Pumping efficiency ‘The high energy requirements of ‘commentional pumping systems can also mean less productivity forthe industry, asa whole. A look at energy-fficent strategies and practices that can sgifcantly reduce this wastage of resources: SAHASRANAMAN Paging stn acount for nea 20 percent the wor’ elecceneay ‘sumption. Pungngssters ay ean twas rah 3550 pec the tal energy ‘ensued by many poss indus Tore fs sgt otal res eneray cons in puroig ystems tough sat desig and open. This ace wil ‘examine the two ost mpartant enutes {wens sin purging syste 1) ove pumps 2) tote aes Deconstructing centrifugal pumps for pea impel damete od spend a cents par has ied nd [edcatepesomanecuve. The pint here the pur pees en his carve 30 psoas ida 12011 dependent on the charac o thes tem whch ptt he sytem harass detned byte syste Curve wih the eats betwen fa ‘nd hada in tess. The apr tg ptt ofthe pnp detemined ty he Intersection fhe pareance ce aod the syste ene. Figure tone folowing page) While th capac fhe pump sect proporona speed, ead propor anal tthe squaeof is speed and the power it consumes is propartina othe abe atts speed he best efter pont (EP a pump she capac t whe the aversion of elt ene ores enemy op trum Terps subjected to ny metic faces when operating on eter se ‘ofthe GE Thee forces resin mechan Iumtabe condition seh a wren, excesive yl trust ean edt perature fale of the tearing and me (ancl seals preter to operate the pum a dose as EP spss; the secammended ange usualy 0-110 perce. oversizing The pace of vest paps om punt inthe process nds. Te end ses and design engineers tinea ey mags punp'scapasy to acon teat recurrent the plat. ety targa aka add a able gant cera ithe design these ae args can be anywhere between 10:30 ever. ‘ve sng pups is 3 major essa oe ose expend of energy puring systems the nergy ss det 1H0 ‘eaeeT Table 1 Ideal pump vs over-sized pump Table 2 Efficiency and power under different conditions Det par) romp | eomie_| storm |e pet [117 hore peton | ome | Ste] 4380 | pera 0a. Soha eed peat @) | e20ma/ | om) 13800pm [Repeat TRS HW * Uishge produced by an ovesied pump the atc In ths al an ‘as tobe toto achive the ow de-”—_adr the cficeny 2575 paar: Mle ts se bythe proces enegyswased in selected pup spt ta operation sce the sig ttn abe, ested process tow 270i the 97 ‘The versed pump operates ates than temcrve as tobe moved athe kt oy Is Pants consumes mre ene, tating te dhe ae (Opetng ‘he folowing example sates ths Pie Ain gu 2) The head developed by it Paces engines anv a the desired the pump cresponing tothe Operating ‘apacty of pup em the mate balsce Pot Bs 63 mc ts te exo pesie at the proces Fr example et ws ase 8 mk (255) ow haste be negnted acct tata process motel bane etbishes the cata Fre the eficeny a boro capcty a 270-3 an yaule the pump ats ew opeaig pit als ‘cletonceterines th pump heaas $5 below the Bad ely 7 pent ‘cls pin ost processes wil al fr The abv bl cagtrs the erence low eguaton athe pumping ster wl between intent aden Aopen incorpo 2 conto vave his pase. sty margn has tus este in 20g 5a the 38 mic hend ales y the process cent pena on pe conurpton Desh eines indudesagenerus ewan of egies tend to make motes nase by resus aos the onl abe. In adng a athe ‘design magi tothe po- epig wih established indy todos, cess engineer sly magi nthe pes the poe engines: cesta als indy many sich overs pumps ei {a petensfey magn to bth the pumps operation. hee puns epeate tent «pact nds head Te den emis Beas het operating recutemen’ ae ‘aed toc 2 pump with arated apace om the irl design cant 0300 m3/h and 60 mice. The purp Ths an be avaded teed se, the po vendorselecs a pnp tha rP close t© cess engine, the stem desionet ad the | peting pit of ponps under diferent andons | oe f Fis ue > ow ate ile ae — rite Fwe-1 gue? owe ned pump vendo clebeate ptm the purging syste, and specty and selec the Pep jou Namessing variable speed ost processes nthe chemin ‘ale repatin ow: ths achieved "vou atetlvahe nthe puting > ‘em foregut sa ate ees ous of pump ovina ar cen the lable in many cases, hs eguaton ‘anbe amos by vying pap speed instead ttn th atl ve. gue istaes the erence between ‘hated ard variable speed apron ot ‘vesind pup. stad of ig the tem carve hele (Opeatng Pot 8) the up curves ote by aperating it at ‘edd sped (Operating Pont) able 2 summaries the ets As obeed ee, ‘ago the pee as ite ete on te eficenc othe pum: antes tape ste dose tothe at? Fodgefacos—ofen wed a png-het ‘elton tht may rest in per oe Ssting-at ese eimiated hen ‘able speed pumping dope, a et ‘nate sys that 75 pact of png inthe nds ar ovesizedray of them by ‘moe tao 20 percent Retin them th vatblesped ves an extent akon for enetgy-fiient option Tete tea ee benef of lw speed ‘operation, you Fes en the pee, hich ae crested by the res pte ini the pup casing rede approximate 'y proportionately othe square ot pe. hese foes areca byte pup ea Ings ad red speed ress or Ingle. The Beige proprio othe ap peed ase othe everth poner [speed atonal vibration and ae reduced and ele cee Closing thoughts versed pumps ae widespen nthe precesndsn, Oversized pumps wate theta energy because ofthe at tat they have tobe rte nd the aperatns ont maith the 81 al a een ber thatthe puchase ice lagu ee sens fen pent of the ta costo unesip. ecoiting exiting overs Pumps with arate speed aves wil sat ‘ncorsidenbeeney savings ° ProcEssieda 320131