Professional Documents
Culture Documents
Say Ngo Thung Quay
Say Ngo Thung Quay
LI NI U ............................................................................................................1
PHN 1 - TNG QUAN ............................................................................................2
1.1. GII THIU CHUNG .......................................................................................2
1.2. KHI NIM V SY ........................................................................................3
1.2.1. Khi nim ..........................................................................................................3
1.2.2. Phn loi ............................................................................................................3
1.2.3. Nguyn l ca qu trnh sy...............................................................................4
1.3. CHN TC NHN SY, CHT TI NHIT V CH SY ..............7
1.3.1. Tc nhn sy ......................................................................................................7
1.3.2. Cc loi tc nhn sy .........................................................................................8
1.3.3. Ch sy .........................................................................................................9
1.3.4. Thit b sy v ch sy .................................................................................9
1.4. GII THIU V SN PHM SY ...............................................................10
1.5. CHN PHNG N SY V THIT B SY ..........................................12
1.5.1. Chn phng n sy ........................................................................................12
1.5.2. Chn thit b sy..............................................................................................13
PHN 2 - QUY TRNH CNG NGH ...................................................................16
2.1. S QUY TRNH CNG NGH..............................................................16
2.2. THUYT MINH QUY TRNH CNG NGH .............................................16
2.2.1. Vt liu ............................................................................................................16
2.2.2. Tc nhn sy ....................................................................................................17
PHN 3 - TNH TON CN BNG VT CHT V CN BNG NNG
LNG .....................................................................................................................19
3.1. CC THNG S .............................................................................................19
3.2. CNG THC XC NH THNG S CA TC NHN SY ............19
3.3. XC NH CC THNG S TRNG THI TC NHN SY TRONG
QU TRNH SY L THUYT ..........................................................................20
LI NI U
T lu, con ngi bit sy kh vt liu bng nhiu cch khc
nhau.Ngy nay, k thut sn xut pht trin v vai tr ca ngnh sy cng tr
nn quan trng vic sy kh m bo, tang thi gian bo qun thc
phm.Nn n c ng dng rng ri trong cng nghip v i sng.Trong
qu trnh cng ngh sn xut ca nhiu nh my u phi c cng on sy
kh bo qun di ngy.Cng ngh ny ngy cng pht trin trong ngnh
hi sn, rau qu v cc ngnh thc phm khac. Cc loi nng sn thc phm
dng ht nh ng, thc, c ph..
Nhu cu sy sn phm nng sn ngy nay l rt cn thit, vi kh hu
nhit i Vit Nam th nng sn s kh khn trong vic bo qun. Do vy,
Sy l mt phng php cn thit gim m nguyn liu v tang thi gian
bo qun cho cc nng sn.
Ng l loi nng sn phm l nguyn liu quan trng c thnh phn
dinh dng cao, cng dng nhiu trong cng nghip ch bin nng sn.
c bit, Ng l nguyn liu chnh trong cng nghip sn xut thcn chn
nui. V vy cn phi sy kh v bo qun lu di.
Ngoi ra, cc loi cy thuc cng c m tng i cao v d b hng
lm gim hot tnh ca thuc. Do , nhiu loi thuc cn gim lng m
tang thi gian bo qun, hn ch s hao ht v tang c hiu lc tc dng.
Vi mc ch tm hiu v mt quy trnh cng ngh sy, n ny nu
ln i cng v k thut v trnh by tnh ton thit k sy ng bng thng
quay.
3/ Sy bng tia hng ngoi: phng php sy dng nng lng ca tia
hng ngoi do ngun in pht ra truyn cho vt liu sy.
4/ Sy bng dng in cao tng: phng php dng dng in cao tng
t nng ton b chiu dy ca vt liu sy.
5/ Sy thng hoa: phng php sy trong mi trng c chn khng
cao, nhit rt thp, nn m t do trong vt liu ng bng v bay hi t
trng thi rn thnh hi khng qua trng thi lng.
1.2.3. Nguyn l ca qu trnh sy
Qu trnh sy l mt qu trnh chuyn khi c s tham gia ca pha rn
rt phc tp v n bao gm c qu trnh khuych tn bn trong v c bn
ngoi vt liu rn ng thi vi qu trnh truyn nhit. y l mt qu trnh
ni tip, ngha l qu trnh chuyn lng nc trong vt liu t pha lng sang
pha hi, sau tch pha hi ra khi vt liu ban u. ng lc ca qu trnh
l s chnh lch m trong lng vt liu v bn trn b mt vt liu. Qu
trnh khuych tn chuyn pha ny ch xy ra khi p sut hi trn b mt vt
liu ln hn p sut hi ring phn ca hi nc trong mi trng khng kh
xung quanh. Vn tc ca ton b qu trnh c qui nh c giai oi no
l chm nht. Ngoi ra ty theo phng php sy m nhit l yu t thc
y hoc cn tr qu trnh duy chuyn m t trong vt liu sy ra b mt vt
liu sy.
Trong qu trnh sy th mi trng khng kh m xung quanh c nh
hng rt ln v trc tip n vn tc sy. Do vy cn nghin cu tnh cht v
thng s c bn ca qu trnh sy.
Qu trnh tch m ca vt liu chu nh hng ca nhiu yu t nh
nhit , m khng kh, tnh cht vt liu,
Trong cc iu kin khc nhau khng i nh m khng kh, tc
gi, vic nng cao nhit s lm tng nhanh tc lm kh do lng
SVTH: L Tin Thao
nc trong nguyn liu gim xung cng nhiu. Nhng tng nhit cng
gii hn cho php v nhit lm kh cao s lm nh hng ln n cht
lng sn phm, d lm cho nguyn liu b chn v gy nn s to mng cng
lp b ngoi cn tr ti s chuyn ng ca nc t lp bn trong ra b mt
ngoi. Nhng vi nhit lm kh qu thp, di gii hn cho php th qu
trnh lm kh s chm li dn n s thi ra, hy hoi nguyn liu.Nhit
sy thch hp c xc nh ph thuc vo dy bn thnh phm, kt cu t
chc ca tht qu v i vi cc nhn t khc. Khi sy nhng nhit khc
nhau th nguyn liu c nhng bin i khc nhau v d: nhit sn phm
trong qu t nh sy cao hn 600C th protein b bin tnh, nu trn 900oC th
fructaza bt u caramen ha cc phn ng to ra melanoidin to polyme cao
phn t c cha N v khng cha N, c mu v mi thm xy ra mnh m.
Nu nhit cao hn na th nguyn liu c th b chy lm mt gi tr dinh
dng v mt gi tr cm quan ca sn phm.
Qu trnh lm kh tin trin, s cn bng ca khuch tn ni v khuch
tn ngoi b ph v, tc khuch tn ngoi ln nhng tc khuch tn ni
th chm li dn n hin tng to v cng nh hng n qu trnh lm
kh.
Tc chuyn ng ca khng kh c nh hng ln n qu trnh sy,
tc gi qu ln hoc qu nh u khng c li cho qu trnh sy. V tc
chuyn ng ca khng kh qu ln kh gi nhit lng trn nguyn liu
cn bng qu t nh sy, cn tc qu nh s lm cho qu trnh sy chm li.
V vy, cn phi c mt tc gi thch hp, nht l giai on u ca qu
trnh lm kh.
Hng gi cng nh hng rt ln n qu t nh lm kh, khi hng gi
song song vi b mt nguyn liu th tc lm kh rt nhanh.Nu hng gi
10
Phi
V v aloron
Protit
8,41
16,34
8,27
Tinh bt
72,61
8,2
7,4
ng
0,64
10.80
0,34
Cht bo
1,35
25,03
11,41
Xenluloza
0.65
2,75
16,85
Tro
0,68
7,55
1,27
11
12
13
14
Hnh 1: S h thng sy
1: Thng quay
2: Bnh rng
3: Vnhai
4: Calorife
5: Qut
6: Con ln
7: ng c
8: Hp gim tc
15
Khong kh
Tch v phi kh s b
Qut y
T ht
Calorife
Thng sy
Khng kh ra
Bo qun
16
17
18
.Pb
(kg m/kg kkk). (CT VII.11-tr95-[11])
P .Pb
Trong :
- Ck = 1 kJ/kg.K Nhit dung ring ca khng kh kh.
- Ch = 1,97 kJ/kg.K - Nhit dung ring ca hi nc.
SVTH: L Tin Thao
19
I t x.(2493 1,97t )
- Th tch ring ca khng kh m:
R.T
288T
(m3/kgkk).
M .( P .Pb ) P .Pb
(CT VII.8-tr94-[11])
Trong :
- R - Hng s kh: R =8314 J/kmol..
- M - Khi lng khng kh: M = 29 kg/kmol.
- P, Pb p sut kh tri v p sut bo ha ca hi trong khng kh
(N/m2).
- Khi lng ring ca khng kh m:
To P 0.378.Pb
o 1
TPo
P
(kg/m3)(CT VII.9-tr95-[2])
Trong :
- P, Pb lyn v N/m2.
- T0 - Nhit tiu chun: T0 = 273 K.
- o Khi lng ring khng kh theo iu kin: o = 1,293 kg/m3.
3.3. XC NH CC THNG S TRNG THI TC NHN SY
TRONG QU TRNH SY L THUYT
3.3.1. Thng s trng thi ca khng kh ngoi tri (A)
Vy, ti im A ta c:
to= 25oC; 0 =90%
p sut hi bo ha: Pb0 = 0,03166 bar.
Hm m: x0 = 0,0178 kg m/kgkkk.
SVTH: L Tin Thao
20
21
23,5
, oC
0,37 0,63.tb
23,5
23,5
2,218 4,343. ln 1
47
0,37 0,63.tb
0,37 0,63.0,245
Do , chn t2 = 50oC.
Khi p dng cc cng thc nu, cc thng s khc ca tc nhn
sy trng thi C c xc nh nh sau:
-
Hm m: x2 = 0,0258kg m/kgkk.
22
kh ban u (A)
vo thit b sy (B)
t (oC)
25
70
50
0,9
0,0918
0,3228
x (kg/kgkk)
0,0178
0,0178
0,0258
I (kJ/kgkk)
70,25
116,83
116,83
Pb (bar)
0,0349
0,307
0,125
v (m3/kgkk)
0,872
1,003
0,956
(kg/m3)
1,172
1,018
1,076
i lng
I1=I2
I2
A
70oc
=0.9
50OCC
C
25OC
x
xo=x1x2 x2
th I-x biu din quy trnh sy trong my sy
23
Lng m bc hi trong 1 m:
W
G2 .1 2 50.(0,35 0,14)
16,154 kg/m.
1 1
(1 0,35)
W
16,154
2019,25 kg/m.
x2 x1 0,0258 0,0178
L
1
1
125 kgkk/kg m.
W x2 x1 0,0258 0.0178
24
25
qbc
Qbc
W
qv
W
W
Qv 2047,2
126,73 kJ/kg m.
W 16,154
qbc
Qbc 1601,339
99,129 kJ/kg m.
W
16,154
26
D = Catvl1 qbc qv
Vi qu trnh sy l thuyt: D= 0
Vi qu trnh sy thc t: D 0 vc tnh nh sau:
D = Ca.tvl1 qbc qv = 104,5 99,129 126,73 = 120,97 kJ/kg m.
V D < 0 Catv1< qbc + qv I2< I1 trng thi tc nhn sy sau qu
trnh sy thc nm di ng I1 (ng sy thc t nm di ng sy l
thuyt)
Xcnh nhit dung ring dn xut Cdx :
Cdx 1,004 1,842.x1 1,004 1,842.0,0178 1,0368 , kJ/kgkkK
Cdx .(t 2 t1 )
1,0368.(70 50)
0,0178
0,0254 , kg m/kgkk
i
2592,1 120,97
L'
W
16,154
2125,526 kg kkk
x x1 0,0254 0,0178
'
2
1
1
1
'
131,58 kg kkk/kg m.
W x2 x1 0,0254 0,0178
27
Q ' 41072,27
i lng
Trng thi
khng kh vo
kh ra khi thit b
thit b sy (B)
sy (C)
t (oC)
25
70
50
(n v)
0,9
0,0918
0,3179
x (kg/kgkk)
0,0178
0,0178
0,0254
I (kJ/kgkk)
70,25
116,83
115,82
0,03495
0,307
0,125
v (m3/kgkk)
0,872
1,003
0,9557
(kg/m3)
1,172
1,018
1,0756
pb (bar)
28
G1.
.
Trong :
G1 : Khi lng vt liu sy , kg => G1 = 66,154 kg
t : Thi gian sy cho m sy , pht ( Do qu trnh sy theo m
nn ta c th b qua thng s k n thi gian. )
G1
66,154
0,259 m3
. 850.0,3
29
, m3
Trong :
-
knh ca thit b, m
-
tm thng sy, m
-
30
VT V
0,25 0,259
3,47%
V
0,259
2081,634 , m3/m
2
2
.( D12 D22 )
4
V
2081,634
vk
2160(m / h) 0,6(m / s)
LT .F . LT .0,5498.( D12 D22 ).
V
V
2081,634
3,855 , h
LT .F .vk VT .vk 0,25.2160
31
32
B dyvnh ai:
i vi thng ti trng nng :
h
B
35
.B
4
.( DN2 DT2 ). CT 3
.0,035
4
.L
0,00857
m2
33
kg
Khi lng b phn bnh rng: bng thp c khi lng ring
7850 kg/m3.
Bnh rng xem nh tng ng vt c tit din hnh vnh khn
vi:
.b1
4
2
2
( Drang
.ng Drang.tr ) CT 3
.0,04
4
kg
M M
thung
M rang M vd M cnl M nl M tc
34
Tnh con ln :
B rng con ln :
Chn Bc=B+10=35+10=45cm
ng knh con ln thp:
dc
T
T
491,01
0,364cm
(300 400) Bc 300.BC 300.4,5
Chn dc=100mm
5.2. THIT K B PHN TRUYN NG CHO THNG
(kW )
(CTVII.54/p123,[11])
Vi:
35
(Bng VII.5/p123,[11])
kW
36
ng ln bnh rng ca thng quay ( h bnh rng 2). H bnh rng ca thng quay
c gn trc tip vo thng.
T s truyn chung ca ton b h thng:
uc u h .ubr1.ubr 2 .ubd
ndc
720
240
nthung
3
uc 240
4
uh
60
Truyn ng ai thang:
S dng b truyn ai thang truyn chuyn ng tng cn hp gim
tc. Ty vo mcch s dng chc nng sy vt liu m xc nh thay i vn tc
quay thng cng nh tc quay, cng sut ng c. Vic s dng loi b truyn
ny ta c th thay i cc thng s c d dng hn.
Theo tiu chun kch thc bnh ai thang. Chn kch thc bnh ai :
Bnh ai ch ng: d1 = 800mm.
Bnh ai b ng: d2 = 1000mm.
T s truyn b truyn bnh ai : ubd
n1 d 2 1000
1,25
n2 d1 800
37
ubr1.ubr 2
uc
240
3,2
u h .ubd 60.1,25
Vn tc quay:
nj
n j-1
(vng/ph)
i j 1, j
Cng sut:
Nj
N j-1
j 1, j
(kW)
dc
0,042
0,052 (kW)
0,81
c
0,81
0,94
h .bd 0,90.0,96
ng c
T s truyn i
Vn tc quay n (v/ph)
Cng sut N (kW)
Trc I
1,4
Trc II
60
Trc III
Trc IV
3,2
720
515
8.6
0,052
0,047
0,045
0,042
0,042
38
bn chy
[]b
[]b
Loi thp
rn HB
Bnh rng ln
Thp C35
540 N/mm2
320 N/mm2
160
Bnh rng nh
Thp C40
580 N/mm2
340 N/mm2
200
N thung
, Nmm
2
0,314 rad / s
60
39
N thung
60.N thung
2 .n
60.42.103
134.103 , Nmm
2 .3
H H lim .Z R .ZV .K L .K xH
sH
H lim
sH
.Z R .ZV .K L .K xH
470
.1 392 MPa
1,2
40
F lim Fo lim .K FL .K FC
Trong : oFlim - Gii hn bn mi un ca rng ng vi s chu k
c s NFO = 4.106. Theo bng 10-6/[13] xt cho loi thp thng ha c
rn ca rng 200HB, ta c oFlim = 1,8.HB.
KFL :H s tui th.
Vi h thng hot ng gin on, ta ly KFL = 1.
KFC : H s gim gii hn bn mi un. Trong trng hp b
truyn hot ng 1 chiu KFC = 1.
360
.1.1,08.1 228,7 MPa
1,7
Trong thit k kch thc chi tit ca thng quay, ng knh thng
quay tnh c D = 500mm. T hp gim tc, b truyn ng c s dng
b truyn bnh rng. Bnh rng ln c gn trc tip vo thng, c truyn
SVTH: L Tin Thao
41
d 2
d
576
d 1 2
180mm
d 1
ubr
3,2
d1.(u 1) 180.(3,2 1)
378mm
2
2
Z M .Z H .Z 2.T1.K H .K Hv .(u 1)
.
H
d 1
b1.u
Trong :
T1 : Momen xon ca bnh dn, Nmm => T1 = 134.103 Nmm
ZM : H s xt n c tnh ca vt liu. i vi vt liu lm bng
thp th h s ny c ly ZM= 275 (MPa)1/2
ZH : H s k n hnh dng b mt tip xc. (CT 10-26/[13])
Z H 2 / sin
42
275.1,76.0,868 2.134.103.1,4.1,32.(3,2 1)
.
343MPa H
180
30.3,2
Z M .Z H .Z 2.T1.K H .K Hv .(u 1)
.
d 1
b1.u
2T
.YF .K F .K Fv
b .d1.m
Trong :
T1 : Momen xon ca bnh dn, Nmm => T1 = 134.103 Nmm
KF :H s tp trung ti trng. Theo hnh 10-15/[13] ta c KF = 1,5
KFv : H s ti trng ng. Chn KFv = 1,64 vi bn rng
<350HB, cp chnh xc 6 vi vn tc vng 10v/p.
YF : H s dng rng. Theo hnh 10-21/[13] ta c YF = 3,8 vi Z
=30, h khng dch chnh.
ng sut un :
F
2T
2.134.103
.YF .K F .K Fv
.3,8.1,5.1,64 77,32 F
b .d1.m
30.180.6
43
44
Tc nhn sy
Nhit vo tw1 = to
25oC
( Khng kh )
Nhit ra tw2 = t1
70oC
V
(m/s)
S on g
45
46
PHN V - KT LUN
Sau thi gian lm n em rt ra c rt nhiu iu b ch, tm
hiu thm v cc qu trnh sy v cc qa trnh truyn nhit trong thc phm.
Cc qu trnh nhit trong qu trnh sy tng i phc tp v rt kh tnh
ton mt cch chnh xc, cc cng thc c tm ra da trn thc nghim. Do
vy, trong tnh tn c nhiu sai s khng trnh khi, cng mt bin s nhng
c cc cch khc nhau xc nh.
Vi thit b sy, thng quay l thit b truyn nhit i lu c chc
nng lm bay hi m trong vt liu. Loi ny c nhiu u im hn so vi cc
thit b sy i lu khc.
Trong qu trnh lm n ch da vo nhng ngun ti liu nh sch
v, cha qua thc t nn vic s dng cng thc, s liu khng trnh khi sai
s trong qu trnh thit k.
c th thit k c chnh xc ta cn lp h thng hot ng th
kim tra v chn ch lm vic ti u. ng thi, vic thit k h thng
phi da vo c nhng kin thc thc t ch khng th ch da vo ti liu l
thuyt, nn c th c nhiu iu cha tht s chnh xc, em rt mong c s
hng dn, gp thm ca cc thy, c h thng hon thin hn.
Em chn thnh cm n thy c!
47
48
49