
20 Washer, Grade 8.8
Use
Bolts for Drivers Harness
Washer
Lock Nuts to Driver Harness
UnitCost
Size1
$
0.24
$
0.01
$
0.06
Unit1
9.53 mm
9.53 mm
9.53 mm
Size2
Unit2
38.1 mm
Sub Total
$
0.26
$
0.26
$
1.93
$
0.26
$
1.00
$
$
3.71
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
1 $
45.00
$
$
45.00
Sub Total
2 $
0.48
2 $
0.02
2 $
0.12
$
$
0.62

$
$
Sub Total
$
-
121
System
Assembly
Part
P/N Base
Suffix
Details

Cockpit Safety/Seating
Seat
P5001
AA
Foam Bead Seat
MID
Material
Foam, Expanding, NonStructural
10
University
Use
Foam For Seat
UnitCost
$
University of Akron
Size1
15.00
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
22.40
1
Extended Cost
22.40
Quantity
1.2 kg
Sub Total
PID
10
Process
Liquid Apply - Pour
Expanding Foam
20 Tape
Use
Poor Resin onto
Beads
Tape Edges of Seat
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
2.00 m^3
1 $
2.00
0.80 m
1 $
2.40
$
$
4.40
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
18.00
$
$
18.00
Sub Total
Sub Total
Sub Total
1 $
Sub Total
$
$
$
122
123
System
Assembly
Part
P/N Base
Suffix
Details

Head Rest
P5002
AA
Hand Made Headrest
MID
Material
Round 0.5" x 0.028"
Glass Fiber, 1 Ply
Glass Fiber, 1 Ply
Head Rest Padding
10
20
30
40
University
Use
Head Rest Frame
Head Rest Plate
Head Rest Plate
Head Rest Padding
University of Akron
UnitCost
Size1
$
2.25
$
100.00
$
100.00
$
0.01
0.228
0.0014
0.0014
1590
Unit1
kg
kg
kg
cm^3
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
44.78
1
Extended Cost
44.78
Quantity
1
1
1
1
Sub Total
PID
10
20
30
40
50
60
70
Process
Weld - Round Tubing
Liquid Applicator Gun
Cut (scissors, knife)
Fabric
Use
Prep for Welding
Head Rest Frame
Lay Up Head Rest Plate
Head Rest Plate Cure
Apply Glue
Cut Fabric
Cover Head Rest
UnitCost
$
$
$
$
$
$
$
0.75
0.38
5.00
10.00
0.02
0.06
2.50
Unit
end
cm
m^2
m^2
cm
cm
m^2
Quantity
Multiplier
12
48
0.16
0.16
15
100
0.04
Mult. Val.
1
1
1
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Sub Total
$
$
$
$
1 $
1 $
1 $
$
$
9.00
18.24
0.80
1.60
0.30
6.00
0.10
36.04
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
124
0.51
0.14
0.14
7.95
8.74
System
Assembly
Part
P/N Base
Suffix
Details

Black Spray Paint
P5003
AA
Black Spray Paint
MID
Material
10 Paint
University
University of Akron
Use
UnitCost
Size1
Painting Chassis, &
$
10.00
A-Arms
Unit1
Car #
Size2
1.52 m
Unit2
0.914 m
Area Name
73
Area
Tubes
Length
Density
Part Cost
Qty
13.89
1
Extended Cost
13.89
Quantity
1.38928
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
13.89
$
$
13.89
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
125
System
Assembly
Part
P/N Base
Suffix
Details
Frame & Body

Body Assembly
Firewall
P5004
AA
Composite Firewall
MID
Material
Glass Fiber, 1 Ply
Glass Fiber, 1 Ply
Glass Fiber, 1 Ply
Glass Fiber, 1 Ply
10
20
30
40
University
Use
Firewall Face Drive Side Skin
Firewall Ply
Firewall Ply
Firewall Engine Side Skin
University of Akron
UnitCost
Size1
$
100.00
$
100.00
$
100.00
$
100.00
0.089
0.089
0.089
0.089
Unit1
kg
kg
kg
kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
56.31
1
Extended Cost
56.31
Quantity
1
1
1
1
Sub Total
PID
10
20
30
40
Process
Cut (scissors, knife)
Use
Lay up Firewall
Firewall Cure
Install Firewall
Fit in Frame
UnitCost
$
$
$
$
5.00
10.00
0.13
0.06
Unit
m^2
m^2
labor
cm
Quantity
Multiplier
Mult. Val.
1
1
1
56
Sub Total
FID
Fastener
Use
Attach Firewall
Attach Firewall
UnitCost
Size1
$
0.16
$
0.21
Unit1
6.35 mm
6.35 mm
Size2
Unit2
6.35 mm
Sub Total
$
$
$
$
$
$
5.00
10.00
0.13
3.36
18.49
Quantity
Sub Total
6 $
0.96
6 $
1.26
$
$
2.22
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
$
8.90
$
8.90
$
8.90
$
8.90
$
$
35.60
126
System
Assembly
P/N Base
Suffix
Details
Steering System (ST)

A6001
AA
Complete Steering Rack
ItemOrder
10
20
30
40
Part
Pinion Gear
Rack Gear
Steering Rack
MID
Material
University
Part Cost
$
$
$
$
Use
Quantity
University of Akron
Sub Total
Sub Total
$
6.38
$
7.06
$ 11.02
$ 26.61
$
$ 51.07
UnitCost
Size1
6.38
7.06
11.02
26.61
1
1
1
1
Unit1
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Assembly Cost
Qty
51.07
1
Extended Cost
51.07
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
127
System
Assembly
Part
P/N Base
Suffix
Details

Pinion Gear
P6001
AA
Pinion Gear
ItemOrder Material
10 Steel, Stainless (per kg)
University
Use
Material for Pinion Gear
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.275 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
6.38
1
Extended Cost
6.38
Quantity
Sub Total
PID
10
20
30
40
Process
remove
Machining
Wrench <= 25.4 mm
Use
Setup Machine for Pinion
Gear
Machine Gear
Assemble Gear to Rack
Tighten Bolts
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
Use
Fasten to Steering Rack
Sub Total
1.30 Labor
1.30
$
$
$
0.04 cm^3
0.13 unit
1.50 unit
15
2
2
$
$
$
$
$
0.60
0.26
3.00
5.16
Sub Total
UnitCost
Size1
$
0.30
Unit1
8 mm
Size2
Unit2
10 mm
Quantity
Sub Total
2 $
0.60
$
$
0.60
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
128
0.62
0.62
129
System
Assembly
Part
P/N Base
Suffix
Details

Rack Gear
P6002
AA
Steering Rack Gear
ItemOrder Material
University
Use
Material for Rack Gear
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.579 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
7.06
1
Extended Cost
7.06
Quantity
Sub Total
PID
10
20
30
40
Process
remove
Machining
Wrench <= 25.4 mm
Use
Setup Machine for Pinion
Gear
Machine Gear
Assemble Gear to Rack
Tighten Bolts
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
1.30 Labor
1.30
0.04 cm^3
0.13 unit
1.50 unit
15
2
2
$
$
$
$
$
0.60
0.26
3.00
5.16
Sub Total
FID
Fastener
10 Bolt, Grade AN
Use
Fasten to Steering Rack
UnitCost
Size1
$
0.30
Unit1
8 mm
Size2
Unit2
10 mm
Quantity
Sub Total
2 $
0.60
$
$
0.60
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
1.30
1.30
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
130
System
Assembly
Part
P/N Base
Suffix
Details

Steering Rack
P6003
AA
Aluminum Rack & Steel Mount
ItemOrder Material
University
Use
Material for Tie Rod Mount
Material for Rack
University of Akron
UnitCost
Size1
$
2.25
$
4.20
Unit1
0.391 kg
0.388 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
11.02
1
Extended Cost
11.02
Quantity
Sub Total
PID
10
20
30
40
50
60
Process
remove
Machining
remove
Machining
Tapping holes
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Sub Total
Setup Machine for Steel
1.30 Labor
Machine Tie Rod Mount
0.04 cm^3
35.82
1.43
Setup Machine for Aluminum
1.30 Labor
1.30
Machine Steering Rack

Drill Holes
Tap Holes
$
$
$
0.04 cm^3
0.35 hole
0.35 hole
59.53
2
4
$
$
$
$
$
2.38
0.70
1.40
8.51
Sub Total
Use
UnitCost
Size1
Unit1
Size2
Unit2
1.30
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
1 $
$
$
Sub Total
$
$
$
131
0.88
1.63
2.51
System
Assembly
Part
P/N Base
Suffix
Details

P6004
AA
Carbon Rack Housing
ItemOrder
10
20
30
40
50
Material
Carbon Fiber, 1 Ply
Carbon Fiber, 1 Ply
Carbon Fiber, 1 Ply
Aluminum, Premium (per kg)
Brass (per kg)
University
Use
Material for Rack Housing
Material for Bushing
University of Akron
UnitCost
Size1
$
200.00
$
200.00
$
200.00
$
4.20
$
2.20
0.0284
0.0284
0.0284
0.652
0.559
Unit1
kg
kg
kg
kg
kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
26.61
1
Extended Cost
26.61
Quantity
1
1
1
1
2
Sub Total
PID
Process
remove
20 Machining
30
remove
40 Machining
10
Use
Setup Machine for Aluminum
UnitCost
$
Unit
Quantity
Multiplier
1.30 Labor
Mult. Val.
FID
Fastener
Sub Total
$
1.30
Aluminum Rack Housing
0.04 cm^3
30
1.20
Setup Machine for Brass
1.30 Labor
1.30
Brass Bushing
0.04 cm^3
15
$
$
$
0.60
4.40
Sub Total
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
5.67
$
5.67
$
5.67
$
2.74
$
2.46
$
$
22.21
Sub Total
$
$
$
132
133
System
Assembly
P/N Base
Suffix
Details

A6002
AA
Steering Column & Shaft
University
ItemOrder Part
10 Column Joints
20 Column
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
48.88
1
Extended Cost
48.88
Quantity
42.39
6.49
Sub Total
1 $ 42.39
1 $
6.49
$
Sub Total
$ 48.88
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
134
System
Assembly
Part
P/N Base
Suffix
Details

Column Joints
P6005
AA
U-Joint for Column
ItemOrder Material
10 Steering Column Universal Joint
University
Use
U-Joint for Column
University of Akron
UnitCost
Size1
$
20.00
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
42.39
1
Extended Cost
42.39
Quantity
Sub Total
PID
Process
Use
Bolt to U-Joint
Bolt to Pinion
UnitCost
Unit
$
0.50 per bolt
$
0.50 per bolt
Quantity
Multiplier
Mult. Val.
1
1
Sub Total
FID
10
20
30
40
50
Fastener
Bolt, Grade AN
Nut, Grade AN
Bolt, Grade AN
Nut, Grade AN
Washer, Grade AN
Use
Bolt Shaft to U-Joint
Bolt Shaft to U-Joint
Bolt Shaft to Pinion
UnitCost
$
$
$
$
$
Size1
0.31
0.21
0.54
0.29
0.02
6.35
6.35
7.95
7.95
7.95
Unit1
mm
mm
mm
mm
mm
Size2
Unit2
34.29 mm
Sub Total
$
$
$
$
0.50
0.50
1.00
Quantity
1
1
1
1
2
38.1 mm
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
2 $
40.00
$
$
40.00
Sub Total
$
$
$
$
$
$
$
0.31
0.21
0.54
0.29
0.04
1.39
135
System
Assembly
Part
P/N Base
Suffix
Details

Column
P6006
AA
Steel Tube Column
ItemOrder Material
University
Use
Column
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.194 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
6.49
1
Extended Cost
6.49
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Weld Tube to Joint & Collar
Weld Tube to Joint & Collar
Use
UnitCost
Unit
$
0.75 end
$
0.38 cm
UnitCost
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
$
Unit2
Quantity
2
11.97
Unit1
Size2
1.50
4.55
6.05
Sub Total
$
$
$
-
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
$
$
136
0.44
0.44
System
Assembly
P/N Base
Suffix
Details

A6003
AA
Steering Wheel
University
ItemOrder Part
10 Steering Wheel
20 Quick Release
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
34.85
1
Extended Cost
34.85
Quantity
26.67
8.18
Sub Total
1 $ 26.67
1 $
8.18
$
Sub Total
$ 34.85
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
137
System
Assembly
Part
P/N Base
Suffix
Details

Steering Wheel
P6007
AA
Carbon Fiber Steering Wheel
ItemOrder
10
20
30
40
50
60
Material
Aluminum, Premium (per kg)
Carbon Fiber, 1 Ply
Carbon Fiber, 1 Ply
Honeycomb, Nomex
Carbon Fiber, 1 Ply
Carbon Fiber, 1 Ply
University
Use
Steering Wheel Mold
Steering Wheel Face Skin
Steering Wheel Ply
Steering Wheel Core
Steering Wheel Ply
Steering Wheel Face Skin
University of Akron
UnitCost
Size1
$
4.20
$
200.00
$
200.00
$
125.00
$
200.00
$
200.00
2.12
0.0097
0.0097
0.0034
0.0097
0.0097
Unit1
kg
kg
kg
kg
kg
kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
26.72
1
Extended Cost
26.72
Quantity
1
1
1
1
1
1
Sub Total
PID
10
20
30
40
50
60
Process
remove
Machining
Brush Apply
Use
UnitCost
Setup Machine for Mold
Machine Molds
Lay Up Steering Wheel
Steering Wheel Cure
Adhere Steering Wheel Halves
Install Steering Wheel
$
$
$
$
$
Unit
Quantity
1.30 Labor
0.04
5.00
10.00
0.02
0.13
cm^3
m^2
m^2
cm^2
unit
Multiplier
Mult. Val.
FID
Fastener
Use
UnitCost
Size1
Unit1
Sub Total
2.60
157
0.00463
0.00463
24.44
1
$
$
$
$
$
$
$
6.28
0.02
0.05
0.49
0.13
9.57
Sub Total
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Lamination
Use
Body Panel Mold
UnitCost
Unit
$ 10,000.00 m^2
Quantity
PVF
0.00463
FracIncld
3000
Sub Total
Sub Total
$
8.90
$
1.94
$
1.94
$
0.43
$
1.94
$
1.94
$
$
17.09
Sub Total
4 $
$
$
0.06
0.06
138
139
System
Assembly
Part
P/N Base
Suffix
Details

Quick Release
P6008
AA
Aluminum Quick Release
ItemOrder Material
University
Use
Material for Handle
Material for Spline
University of Akron
UnitCost
Size1
$
4.20
$
2.25
Unit1
0.221 kg
0.203 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
8.18
1
Extended Cost
8.18
Quantity
Sub Total
PID
10
20
30
40
Process
remove
Machining
remove
Broach, Internal
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Retaining Ring, External
Sub Total
Setup Machine for Handle
1.30 Labor
1.30
Machine Handle
0.04 cm^3
52.43
2.10
Setup Machine for Spline
1.30 Labor
1.30
Machine Splines
0.50 cm
3.81
$
$
$
1.91
6.60
Sub Total
Use
Collar to Steering Shaft
UnitCost
Size1
$
0.19
Unit1
31.75 mm
Size2
Unit2
Quantity
Sub Total
1 $
0.19
$
$
0.19
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
1 $
$
$
Sub Total
$
$
$
140
0.93
0.46
1.38
System
Assembly
P/N Base
Suffix
Details

Tie Rod Assembly
A6004
AA
Tie Rod Assembly
University
ItemOrder
10
20
30
Part
Rod Tube
All Rod Inserts
All Rod Ends
Part Cost
$
$
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
38.23
1
Extended Cost
38.23
Quantity
0.93
10.17
17.60
Sub Total
4 $
3.74
1 $ 10.17
1 $ 17.60
$
Sub Total
$ 31.51
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
Process
Use
Assemble Complete Push Rod Setup
Tighten all Nuts for Setup
UnitCost
Unit
$
0.06 labor
$
1.50 unit
Quantity
Multiplier
Mult. Val.
8
8
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Washer, Grade AN
30 Nut, Grade AN
Use
Attach Rod to Suspension
UnitCost
Size1
$
0.31
$
0.16
$
0.21
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
35.56 mm
Sub Total
$
$
$
$
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
8 $
2.48
16 $
2.56
8 $
1.68
$
$
6.72

$
$
Sub Total
$
-
141
System
Assembly
Part
P/N Base
Suffix
Details

Tie Rod Assembly
Tie Rod
P6010
AA
Steel Tie Rod
ItemOrder Material
University
Use
Steel tubing
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.415 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
0.93
4
Extended Cost
3.74
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
0.93
0.93
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
$
$
142
System
Assembly
Part
P/N Base
Suffix
Details

Tie Rod Assembly
Tie Rod
P6010
AA
Steel Tie Rod
ItemOrder Material
University
Use
Insert Material
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.024 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
10.17
1
Extended Cost
10.17
Quantity
Sub Total
PID
Process
Machining Setup, Install
10
and remove
20 Machining
30 Weld
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
1.30 labor
1.30
Machine, Drill & Tap holes

Weld Inserts into Tube Ends
$
$
0.04 cm^3
0.15 cm
1.01
4.54
8 $
8 $
$
$
0.32
5.45
7.07
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Welds
Use
UnitCost
Unit
$
500.00 point
Quantity
PVF
8
FracIncld
3000
Sub Total
0.43
0.43
Sub Total
Setup for Material Removal
Sub Total
Sub Total
8 $
$
$
Sub Total
2 $
$
$
2.67
2.67
143
System
Assembly
Part
P/N Base
Suffix
Details

Tie Rod Assembly
Tie Rod
P6010
AA
Steel Tie Rod
ItemOrder Material
10 Rod End, Industrial
University
Use
Rod Ends
University of Akron
UnitCost
Size1
$
2.20
Unit1
6.35 rod end
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
17.60
1
Extended Cost
17.60
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
8 $
17.60
$
$
17.60
144
145
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Damper
A7001
AA
Damper Setup
University
ItemOrder Part
Part Cost
10 Damper, Penske 7800-PBDA (Kaz Technologies)
$
20 Suspension Springs, Coil Spring, Steel
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
$ 1,466.80
1
Extended Cost
$ 1,466.80
Quantity
338.46
25.24
Sub Total
4 $ 1,353.84
4 $
100.96
$
Sub Total
$ 1,454.80
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Tighten Damper Bolts
Use
UnitCost
Unit
$
1.50 unit
UnitCost
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
12.00
$
$
12.00
Unit2
Quantity
Unit1
Size2
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
146
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Damper
Penske 7800 Damper
P7001
AA
Penske Damper
MID
Material
Damper, Penske 7800-PBDA (Kaz
Technologies)
10
University
Use
Damper
UnitCost
$
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
Extended Cost
Quantity
337.50 unit
Sub Total
PID
Process
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
Use
Fasten Damper to Frame
Fasten Damper to Frame
UnitCost
Size1
$
0.27
$
0.21
Unit1
6.35 mm
6.35 mm
Size2
Unit2
31.75 mm
Sub Total
$
$
$
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Quantity
Sub Total
Sub Total
$
$
$
1,353.84
Sub Total
1 $
337.50
$
$
337.50
Sub Total
2 $
0.54
2 $
0.42
$
$
0.96
Sub Total
TID
338.46
4
147
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Damper
Suspension Springs
P7002
AA
Steel Coil Springs
MID
Material
Suspension Springs, Coil
Spring, Steel
10
University
Use
UnitCost
Damper
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
25.00 unit
Sub Total
PID
Process
Use
UnitCost
Unit
Attaching Springs to
$
0.06 labor
Damper
Quantity
Multiplier
Mult. Val.
4
Sub Total
FID
Fastener
Use
UnitCost
Size1
Unit1
Size2
Unit2
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
100.96
Sub Total
1 $
25.00
$
$
25.00
Sub Total
$
0.24
$
$
0.24
Quantity
Sub Total
$
$
$
Sub Total
TID
25.24
4
Sub Total
$
$
$
148
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Push Rod-Pull Rods
A7002
AA
Push/Pull Rod Assembly Front & Rear
University
ItemOrder
10
20
30
Part
Rod Tube
All Rod Inserts
All Rod Ends
Part Cost
$
$
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
37.38
1
Extended Cost
37.38
Quantity
0.36
12.84
17.60
Sub Total
4 $
1.42
1 $ 12.84
1 $ 17.60
$
Sub Total
$ 31.86
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
Process
Use
Assemble Complete Push Rod Setup
Tighten all Nuts for Setup
UnitCost
Unit
0.06 labor
$
1.50 unit
Quantity
Multiplier
Mult. Val.
8
8
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Washer, Grade AN
30 Nut, Grade AN
Use
UnitCost
Size1
$
0.16
$
0.16
$
0.21
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
6.35 mm
Sub Total
$
$
$
$
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
8 $
1.28
16 $
2.56
8 $
1.68
$
$
5.52

$
$
Sub Total
$
-
149
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Push Rod-Pull Rods
Rod Tubing
P7003
AA
Steel Tubing
Material
University
Use
Tubing Material
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.158 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
0.36
4
Extended Cost
1.42
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
0.36
0.36
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
$
$
150
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Push Rod-Pull Rods
Rod Inserts
P7004
AA
Student Built
Material
University
Use
Insert Material
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.024 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
12.84
1
Extended Cost
12.84
Quantity
Sub Total
PID
Process
remove
20 Machining
30 Weld
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Sub Total
Setup for Material Removal
1.30 labor
1.30
Machine, Drill & Tap holes

$
$
0.04 cm^3
0.15 cm
1.01
4.54
8 $
8 $
$
$
0.32
5.45
7.07
Sub Total
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Welds
Use
UnitCost
Unit
$
500.00 point
Quantity
PVF
8
FracIncld
3000
Sub Total
Sub Total
8 $
$
$
Sub Total
4 $
$
$
5.33
5.33
151
0.43
0.43
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Push Rod-Pull Rods
Rod Ends
P7005
AA
Student Bought
Material
10 Rod End, Industrial
University
Use
Rod Ends
University of Akron
UnitCost
Size1
$
2.20
Unit1
6.35 rod end
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
17.60
1
Extended Cost
17.60
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
8 $
17.60
$
$
17.60
152
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Front A-Arms
A7003
AA
Complete Front A-Arms
University
ItemOrder Part
10 Front Lower A-Arm
20 Front Upper A-Arm
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
101.63
1
Extended Cost
101.63
Quantity
25.79
25.03
Sub Total
2 $ 51.58
2 $ 50.05
$
Sub Total
$ 101.63
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
153
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Front A-Arms
Lower A-Arm
P7006
AA
Steel Lower A-Arm
MID
Material
Steel, Mild (per kg)
Rod End, Industrial
Bearing, Spherical
10
20
30
40
University
Use
Steel tubing
Material for Inserts
Rod Ends
Lower Spherical
UnitCost
$
$
$
$
University of Akron
Size1
2.25
2.25
2.02
6.21
0.30
0.024
6.35
6.35
Unit1
kg
kg
mm
mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
25.79
2
Extended Cost
51.58
Quantity
2
2
2
1
Sub Total
PID
10
20
30
40
50
60
Process
and remove
Machining
Weld
Assemble, 1 kg, Line-onLine
Wrench <= 6.35 mm
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Sub Total
Setup/Remove of Steel Inserts
1.30 Labor
1.30
Machine, Drill & Tap Holes

Assemble Complete A-Arm Setup
Weld A-Arms
$
$
$
0.04 cm^3
0.06 Labor
0.15 cm
10.14
2
4.99
$
$
$
0.41
0.12
0.75
Align All Bolts/Nuts
0.13 Labor
0.26
Tighten All Bolts/Nuts
1.00 Labor
$
$
$
3.00
5.83
Sub Total
Use
Attach Control Arms to Suspension
UnitCost
Size1
$
0.29
$
0.21
$
0.02
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
31.75 mm
Quantity
Sub Total
TID
Tooling
10 Weld
Use
Weld Insert to Tube
UnitCost
Unit
$
500.00 point
Quantity
PVF
4
FracIncld
3000
Sub Total
Sub Total
$
1.34
$
0.11
$
4.04
$
6.21
$
$
11.70
Sub Total
10 $
$
$
Sub Total
3 $
3 $
6 $
$
$
0.87
0.63
0.09
1.59
6.67
6.67
154
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Front A-Arms
Upper A-Arm
P7007
AA
Steel Upper A-Arm
MID
Material
Rod End, Industrial
Bearing, Spherical
10
20
30
40
University
Use
Steel tubing
Rod Ends
Lower Spherical
UnitCost
$
$
$
$
University of Akron
Size1
2.25
2.25
2.02
6.21
0.18
0.013
6.35
6.35
Unit1
kg
kg
mm
mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
25.03
2
Extended Cost
50.05
Quantity
2
2
2
1
Sub Total
PID
10
20
30
40
50
60
Process
remove
Machining
Weld
Wrench <= 6.35 mm
Use
UnitCost
Unit
1.30 Labor

Weld A-Arms
$
$
$
$
$
0.04
0.06
0.15
0.13
1.00
cm^3
Labor
cm
Labor
Labor
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
$
0.27
$
0.21
$
0.02
Sub Total
1.30
7.3663
2
4.99
2
3
$
$
$
$
$
$
$
0.29
0.12
0.75
0.26
3.00
5.72
Sub Total
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
29.21 mm
Quantity
Sub Total
TID
Tooling
10 Welds
Use
Weld Insert to Tube
UnitCost
Unit
$
500.00 point
Quantity
PVF
4
FracIncld
3000
Sub Total
Sub Total
$
0.80
$
0.06
$
4.04
$
6.21
$
$
11.10
Sub Total
10 $
$
$
Sub Total
3 $
3 $
6 $
$
$
0.81
0.63
0.09
1.53
6.67
6.67
155
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Rear A-Arms
A7004
AA
Complete Rear A-Arms
University
ItemOrder Part
10 Rear Lower A-Arm
20 Rear Upper A-Arm
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
115.85
1
Extended Cost
115.85
Quantity
29.08
28.85
Sub Total
2 $ 58.15
2 $ 57.69
$
Sub Total
$ 115.85
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
156
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Rear A-Arms
Lower A-Arm
P7006
AA
Steel Lower A-Arm
MID
Material
Rod End, Industrial
Bearing, Spherical
10
20
30
40
University
Use
Steel tubing
Rod Ends
Lower Spherical
UnitCost
$
$
$
$
University of Akron
Size1
2.25
2.25
2.02
6.21
0.36
0.024
6.35
6.35
Unit1
kg
kg
mm
mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
29.08
2
Extended Cost
58.15
Quantity
2
2
2
1
Sub Total
PID
Process
remove
20 Machining
40 Weld
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
1.30 Labor
1.30

Weld A-Arms
$
$
$
0.04 cm^3
0.06 Labor
0.15 cm
10.14
2
25.31
$
$
$
0.41
0.12
3.80
50 Assemble, 1 kg, Line-on-Line Align All Bolts/Nuts
0.13 Labor
0.26
1.00 Labor
$
$
$
3.00
8.88
Sub Total
FID
Sub Total
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
$
0.27
$
0.21
$
0.02
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
29.21 mm
Quantity
Sub Total
TID
Tooling
10 Weld
Use
Weld Insert to Tube
UnitCost
Unit
$
500.00 point
Quantity
PVF
4
FracIncld
3000
Sub Total
Sub Total
$
1.64
$
0.11
$
4.04
$
6.21
$
$
11.99
Sub Total
10 $
$
$
Sub Total
3 $
3 $
6 $
$
$
0.81
0.63
0.09
1.53
6.67
6.67
157
System
Assembly
Part
P/N Base
Suffix
Details
Suspension (SU)
Rear A-Arms
Upper A-Arm
P7007
AA
Steel Upper A-Arm
MID
Material
Rod End, Industrial
Bearing, Spherical
10
20
30
40
University
Use
Steel tubing
Rod Ends
Lower Spherical
UnitCost
$
$
$
$
University of Akron
Size1
2.25
2.25
2.02
6.21
0.31
0.024
6.35
6.35
Unit1
kg
kg
mm
mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
28.85
2
Extended Cost
57.69
Quantity
2
2
2
1
Sub Total
PID
10
20
30
40
50
60
Process
remove
Machining
Weld
Wrench <= 6.35 mm
Use
UnitCost
Unit
1.30 Labor

Weld A-Arms
$
$
$
$
$
0.04
0.06
0.15
0.13
1.00
Quantity
cm^3
Labor
cm
Labor
Labor
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
UnitCost
Size1
$
0.27
$
0.21
$
0.02
Sub Total
1.30
10.14
2
25.31
2
3
$
$
$
$
$
$
$
0.41
0.12
3.80
0.26
3.00
8.88
Sub Total
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
29.21 mm
Quantity
Sub Total
TID
Tooling
10 Welds
Use
Weld Insert to Tube
UnitCost
Unit
$
500.00 point
Quantity
PVF
4
FracIncld
3000
Sub Total
Sub Total
$
1.41
$
0.11
$
4.04
$
6.21
$
$
11.76
Sub Total
10 $
$
$
Sub Total
3 $
3 $
6 $
$
$
0.81
0.63
0.09
1.53
6.67
6.67
158
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Front Bell Crank
A7005
AA
University
ItemOrder Part
10 Front Bell Crank
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
55.81
1
Extended Cost
55.81
Quantity
27.91
Sub Total
2 $ 55.81
$
Sub Total
$ 55.81
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
159
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Front Bell Crank
P7010
AA
Aluminum Bell Crank
Material
20 Bearing, Ball, Deep Groove
University
Use
Bell Crank Material
Bell Crank Bearings
University of Akron
UnitCost
Size1
$
4.20
$
3.58
Unit1
0.722 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
27.91
2
Extended Cost
55.81
Quantity
Sub Total
PID
Process
10
remove
20 Machining
Use
Machine Setup for Material
Removal
Remove Material
UnitCost
ARB bar, Bell Crank Mount, Push

$
Rod Mount, Shock Mount
Unit
1.30 unit
0.04 cm^3
Quantity
Multiplier
Mult. Val.
2.60
9.04
3.00
$
$
14.64
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Bolt, Grade AN
30 Nut, Grade AN
Use
ARB, Shock, & Push Rod Bolt
Bell Crank Mounting Bolt
Nuts for all Bolts
UnitCost
Size1
$
0.43
$
0.94
$
0.21
Sub Total
226.08
0.75 unit
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
50.8 mm
101.6 mm
Quantity
Sub Total
3 $
1 $
4 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
3.03
2 $
7.16
$
$
10.19
Sub Total
$
$
$
1.29
0.94
0.84
3.07
160
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Rear Bell Crank
A7006
AA
University
ItemOrder Part
10 Rear Bell Crank
Part Cost
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
63.68
1
Extended Cost
63.68
Quantity
31.84
Sub Total
2 $ 63.68
$
Sub Total
$ 63.68
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
161
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Rear Bell Crank
P7011
AA
Aluminum Bell Crank
Material
20 Bearing, Ball, Deep Groove
University
Use
Bell Crank Material
Bell Crank Bearings
University of Akron
UnitCost
Size1
$
4.20
$
3.58
Unit1
0.922 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
31.84
2
Extended Cost
63.68
Quantity
Sub Total
PID
Process
10
remove
20 Machining
Use
Machine Setup for Material
Removal
Remove Material
UnitCost
ARB bar, Bell Crank Mount, Push

$
Rod Mount, Shock Mount
Unit
1.30 unit
0.04 cm^3
Quantity
Multiplier
Mult. Val.
2.60
12.14
3.00
$
$
17.74
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Bolt, Grade AN
30 Nut, Grade AN
Use
ARB, Shock, & Push Rod Bolt
Bell Crank Mounting Bolt
Nuts for all Bolts
UnitCost
Size1
$
0.43
$
0.94
$
0.21
Sub Total
303.47
0.75 unit
Unit1
6.35 mm
6.35 mm
6.35 mm
Size2
Unit2
50.8 mm
101.6 mm
Quantity
Sub Total
3 $
1 $
4 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
3.87
2 $
7.16
$
$
11.03
Sub Total
$
$
$
1.29
0.94
0.84
3.07
162
163
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Front Upright
A7007
AA
Front Aluminum Upright
University
ItemOrder
10
20
30
Part
Front Upright
Front Knuckle
Front Tie Rod Mount
Part Cost
$
$
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
258.76
1
Extended Cost
258.76
Quantity
114.97
7.22
7.19
Sub Total
2 $ 229.93
2 $ 14.44
2 $ 14.38
$
Sub Total
$ 258.76
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
164
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Front Upright
Front Upright & Knuckle
P7012
AA
Aluminum Upright
Material
University
Use
Material for Upright
University of Akron
UnitCost
Size1
$
4.20
Unit1
6.26 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
114.97
2
Extended Cost
229.93
Quantity
Sub Total
PID
Process
remove
20 Machining
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
10
20
30
40
Fastener
Bolt, Grade AN
Bolt, Grade AN
Nut, Grade AN
Washer, Grade AN
Sub Total
Machine Setup for Upright
1.30 Labor
1.30
Machine Upright
Tighten Bolts on Upright
$
$
0.04 cm^3
0.75 unit
2119.78
2
$
$
$
$
84.79
1.50
87.59
Sub Total
Use
Upper Ball Joint
Lower Ball Joint
Ball Joint
Ball Joint
UnitCost
$
$
$
$
Size1
0.24
0.36
0.21
0.02
6.35
6.35
6.35
6.35
Unit1
mm
mm
mm
mm
Size2
Unit2
24.13 mm
41.91 mm
Quantity
1
1
2
4
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
26.29
$
$
26.29
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
0.24
0.36
0.42
0.06
1.08
165
166
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Front Upright
P7013
AA
Aluminum Knuckle
Material
University
Use
Material for Knuckle
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.274 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
Process
remove
20 Machining
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
1.30 Labor
1.30
Machine Knuckle
Tighten Bolts on Knuckle
$
$
0.04 cm^3
0.75 unit
68.21
2
$
$
$
$
2.73
1.50
5.53
Use
Mount Knuckle to Upright
UnitCost
Size1
$
0.27
Unit1
6.35 mm
Size2
Unit2
29.21 mm
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
$
$
Sub Total
2 $
0.54
$
$
0.54
Sub Total
TID
14.44
Sub Total
Machine Setup for Knuckle
Sub Total
7.22
2
Sub Total
$
$
$
167
1.15
1.15
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Front Upright
P7014
AA
Aluminum Tie Rod Mount
Material
University
Use
Material for Tie Rod Mount
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.198 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
10
Process
remove
20 Machining
Use
Machine Setup for Tie Rod
Mount
Machine Tie Rod Mount
UnitCost
Tighten Bolts on Tie Rod Mount $
Unit
Quantity
Multiplier
Mult. Val.
1.30 Labor
1.30
0.04 cm^3
50.04
2.00
2.25
$
$
5.55
Sub Total
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
Tie Rod Mount to Upright
UnitCost
Size1
$
0.22
$
0.16
$
0.01
Unit1
4.85 mm
4.85 mm
4.85 mm
Size2
Unit2
19.05 mm
Quantity
Sub Total
2 $
2 $
4 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
14.38
Sub Total
1 $
$
$
Sub Total
0.75 unit
7.19
2
Sub Total
$
$
$
0.44
0.32
0.05
0.81
168
0.83
0.83
System
Assembly
P/N Base
Suffix
Details
Suspension (SU)
Rear Upright
A7008
AA
Rear Aluminum Upright
University
ItemOrder Part
10 Rear Upright
20 Rear Knuckle
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
261.22
1
Extended Cost
261.22
Quantity
111.61
18.99
Sub Total
2 $ 223.23
2 $ 37.99
$
Sub Total
$ 261.22
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
$
$
$
-
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
169
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Rear Upright
Rear Upright & Knuckle
P7015
AA
Aluminum Upright & Knuckle
Material
University
Use
Material for Upright
University of Akron
UnitCost
Size1
$
4.20
Unit1
6.25 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
111.61
2
Extended Cost
223.23
Quantity
Sub Total
PID
Process
remove
20 Machining
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
10
20
20
30
Fastener
Bolt, Grade AN
Bolt, Grade AN
Nut, Grade AN
Washer, Grade AN
Sub Total
Machine Setup for Upright
$1.30 Labor
1.30
Machine Upright
Tighten Bolts on Upright
$0.04 cm^3
$0.75 unit
2034.86
2
$
$
$
$
81.39
1.50
84.19
Sub Total
Use
Upper Ball Joint
Lower Ball Joint
Ball Joint
Ball Joint
UnitCost
$
$
$
$
Size1
0.31
0.36
0.21
0.02
6.35
6.35
6.35
6.35
Unit1
mm
mm
mm
mm
Size2
Unit2
35.56 mm
41.91 mm
Quantity
1
1
2
4
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
26.25
$
$
26.25
Sub Total
$
$
$
Sub Total
$
$
$
$
$
$
0.31
0.36
0.42
0.08
1.17
170
171
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension (SU)
Rear Upright
Rear Upright & Knuckle
P7016
AA
Aluminum Upright & Knuckle
Material
University
Use
Material For Knuckle
University of Akron
UnitCost
Size1
$
4.20
Unit1
0.988 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
18.99
2
Extended Cost
37.99
Quantity
Sub Total
PID
Process
remove
20 Machining
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
Sub Total
Machine Setup for Knuckle
$1.30 Labor
1.30
Machine Knuckle
Tighten Bolts on Knuckle
$0.04 cm^3
$0.75 unit
284.61
2
$
$
$
$
11.38
1.50
14.18
Sub Total
Use
Mount Knuckle to Upright
UnitCost
Size1
$
0.33
Unit1
6.35 mm
Size2
Unit2
38.1 mm
Quantity
Sub Total
2 $
0.66
$
$
0.66
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
172
4.15
4.15
System
Assembly
P/N Base
Suffix
Details
Suspension
Front Sway Bar
A7009
AA
Front Sway Bar Assembly
University
ItemOrder
10
20
30
Part
Front Blade
Front Bar Mounts
Front Bar
Part Cost
$
$
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
128.60
1
Extended Cost
128.60
Quantity
3.30
14.45
46.55
Sub Total
2 $
6.60
2 $ 28.91
2 $ 93.10
$
Sub Total
$ 128.60
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
173
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension
Front Sway Bar
Front Bar
P7019
AA
Steel Bar
Material
20 Bearing, Spherical
University
Use
Material for Bar
Bearing for Bar
University of Akron
UnitCost
Size1
$
2.25
$
9.84
Unit1
0.328 kg
12.7 mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
46.55
2
Extended Cost
93.10
Quantity
Sub Total
PID
10
20
30
40
Process
and remove
Machining
welding
Weld - Round Tubing
Use
Setup Machine to
Remove Material
Material Removal
Preparation for
Welding
Weld Tubing
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
Sub Total
1.30 Labor
1.30
0.04 cm^3
19.91
0.80
0.75 end
1.50
0.38 cm
$
$
$
1.52
5.12
Sub Total
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Welds
Use
Weld Tubing
UnitCost
Unit
$
500.00 point
Quantity
PVF
4
FracIncld
3000
Sub Total
Sub Total
1 $
0.74
4 $
39.36
$
$
40.10
Sub Total
2 $
$
$
1.33
1.33
174
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension
Front Sway Bar
Front Blade
P7017
AA
Front Steel Blade
Material
University
Use
Blade Material
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.71 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
3.30
2
Extended Cost
6.60
Quantity
Sub Total
PID
Process
and remove
20 Machining
10
Use
Setup Machine to
Remove Material
Material Removal
Assemble on Car
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
1.30 Labor
1.30
$
$
0.04 cm^3
0.06 unit
7.03
2
$
$
$
$
0.28
0.12
1.70
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
1.60
1.60
Sub Total
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
175
176
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension
Front Sway Bar
Front Bar Mounts
P7018
AA
Aluminum Mounts
Material
10 Plastic, Polyoxymethylene (POM) (per kg)
University
Use
Delrin Stock
Bearing for Mount
University of Akron
UnitCost
Size1
$
3.30
$
9.98
Unit1
0.003 kg
12.88 mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
14.45
2
Extended Cost
28.91
Quantity
Sub Total
PID
Process
20
30
40
50
Machining
Ratchet <= 25.4 mm
Use
UnitCost
Unit
Setup Machine to Remove
$
1.30 Labor
Material
Material Removal
$
0.04 cm^3
Drill Holes for Mounts
$
0.35 hole
Tighten Bolts
$
0.75 unit
Assemble on Car
$
0.06 unit
Quantity
MultiplierMult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
Fasten ARB Mounts
Fasten ARB Mounts
Fasten ARB Mounts
UnitCost
Size1
$
0.11
$
0.16
$
0.01
Sub Total
1.30
3.372
2
2
4
$
$
$
$
$
$
0.13
0.70
1.50
0.24
3.87
Sub Total
Unit1
4.826 mm
4.826 mm
4.826 mm
Size2
Unit2
12.7 mm
Quantity
Sub Total
2 $
2 $
4 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
1 $
$
$
Sub Total
$
$
$
0.22
0.32
0.05
0.59
177
0.01
9.98
9.99
System
Assembly
P/N Base
Suffix
Details
Suspension
Rear Sway Bar
A7010
AA
Rear Sway Bar Assembly
University
ItemOrder
10
20
30
Part
Rear Blade
Rear Bar Mounts
Rear Bar
Part Cost
$
$
$
MID
Material
Use
University of Akron
Car #
73
Assembly Cost
Qty
57.56
1
Extended Cost
57.56
Quantity
7.88
4.49
16.41
Sub Total
2 $ 15.75
2 $
8.98
2 $ 32.83
$
Sub Total
$ 57.56
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
178
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension
Rear Sway Bar
Rear Blade
P7020
AA
Rear Steel Blade
Material
University
Use
University of Akron
UnitCost
Size1
$
2.25
Unit1
0.947 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
Sub Total
PID
Process
and remove
20 Machining
10
Use
Setup Machine to
Remove Material
Material Removal
Assemble on Car
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
1.30 Labor
1.30
$
$
0.04 cm^3
0.06 unit
108.13
2
$
$
$
$
4.33
0.12
5.75
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
15.75
2.13
2.13
Sub Total
Sub Total
Sub Total
1 $
$
$
7.88
2
Sub Total
$
$
$
179
180
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension
Rear Sway Bar
Rear Bar Mounts
P7021
AA
Aluminum Mounts
University
Material
Use
10 Plastic, Polyoxymethylene (POM) (perDelrin
kg) Stock
University of Akron
UnitCost
Size1
$
3.30
Unit1
0.0044 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
4.49
2
Extended Cost
8.98
Quantity
Sub Total
PID
10
20
30
40
50
Process
remove
Machining
Ratchet <= 25.4 mm
Use
UnitCost
Unit
Setup Machine to Remove
$
1.30 Labor
Material
Material Removal
$
0.04 cm^3
Drill Holes for Mounts
$
0.35 hole
Tighten Bolts
$
0.75 unit
Assemble on Car
$
0.06 unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
10 Bolt, Grade AN
20 Nut, Grade AN
30 Washer, Grade AN
Use
Fasten ARB Mounts
Fasten ARB Mounts
Fasten ARB Mounts
UnitCost
Size1
$0.11
$0.16
$0.01
Unit1
4.826 mm
4.826 mm
4.826 mm
1.30
3.85
2
2
4
$
$
$
$
$
$
0.15
0.70
1.50
0.24
3.89
Size2
Unit2
12.7 mm
Quantity
Sub Total
2 $
2 $
4 $
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
0.01
0.01
Sub Total
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
0.22
0.32
0.04
0.58
181
System
Assembly
Part
P/N Base
Suffix
Details
MID
Suspension
Rear Sway Bar
Rear Bar
P7022
AA
Steel Bar
Material
University
Use
Bearing for Mount
University of Akron
UnitCost
Size1
$
2.25
$
9.98
Unit1
0.315 kg
12.88 mm
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
16.41
2
Extended Cost
32.83
Quantity
Sub Total
PID
10
20
30
40
Process
and remove
Machining
welding
Weld - Round Tubing
Use
Setup Machine to
Remove Material
Material Removal
Preparation for
Welding
Weld Tubing
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
Sub Total
1.30 Labor
1.30
0.04 cm^3
20.81
0.83
0.75 end
1.50
0.38 cm
$
$
$
0.76
4.39
Sub Total
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Welds
Use
Weld Tubing
UnitCost
Unit
$
500.00 point
Quantity
PVF
2
FracIncld
3000
Sub Total
Sub Total
1 $
0.71
1 $
9.98
$
$
10.69
Sub Total
4 $
$
1.33
1.33
182
System
Assembly
P/N Base
Suffix
Details
Wheels & Tires (WT)

Wheel Assembly
A8001
AA
Complete Wheel Assembly
ItemOrder
MID
Part
University
Part Cost
Quantity
University of Akron
73
Assembly Cost
Qty
$ 1,307.92
1
Extended Cost
$ 1,307.92
Sub Total
10 1 Piece Magnesium Wheels
222.39
4 $
889.56
20 Valve Stem
30 Tires
$
$
1.00
100.00
4 $
4 $
$
Sub Total
$
4.00
400.00
1,293.56
Material
Use
UnitCost
Car #
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
Process
Use
Place Wheels on Hub
Tighten Lug Nuts
UnitCost
Unit
$
0.31 unit
$
0.75 labor
Quantity
Multiplier
16
4
Mult. Val.
1
1
Sub Total
FID
Fastener
10 Nut, Lug
Use
Secure Wheel to Car
UnitCost
Size1
$
0.40
Unit1
Size2
Unit2
Sub Total
1 $
4.96
1 $
3.00
$
$
7.96
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
16 $
6.40
$
$
6.40

$
$
Sub Total
$
-
183
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires (WT)

Wheel Assembly
Wheel
P8001
AA
Student Built Magnesium Wheel
MID
Material
10 Magnesium (per kg)
University
Use
Magnesium Wheel
Raw Material
UnitCost
$
University of Akron
Size1
6.00
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
222.39
4
Extended Cost
889.56
Quantity
9.86 kg
Sub Total
PID
Process
10 Sand Casting
20
remove
40 Machining
50 Aerosol Apply
Use
Magnesium Casting
UnitCost
Unit
$
3.00 kg
Quantity
Multiplier
Mult. Val.
9.86
Fastener
1.30 labor
1 $
1.30
Drill Lug Holes

Machine Wheel
Profile
Seal Mag. Rim
0.35 hole
0.8 $
1.12
0.04 cm^3
3965.52
0.8 $
126.90
5.25 m^2
1 $
$
$
5.25
158.23
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
10 Sand Casting
20 Sand Casting
Use
Sand Casting - Die
Sand Casting - Sand
Core Package
UnitCost
Unit
$ 10,000.00 die
$
5,000.00 Core
Quantity
PVF
FracIncld
3000
3000
Sub Total
59.16
$
$
59.16
23.66
Set up Machine
Sub Total
FID
Sub Total
0.8 $
Sub Total
1 $
Sub Total
1 $
3.33
1 $
1.67
5.00
184
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires (WT)

Wheel Assembly
Valve Stem
P8002
AA
Purchased Valve Stem
MID
10
Material
Valve Stem (and Tire
Inflation)
University
Use
Tire Inflation
UnitCost
$
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
1.00
4
Extended Cost
4.00
Quantity
1.00
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
1.00
$
$
1.00
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
185
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires (WT)

Wheel Assembly
Tire
P8003
AA
Goodyear 2696
MID
10
University
Material
Use
Tire, Goodyear, D2692,
Tires for Car
13"-20.0 x 7.0
UnitCost
$
University of Akron
Size1
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
100.00
4
Extended Cost
400.00
Quantity
100.00
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
100.00
$
$
100.00
Sub Total
$
$
$
Sub Total
TID
Sub Total
1 $
186
System
Assembly
P/N Base
Suffix
Details
Wheels & Tires (WT)

Hub Assembly
A8002
AA
Front and Rear Hub Assembly
University
ItemOrder Part
10 Front Hub
20 Rear Hub
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
27.36
1
Extended Cost
27.36
Quantity
6.19
7.49
Sub Total
2 $ 12.38
2 $ 14.98
$
Sub Total
$ 27.36
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
187
System
Assembly
Part
P/N Base
Suffix
Details
MID
Wheels & Tires (WT)

Hub Assembly
Front Hub
P8004
AA
Aluminum Front Hub
Material
University
Use
Material for Hub
University of Akron
UnitCost
Size1
$
4.20
Unit1
1.8 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
35.19
2
Extended Cost
70.39
Quantity
Sub Total
PID
10
20
30
40
50
Process
remove
Machining
Assemble, 1 kg, Interference
Use
Setup Machine for Hub
and Spindle
Remove hub material
Change Tool
Drill Holes for Hubs
Press Studs
UnitCost
Unit
1.30 Labor
$
$
$
$
0.04
0.65
0.35
0.19
Quantity
cm^3
Labor
per hole
Labor
Multiplier
Mult. Val.
FID
Fastener
10 Stud, Grade 10.9 (SAE 8)
Use
Studs for Wheels
UnitCost
Size1
0.52
1 $
536.1
1
4
4
1
1
1
1
1
1
1
1
Unit1
12.1 mm
Size2
Unit2
38.1 mm
$
$
$
$
$
$
1.30
21.44
0.65
1.40
0.76
25.55
Quantity
Sub Total
4 $
2.08
$
$
2.08
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
7.56
7.56
Sub Total
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
188
189
System
Assembly
Part
P/N Base
Suffix
Details
MID
Wheels & Tires (WT)

Hub Assembly
Front Spindle
P8005
AA
Aluminum Front Spindle
Material
University
Use
Material for Spindle
University of Akron
UnitCost
Size1
$
4.20
Unit1
1.69 kg
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
30.80
2
Extended Cost
61.60
Quantity
Sub Total
PID
Process
remove
20 Machining
10
Use
Setup Machine for Hub
and Spindle
Remove hub material
Change Tool
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
Use
1.30 Labor
1 $
1.30
$
$
0.04 cm^3
0.65 Labor
543.8
1
1
1
1 $
1 $
$
$
21.75
0.65
23.70
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
7.10
7.10
Sub Total
Sub Total
Sub Total
1 $
$
$
Sub Total
$
$
$
190
System
Assembly
Part
P/N Base
Suffix
Details
MID
Wheels & Tires (WT)

Hub Assembly
Rear Hub
P8006
AA
Aluminum Rear Hub
Material
University
Use
Material for Hub
University of Akron
UnitCost
Size1
$
4.20
Unit1
3.27 kg
Car #
Size2
Unit2
Area Name
Area
73
Length
Density
Part Cost
Qty
21.22
2
Extended Cost
42.45
Quantity
Sub Total
PID
10
20
30
40
50
Process
remove
Mill - Form Cutter
Assemble, 1 kg, Interference
Use
UnitCost
Unit
Setup Machine
1.30 Labor
Machine Hub
Change Tool
Drill Holes for Hubs
Press Studs
$
$
$
$
0.10
0.65
0.35
0.19
Quantity
cm
Labor
hole
Labor
Multiplier
Mult. Val.
FID
Fastener
10 Stud, Grade 10.9 (SAE 8)
Use
Studs for Wheels
UnitCost
Size1
0.52
Unit1
12.1 mm
Sub Total
1.30
13
1
4
4
$
$
$
$
$
$
1.30
0.65
1.40
0.76
5.41
Sub Total
Size2
Unit2
38.1 mm
Quantity
Sub Total
4 $
2.08
$
$
2.08
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
1 $
13.73
$
$
13.73
Sub Total
$
$
$
191
192
System
Assembly
P/N Base
Suffix
Details
Wheels & Tires

A8003
AA
University
ItemOrder Part
10 Wheel Bearing
20 Wheel Bearing Spacing
Part Cost
$
$
MID
Use
Material
University of Akron
Car #
73
Assembly Cost
Qty
311.99
1
Extended Cost
311.99
Quantity
147.11
8.88
Sub Total
2 $ 294.23
2 $ 17.76
$
Sub Total
$ 311.99
UnitCost
Size1
Unit1
Size2
Unit2
Area Name
Area
Length
Density
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Use
UnitCost
UnitCost
Unit
Size1
Quantity
Unit1
Multiplier
Size2
Mult. Val.
Sub Total
Sub Total
$
$
$
-
Unit2
Quantity
Sub Total
TID
Tooling
Use
Front Hub Bearings
UnitCost
Unit
Quantity
PVF
Sub Total
$
$
$
-
Sub Total
$
$
$
-

$
$
Sub Total
$
-
Rear Hub Bearings
193
System
Assembly
Part
P/N Base
Suffix
Details
MID
Wheels & Tires

Wheel Bearing
P8007
AA
Wheel Bearing
Material
10 Wheel Bearing, Tapered Roller
20 Wheel Bearing, Ball, Deep Groove
University
Use
Front Upright Bearing
Rear Upright Bearing
University of Akron
UnitCost
Size1
$
26.71
$
120.17
Unit1
50.8 mm
95 mm
Car #
Size2
Unit2
12.7 mm
10 mm
Area Name
73
Area
Length
Density
Part Cost
Qty
147.11
2
Extended Cost
294.23
Quantity
Sub Total
PID
FID
Process
Fastener
Use
Bearings into Uprights
Use
UnitCost
Unit
$
0.06 unit
UnitCost
Size1
Quantity
Multiplier
Mult. Val.
Sub Total
Sub Total
$
$
$
Unit2
Quantity
Unit1
Size2
0.24
0.24
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
Sub Total
$
$
$
Sub Total
1 $
26.71
1 $
120.17
$
$
146.87
194
System
Assembly
Part
P/N Base
Suffix
Details
Wheels & Tires

Wheel Bearing
P8008
AA
Wheel Bearing
MID
Material
University
Use
Rear Bearing Spacer
stock
UnitCost
$
University of Akron
Size1
4.20
Unit1
Car #
Size2
Unit2
Area Name
73
Area
Length
Density
Part Cost
Qty
Extended Cost
Quantity
0.73 kg
Sub Total
PID
Process
remove
20 Machining
10
Use
UnitCost
Unit
Quantity
Multiplier
Mult. Val.
FID
Fastener
1.30 Labor
1.30
Material Removal
0.04 cm^3
112.905
$
$
$
4.52
5.82
Use
UnitCost
Size1
Unit1
Size2
Unit2
Quantity
Sub Total
$
$
$
Sub Total
TID
Tooling
Use
UnitCost
Unit
Quantity
PVF
FracIncld
Sub Total
17.76
Sub Total
1 $
3.07
$
$
3.07
Sub Total
Setup Machine
Sub Total
8.88
2
Sub Total
$
$
$
195
196
197
198
199
200
201

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Akron Cost Report

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2011 Table of Contents

2011 Cost Summary Basics

Engine & Drivetrain

$ 9,124.03 $ 2,954.42 $ 165.29 $ 183.96 $

Composition for total vehicle:

$1,794.34 , 15% $1,244.90 , 10%

Frame & Body

Instruments & Wiring

Wheels & Tires

Rear Rotor Assembly

Brake Line Assembly

Air Intake Assembly

Pedals & Controls Assembly

Tube Space Frame Assembly

Total Vehicle Cost

Engine & Oil Pan

All Brakes & Controls

Instruments & Wiring

Miscellaneous, Fit & Finish

Engine Electronics Assembly

Main Wire Harness Assembly

Kill Switch Assembly

Brake Light Assembly

Shifting Solenoids Assembly

Indicator Light Assembly

Starter Switch Assembly

Cockpit Safety & Seating Assembly

Steering Rack Assembly

Steering Column Assembly

Steering Wheel Assembly

Tie Rod Assembly

Push Pull Rod Assembly

Front A-Arm Assembly

Rear A-Arm Assembly

Front Bell Crank Assembly

Wire Harness & ECU

Cockpit Safety & Seating

Complete Steering Rack

Rear Bell Crank Assembly

Front Upright Assembly

Rear Upright Assembly

Front Roll Bar Assembly

Suspension & Shocks

Wheels & Tires

Rear Roll Bar Assembly

Front & Rear Hub Assembly

Wheel Bearing Assembly

Complete Wheel Assembly

Brake System (BR)

FractionIncluded Sub Total

Brake System (BR)

SolidWorks Student Edition.

Brake System (BR)

SolidWorks Student Edition.

Brake System (BR)

Brake System (BR)

Brake System (BR)

Technical Drawings Removed by FSAE Rules Committee

Brake System (BR)

FractionIncluded Sub Total

Brake System (BR)

1.30 per rotor

Technical Drawings Removed by FSAE Rules Committee

Brake System (BR)