Professional Documents
Culture Documents
4039df Parts
4039df Parts
Engine
Engine Models:
TP-5434 4/03e
Table of Contents
SUBJECT
PAGE
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . .
Specification Number Index . . . . . . . . . . . . . . . . . . . . . .
Group 1: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 2a: Water Pump . . . . . . . . . . . . . . . . . . . . . . . . .
Group 2b: Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 2c: Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 2d: Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 3: Vent Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 4a: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 4b: Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 4c: Rocker Arm Cover . . . . . . . . . . . . . . . . . . . .
Group 5a: Fuel Injection Pump . . . . . . . . . . . . . . . . . . .
Group 5b: Fuel Injection Nozzle . . . . . . . . . . . . . . . . . .
Group 7: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . .
Group 8a: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 8b: Crankshaft Pulley . . . . . . . . . . . . . . . . . . . . .
Group 9: Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . .
Group 10a: Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 10b: Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group 11a: Starter Motor . . . . . . . . . . . . . . . . . . . . . . . .
Group 11b: Starter Motor Components . . . . . . . . . . . .
1
1
1
2
7
8
10
13
14
15
17
18
19
20
24
26
30
31
32
34
35
36
38
SUBJECT
PAGE
40
41
42
43
45
46
50
51
53
58
59
61
62
64
66
67
69
70
71
74
77
Introduction
This manual lists service replacement parts for John Deere
4039 and 4045 engines.
At the time of print this manual applied to the engine models
listed in the Specification Number Index. On occasion this
manual may apply to engines not listed in the Specification
Number Index.
Information in this publication represents data available at
the time of print. The generator set manufacturer reserves
the right to change this publication and the products
represented without notice and without any obligation or
liability whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Index. Lists the engine models and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Illustrations
Illustrations (or exploded-view drawings) best representing
the widest range of variations accompany most groups in
this manual. Illustrations do not depict all details and may
not show all parts. Do not use illustrations for assembly or
disassembly.
x:in:004:004a
TP-5434 4/03
Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware. For
example, an item that appears as Hardware, 3/8-16 in the
text means that the piece is 3/8-16 size. Obtain common
hardware locally.
Some hardware items require a specific size or some other
characteristic. In that case, use the part number listed in
the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should be
equal to or better than the grade of the manufacturers
original hardware.
Group No.
2a
2b
2c
2d
4a
4b
4c
5a
5b
8a
8b
Variation Number
Model
20-- 40ROZJ or 20-- 40DSJ
TO4039D
1
1
CD4039DF
1
1
20-- 40REOZJ or 20-- 40DSEJ
5702
4401
TO4045DF, 12 V
1705
2002
5702
4401
TO4045DF, 24 V
1705
2002
50/60ROZJ* or 50/60DSJ
4039TL
2
1
CD4039TF
2
1
50/60REOZJ or 50/60DSEJ
5702
4401
TO4045TF, 12 V
1701
2002
5702
4401
TO4045TF, 24 V
1701
2002
5702
TO4045TF, 12 V
4401
1701
4S7 alternator
2002
5702
TO4045TF, 24 V
4401
1701
4S7 alternator
2002
50/60REOZJB or 50/60DSEJB
5702
4045TF120,
4401
1701
12 V, 50 Hz
2002
5702
4045TF150,
4401
1701
12 V, 60 Hz[
2002
5702
4045TF120,
4401
1701
24 V, 50 Hz
2002
5702
4045TF150,
4401
1701
24 V, 60 Hz[
2002
1
3
1
2
2102
2460
2102
2460
2
4
2
2
2102
2460
2102
2460
2102
2460
2102
2460
2112
240B
2112
240B
2112
240B
2112
240B
2314
8604
8701
2314
8604
8701
2301
8604
8701
2301
8604
8701
2301
8604
8701
2301
8604
8701
2314
8605
8711
2314
8605
8711
2314
8605
8711
2314
8605
8711
1
1
1
1
1
2
1
2
1
3
1
1
1
3
1
2
1
3
2904
4602
4901
1101
1603
1603
4602
4701
1302
2904
4602
4901
1101
1674
1674
4602
4701
1302
1
1
1
1
1
2
1
2
2
3
2
2
2
3
1
2
2
4
2904
4601
4901
1101
1656
1656
4601
4701
1301
2904
4601
4901
1101
1677
1677
4601
4701
1301
2904
4601
4901
1101
1656
1656
4601
4701
1302
2904
4601
4901
1101
1677
1677
4601
4701
1302
2915
4602
4901
1101
16MT
16MT
4602
4701
1302
2915
4602
4901
1101
16LZ
or
1656[
16LZ
or
1656[
4602
4701
1302
2915
4602
4901
1101
16MU
16MU
4602
4701
1302
2915
4602
4901
1101
16MA
or
1677[
16MA
or
1677[
4602
4701
1302
* These units used John Deere 4239TL engines on early model 50/60 kW (serial numbers below 257821) generator sets and John Deere
4039TL/CD4039TF engines on newer model 50/60 kW (serial number 257821 and above) generator sets. Check the generator set nameplate for the
serial number and the engine nameplate for the engine model. Refer to Parts Catalog TP-5368 P/C John Deere 4239DL/TL if the generator set uses
John Deere 4239TL engine.
[ Use fuel injection pump variation 16LZ on generator set specification GM21199-GA5.only. Use variation 1656 on other specs.
Use fuel injection pump variation 16MA on generator set specification GM21199-GA7.only. Use variation 1677 on other specs.
TP-5434 4/03
Group No.
2a
2b
2c
2d
4a
4b
4c
5a
5b
8a
8b
Variation Number
Model
80REOZJB or 80DSEJB
4045TF220,
12 V, 50 Hz
1701
5702
4401
2001
2112
240D
2301
8605
8711
2915
4601
4901
1101
16GQ
16GQ
4601
4701
1301
4045TF250,
12 V, 60 Hz
1701
5702
4401
2001
2112
240D
2301
8605
8711
2915
4601
4901
1101
161C
161C
4601
4701
1301
4045TF220,
24 V, 50 Hz
1701
5702
4401
2001
2112
240D
2301
8605
8711
2915
4601
4901
1101
16LV
16LV
4601
4701
1301
4045TF250,
24 V, 60 Hz
1701
5702
2001
4401
2112
240D
2301
8605
8711
2915
4601
4901
1101
161D
161D
4601
4701
1301
TP-5434 4/03
Group No.
10a
10b
11a
11b
12a
12b
13a
13b
14
15
16
18
Variation Number
Model
20-- 40ROZJ or 20-- 40DSJ
TO4039D
CD4039DF
5102
8803
4002
3004
3004
2807
1507
1402
3702
3516
4401
4045DF, 24 Volt
5102
8803
4002
3009
3009
2807
1507
1402
3702
3516
4401
50/60ROZJ* or 50/60DSJ
4039TL
CD4039TF
50/60REOZJ or 50/60DSEJ
TO4045TF, 12 V
5102
8803
4002
3004
3004
2803
6401
1507
1402
3702
3516
4502
4401
TO4045TF, 24 V
5102
8803
4002
3009
3009
2803
6401
1507
1402
3702
3516
4502
4401
TO4045TF, 12 V
4S7 alternator
5102
8803
4002
3005
3005
2803
6401
1503
1403
3702
3516
4502
4401
TO4045TF, 24 V
4S7 alternator
5102
8803
4002
3001
3001
2803
6401
1503
1403
3702
3516
4502
4401
50/60REOZJB or 50/60DSEJB
4045TF,120,
12 V, 50 Hz
5102
8803
4002
3006
3006
2803
6401
1509
1406
3702
3516
4401
4045TF150,
12 V, 60 Hz
5102
8803
4002
3006
3006
2803
6401
1509
1406
3702
3516
4401
4045TF120,
24 V, 50 Hz
5102
8803
4002
3041
3041
2803
6401
1509
1406
3702
3516
4401
4045TF150,
24 V, 60 Hz
5102
8803
4002
3041
3041
2803
6401
1509
1406
3702
3516
4401
80REOZJB or 80DSEJB
4045TF220,
12 V, 50 Hz
5102
8803
4002
3006
3006
2803
6401
1503
1406
3702
3516
4502
4401
4045TF250,
12 V, 60 Hz
5102
8803
4002
3006
3006
2803
6401
1503
1406
3702
3516
4502
4401
4045TF220,
24 V, 50 Hz
5102
8803
4002
3041
3041
2803
6401
1503
1406
3702
3516
4502
4401
4045TF250,
24 V, 60 Hz
5102
8803
4002
3041
3041
2803
6401
1503
1406
3702
3516
4502
4401
TP-5434 4/03
Group No.
21a
21b
21c
22
25
26
39a
39b
42
50
51a
51b
51c
Variation Number
Model
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5901
5901
3
3
5002
5002
2
2
9901
9901
9901
9901
2
2
3109
3104
6203
6203
3109
3104
1
2
2
2
1
2
1
1
2
2
2
2
1
1
2
3
1
1
1
1
1
1
5901
5901
4
4
5002
5002
2
2
9901
9901
9901
9901
3
3
6524
6524
3109
3104
6203
6203
3109
3104
5901
5002
9901
9901
6524
3109
6203
3109
5901
5002
9901
9901
6524
3104
6203
3104
5901
4803
5002
9901
9901
65CQ
3122
6211
3122
5901
4803
5002
9901
9901
65CT
3122
6211
3122
5901
4803
5002
9901
9901
65CQ
3104
6212
3104
5901
4803
5002
9901
9901
65CT
3104
6212
3104
5901
4804
5002
3601
9901
9901
65DC
3122
6211
3122
5901
4804
5002
3601
9901
9901
65CT
3122
6211
3122
5901
4804
5002
3601
9901
9901
65DC
3104
6212
3104
5901
4804
5002
3601
9901
9901
65CT
3104
6212
3104
TP-5434 4/03
Notes
TP-5434 4/03
Part
Number
#
223532
#
#
#
223647
360545
Description
Plug, 3/8 NPT pipe
Gasket
Washer, 3/8 in. lock
Screw, 3/8-16 x 1 1/4 in. cap
Screw, M10 x 35
Elbow, air intake
Air Intake
Quantity
Variation
Number
1
1705
1
1
2
2
1
2
1
1
Item
1
2
2
3
3
4
4
5
6
6
7
8
Part
Number
#
#
224152
223529
360544
#
#
#
#
#
223532
#
Description
Clamp
Hose, 2 in. ID x 2 1/2 in.
Hose
Duct, air
Air Intake
Screw, 3/8-16 x 1 1/4 in.
Screw, M10 x 25
Washer, 3/8 lock
Plug, 3/8 NPT
Plug
Gasket
Plug, 1/8 NPT pipe
Quantity
Variation
Number
2
1701
2
2
2
4
1
1
2
2
2
1
1
1
1
1
TP-5434 4/03
23
Item
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
Part
Number
223628
X
X
X
#
X
#
X
X
223629
#
#
#
223659
#
#
224336
X
X
X
#
223433
#
336633
Description
Gasket
Cover
Gasket
Impeller
Plug, 1/2 in. pipe
Seal kit (w/insert tool)
Screw, 3/8-16 x 1 3/8 in.
Bearing, ball
Fitting, hose
Hose
Washer, 3/8 in. lock
Screw, 3/8-16 x 3 1/2 in.
Screw, 3/8-16 x 2 in.
Pulley
Screw, 3/8-16 x 3 1/4 in.
Nut, 3/8-16
Stud
Tube
Pump, water
Hub
Screw, 5/16-18 x 7/8 in.
Pump assembly, water
Clamp
Water pump kit
Quantity
Variation
Number
1
1
1
1
1
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
4
1
2
1
TP-5434 4/03
, 15
16
17
21
18
19
20
TP53331
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
Part
Number
X
X
X
X
X
X
360003
360176
360116
360014
#
#
360124
GM29383
360061
360085
360559
#
#
#
360109
224172
Description
4401
Impeller
Seal
Housing
Bearing, ball
Ring
Shaft
Ring, snap
O-ring
Seal
Plug
Screw, M6 x 30
Screw, M6 x 25
Gasket
Pump, water
Kit, water pump repair (includes items 1--7, 9)
Pulley, water pump
Pulley, water pump
Screw, M6 x 12
Screw, M8 x 25
Screw, M8 x 65
Adapter, water pump
O-ring
1
1
1
1
1
1
1
1
1
1
3
5
1
1
1
Quantity
Variation Number
5702
2001
2002
1
3
1
3
1
1
1
1
TP-5434 4/03
Item
1
1
2
3
3
4
4
5
6
7
8
9
10
11
12
13
13
Part
Number
#
#
#
223635
336444
223626
336445
#
Not Used
223676
224286
224275
#
224276
224020
#
#
Description
TP26841
Quantity
Variation
Number
1
3
1
1
Thermostat
Housing
Tube
Clamp, hose
Hose
Gasket, thermostat housing
Screw, 3/8-16 x 2 3/4 in.
Washer, lock, 3/8 in.
1
1
1
2
1
1
2
2
1
1
1
2
1
1
2
2
2
1
2
2
1
10
TP-5434 4/03
TP26869
Item
1
1
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
Part
Number
#
#
#
Not Used
223635
336444
223626
336445
223595
224350
#
#
#
224020
223605
#
223629
Description
Quantity
Variation
Number
2
4
Cover
Cover
Gasket
Gasket
Thermostat
Housing
Plug, 1/2 NPT pipe
Screw, 3/8-16 x 2 3/4 in. cap
Washer, 3/8 in. lock
Gasket, thermostat housing
Fitting, hose
Clamp
Hose
2
2
1
1
1
1
1
2
2
1
1
2
1
1
1
1
1
2
2
1
1
2
1
TP-5434 4/03
11
1
2
12
11
10
8
6
Item
1
2
3
4
5
6
6
7
8
9
10
11
12
13
13
14
Part
Number
360126
#
360013
#
360116
360142
GM23839
#
360121
#
#
360484
360120
#
#
223595
Description
Cover, thermostat
Screw, M10 x 70
Plug
Screw, M10 x 30
Seal
Tube
Tube
Washer, 0.423 x 0.675 x 3/8 in.
Clamp
Screw, M8 x 60
Pipe Plug, 1/2 in.
Gasket, thermostat cover
Clamp
Screw, M8 x 60
Screw, M12 x 25
Thermostat
TP53276
Quantity
Variation Number
2102
2112
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
3
1
1
1
1
12
TP-5434 4/03
See Group 2d
4
5
TP26258
Item
1
1
1
1
1
2
3
4
5
Part
Number
224263
223640
360483
GM28308
GM23827
360583
352836
360584
#
Description
Belt set (matched set of 2)
Belt, 11/16 x 49 1/2 in.
Belt, fan
Belt (1515 mm)
Belt (1545 mm)
Spacer
Pulley
Sleeve
Screw, M10 x 65
Quantity
Variation Number
2
2460 240B 240D
1
1
1
1
1
1
1
1
1
TP-5434 4/03
13
13
14
Item
1
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
13
14
Part
Number
GM23844
360030
223730
360005
X
360095
X
360096
#
GM23831
GM23826
#
#
GM23830
#
GM23855
360578
360143
#
Description
Support
Bearing housing
Ring, snap
Ring, snap
Shaft
Bearing
Hub
Hub
Screw, M12 x 35
Bracket
Washer
Screw, M10 x 35
Screw, M10 x 20
Spacer
Screw, M10 x 30
Washer
Pulley, fan
Pulley, fan
Screw
Quantity
Variation Number
2314 2301 8604 8605
1
1
1
1
1
1
1
1
2
1
1
4
2
1
2
1
1
4
1
4
14
TP-5434 4/03
Item
1
2
3
4
5
6
Part
Number
GM23835
GM17529
GM17488
#
#
360075
Description
Spacer
Pulley
Sleeve
Screw, M10 x 60
Screw
Bracket, tensioner
Quantity
Variation
Number
8701 8711
1
1
1
1
1
1
TP-5434 4/03
15
See Group 4c
Item
1
1
1
2
2
3
3
4
5
6
6
7
7
Part
Number
223450
224237
GM17459
#
#
#
#
#
#
223551
360098
223491
223851
Description
Hose
Hose
Hose
Screw, 3/8-16 x 7/8 in. cap
Screw, M8 x 20
Washer, 13/32 x 11/16 x .06 in.
Washer, lock, 3/8 in.
Clamp
Clamp
Elbow, fitting
Elbow, fitting
O-ring
O-ring
TP10829
Quantity
Variation Number
1
2904 2915
1
1
1
1
1
1
1
1
1
16
TP-5434 4/03
Note:
TP14248
Item
1
2
2
3
3
4
5
6
6
7
Part
Number
224242
223536
223564
360158
223610
#
223609
GM17530
Description
Gear, 12 teeth
Camshaft (without gear)
Camshaft (order item 7)
Key, shaft
Key, shaft
Plate, thrust
Screw, 3/8-16 x 1 in. cap
Gear, 48 teeth
Gear, 60 teeth (order item 7)
Kit, camshaft and gear
Quantity
Variation Number
1
4601 4602
1
1
1
1
1
1
1
1
1
1
1
TP-5434 4/03
17
Item
1
2
2
3
4
5
5
6
6
6
6
7
7
8
9
9
9
10
10
Part
Number
223480
223481
360509
223634
223632
223633
360112
223592
336456
360072
#
#
360118
223756
223537
336455
352026
223611
360135
Description
Plug
Shaft
Shaft
Washer
Spring
Support
Support
Arm, rocker
Arm, rocker
Arm, rocker
Nut, M8 (not shown)
Screw, 3/8-16 x 2 1/2 in. cap
Stud
Washer
Rod, push
Rod, push
Rod, push
Tappet
Tappet
Quantity
Variation Number
1
2
4901
1
1
1
1
2
3
4
2
3
4
1
1
2
3
4
8
8
8
8
4
4
8
4
4
8
8
8
8
8
18
TP-5434 4/03
9
10
11
12
Item
1
2
2
2
3
4
5
6
6
6
7
8
8
8
9
10
11
12
Part
Number
#
223508
336434
360585
#
#
224278
223630
336435
360018
223636
223444
336433
360507
360004
360138
360139
360508
Description
Screw, w/washer
Gasket
Gasket
Gasket
Screw, 1/4-20 x 7/8 in.
Washer, lock, 1/4 in.
Washer
Cap
Cap
Cap
Gasket
Cover
Cover
Cover
Plug
Nut
O-ring
Packing
Quantity
Variation Number
1
2
1101
8
1
8
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
TP-5434 4/03
19
27
20
TP-5434 4/03
352115
1
2
2
3
3
4
5
5
6
6
7
8
8
8
9
9
9
10
10
10
11
11
11
12
12
13
13
14
14
15
15
16
16
17
18
18
19
19
20
21
22
22
22
23
24
25
25
25
25
25
25
25
26
26
27
Part
Number
223655
224262
360035
223477
360141
223476
223504
360535
#
223710
224188
223576
336441
360538
223577
336442
360539
223574
336439
360536
223575
336440
360537
223572
#
223573
#
222762
360037
223456
360178
#
#
#
#
224338
224335
360092
224161
223471
223540
224238
360153
224172
223406
223578
352112
224329
360540
360541
360542
360543
223460
223820
224367
Description
Clamp (clip)
Tube
Fuel line
Nut (fitting)
Nut
Packing
Tube
Tube
Rivet, 1/4 x 5/8 in.
Plug
Screw, cap
Line, fuel no. 3
Line, fuel no. 3
Line, fuel no. 3
Line, fuel no. 4
Line, fuel no. 4
Line, fuel no. 4
Line, fuel no. 1
Line, fuel no. 1
Line, fuel no. 1
Line, fuel no. 2
Line, fuel no. 2
Line, fuel no. 2
Clamp
Screw, M6 x 10 cap
Clamp
Screw, cap M6 x 10, full thread
Elbow, fitting
Fitting
O-ring
O-ring
Nut, 5/16-18
Nut, M8
Washer, 5/16 in.
Washer, 11/32 x 11/16 x 1/16 in.
Washer
Stud
Stud
Nut
Washer, lock
Gear
Gear
Gear
Ring
Shaft, key 5/32 x 5/8 in.
Pump, fuel injection*
Pump, fuel injection[
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Fitting
Fitting
Solenoid, fuel shutoff
Quantity
Variation Number
3
1603 1674 1656 1677
1
1
1
1
1
1
8
2
8
2
4
1
4
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
3
3
3
3
3
3
3
3
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
3
3
3
3
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TP-5434 4/03
21
22
TP-5434 4/03
Part
Number
360141
223710
360535
GM17549
223572
#
360536
360537
360538
360539
223837
#
224338
GM17487
223573
#
360178
360037
#
360091
GM23843
GM23847
GM23846
GM23848
GM23845
GM23849
GM23851
GM23852
360153
GM17456
224161
360167
223518
See Group 5b
See Group 5b
See Group 5b
See Group 5b
See Group 5b
Description
Nut
Plug
Tube
Fuel line
Clamp
Screw, M6 x 12 cap
Line, fuel no. 1
Line, fuel no. 2
Line, fuel no. 3
Line, fuel no. 4
Elbow, fitting
Washer, lock 8 mm
Washer
O-ring
Clamp
Screw, M6 x 12 cap
O-ring
Fitting
Nut, M8
Screw
Not applicable
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Pump, fuel injection
Gear
Washer
Nut
Not applicable
Fitting, tee
Sleeve
Nut, tube
Packing
Washer
Plug
Injection nozzle
Not applicable
16GQ
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
16LV
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
Quantity
Variation Number
16LZ 16MA 16MT 16MU
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
161C
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
161D
2
2
2
1
2
2
1
1
1
1
1
3
3
1
1
1
1
1
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
4
4
1
1
1
1
4
3
TP-5434 4/03
23
Item
1
1
2
3
4
5
5
6
7
7
8
9
10
10
10
10
Part
Number
223519
360167
223518
223517
223660
224188
360091
X
224277
224285
224270
X
224299
224171
360485
360017
Description
Fitting, tee
Fitting, tee
Washer (sleeve)
Nut
Plug (use for servicing nozzle)
Screw, cap
Screw
Nozzle
Washer
Packing
Washer
Plug, plastic (protective shipping cover)
Nozzle, injection
Nozzle, injection
Nozzle, injection
Nozzle, injection
TP26862
Quantity
Variation Number
2 1603 1674 1656 1677
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
24
TP-5434 4/03
Item
1
2
3
4
5
6
7
8
9
10
Part
Number
360167
223518
223517
360091
X
224285
GM17473
X
360017
Description
Fitting, tee
Washer, sleeve
Nut
Not applicable
Screw
Nozzle
Packing
Washer
Plug, plastic (protective shipping cover)
Nozzle, injection
TP26862
16GQ
1
1
1
1
1
1
1
1
1
1
16LV
1
1
1
1
1
1
1
1
1
1
Quantity
Variation Number
16LZ 16MA 16MT 16MU
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
161C
1
1
1
1
1
1
1
1
1
1
161D
1
1
1
1
1
1
1
1
1
1
TP-5434 4/03
25
26
TP-5434 4/03
Part
Number
223472
#
223472
#
223462
223988
#
223662
#
#
223494
223550
X
#
223465
223507
223503
#
223639
223516
#
223512
336458
223638
X
X
See group 42
Description
Pin, dowel
Plug, pipe, 3/4 NPT, 3/8 in., recess. hex
Pin, dowel
Plug, pipe, 1/4 NPT
Plug, drain
O-ring
Plug, pipe
Stud
Plug, pipe
Cap
Bushing, standard
Bushing, 0.078 in., oversize
Bushing
Pin, dowel
Spring
Valve
Cap, bearing
Washer
Screw, cap
Cap, rear
Plug, pipe 3/8 square drive
O-ring
O-ring
Nipple, threaded
Orifice (w/piston cooling)
Block, cylinder, basic
Block, cylinder
Quantity
Variation Number
1
2
3
2
1
2
1
1
1
2
5
1
6
6
1
2
1
1
4
10
10
1
1
1
2
1
2
1
1
1
3
2
5
1
6
6
1
2
1
1
4
10
10
1
1
1
1
4
1
1
1
4
1
1
2
1
2
1
1
1
2
5
1
6
6
1
2
1
1
4
10
10
1
1
1
1
4
1
1
TP-5434 4/03
27
14
28
TP-5434 4/03
Part
Number
223472
#
X
233802
224268
352246
360154
#
360103
360080
360518
360519
352064
#
360087
223512
360084
224089
223639
360151
360146
223462
223988
360173
360093
#
223435
Description
Pin, dowel
Cap
Block, cylinder (order short block)
Plug, pipe
Plug, pipe
Bushing, camshaft
Plate
Screw, M8 x 25
Valve, engine oil bypass
Spring
Bushing, oil pressure regulating
Bushing, balancer shaft
Pin, dowel
Plug, pipe
Bushing
O-ring
Cap, bearing
Washer
Screw
Cap, bearing
Orifice
Plug, drain
O-ring
Gasket (plastic gasket)
Plug
Plug, pipe, 1/2 in.
Plug, drain
Quantity
Variation Number
4601
4602
2
2
1
1
5
1
1
2
1
1
1
6
2
1
1
1
4
10
10
1
4
2
2
1
1
1
1
2
2
1
1
5
1
1
2
1
1
1
6
2
1
1
1
4
10
10
1
4
2
2
1
1
1
1
TP-5434 4/03
29
27
26
Part
Item Number
1
2
3
3
4
4
5
5
6
6
7
7
8
8
9
10
10
11
11
11
12
12
13
14
15
15
16
16
17
17
30
223583
223472
223407
360503
223615
360099
224292
360504
223649
336446
224186
360101
223408
360179
223606
223432
360020
223651
336447
360147
223652
#
223607
223422
224260
#
224267
360148
223984
360082
Description
Seal, rear oil
Pin, dowel
Key, shaft, 1/8 x 5/8 in.
Key, shaft
Gear, 24 teeth
Gear, 30 teeth
Crankshaft
Crankshaft
Washer, thrust, rear
Washer, thrust, rear
Pin (shaft)
Pin (shaft)
Pin, spring 3/16 diameter x 1 in.
Pin
Bushing
Gear, 55 teeth
Gear (w/bushing)
Washer, thrust
Washer, thrust
Washer, thrust
Screw
Screw, M10 x 65
Slinger, oil
Seal, front oil
Screw
Screw, M10 x 50
Washer
Washer
Bushing
Bushing
TP26293
Quantity
Variation
Number
1 2 4701
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
1
2
1
1
1
1
1
1
Part
Item Number
18
18
19
20
20
20
20
20
20
20
21
21
21
21
21
21
21
22
22
23
24
25
25
26
26
27
223729
360021
#
223728
360049
223719
223720
360055
223721
223722
223727
360050
223723
223724
360056
223725
223726
224186
360083
#
224007
224056
360032
223649
336446
224267
Description
Gear, 45 teeth
Gear
Pin, spring, 3/16 x 1 1/8 in.
Bearing, standard (set of 2)
Bearing, standard (set of 2)
Bearing, 0.05 mm (0.002 in.)
Bearing, 0.25 mm (0.010 in.)
Bearing, 0.25 mm (0.010 in.)
Bearing, 0.51 mm (0.020 in.)
Bearing, 0.76 mm (0.030 in.)
Bearing, standard (set of 2)
Bearing, standard (set of 2)
Bearing, 0.05 mm (0.002 in.)
Bearing, 0.25 mm (0.010 in.)
Bearing, 0.25 mm (0.010 in.)
Bearing, 0.51 mm (0.020 in.)
Bearing, 0.76 mm (0.030 in.)
Pin (shaft)
Pin (shaft)
Nut, 1/2-20
Ring
Sleeve, wear ring
Sleeve
Washer, thrust, rear
Washer, thrust, rear
Washer
Quantity
Variation
Number
1 2 4701
1
1
1
1
4
4
4
4
4
4
4
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
TP-5434 4/03
224280
224281
336436
336437
224265
223541
224287
Description
See Group 2c
Pulley
Pulley
Pulley
Pulley
Washer
Screw, cap
Key
Quantity
Variation Number
1
2
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
Item
1
1
2
3
Part
Number
360157
360576
GM17474
360111
Description
Pulley
Pulley
Flange
Screw, cap, M10 x 50
Quantity
Variation
Number
1301 1302
1
1
4
1
1
4
TP-5434 4/03
31
32
TP26168
TP-5434 4/03
Part
Number
Not Used
224164
224337
224184
224176
223455
223409
336459
223448
224162
224289
224166
224288
224157
224156
224153
224151
224168
224193
224197
223530
360531
224284
#
224295
360532
224268
224243
224308
224309
360174
Description
Sender, temperature
Screw
Strap
Lock
Rotator
Spring
Cap
Cap
Cap
Insert, intake valve seat, standard
Insert, intake valve seat, oversize
Insert, exhaust valve seat, standard
Insert, exhaust valve seat, oversize
Cap
Valve, exhaust, standard
Valve, exhaust, 0.015 in. oversize
Valve, exhaust, 0.030 in. oversize
Valve, intake, standard
Valve, intake, 0.015 in. oversize
Valve, intake, 0.030 in. oversize
Gasket, cylinder head
Gasket, cylinder head
Strap
Screw, 1/2 x 1 in.
Head, cylinder
Head, cylinder
Plug, pipe
Seal
Seal, 0.015 in. oversize
Seal, 0.030 in. oversize
Fitting (not shown)
Quantity
Variation Number
1
2
5102
18
1
18
8
8
2
18
1
18
8
8
18
18
8
8
2
4
4
4
4
2
4
4
4
4
4
4
1
4
4
4
4
2
4
4
4
4
4
4
1
1
2
1
1
2
1
1
8
8
8
1
8
8
8
1
4
4
4
4
2
4
4
1
1
8
1
TP-5434 4/03
33
10
12
11
10
Item
1
1
2
8
9
10
11
12
Part
Number
223604
360031
223638
360133
360016
#
#
360033
Description
Filter, oil
Filter, oil
Nipple, threaded
Gasket
Plug
Screw, M8 x 65
Screw, M8 x 20
Adapter
TP16416
Quantity
Variation Number
1
2
8803
1
1
1
2
5
1
1
34
TP-5434 4/03
Item
3
4
5
5
5
5
6
7
TP16416
Part
Number
See Table
223454
223502
223542
336586
360144
#
360522
Quantity
Variation Number
1
2
4002
Description
Dipstick
O-ring
Nipple, threaded (4039D)
Nipple, threaded (CD4039TF below 181857)
Guide (CD4039TF 181857 and above)
Tube, dipstick
Nut, 1/2 in.
Plug (not shown)
1
1
1
1
1
1
1
1
1
1
TP-5434 4/03
Serial Number
Dipstick Part
Number
3xxxxx
Below 181857
181857 and above
3xxxxx
1xxxxx
All
223429
336449
223443
223429
223443
360073
35
Part
Number
Item
1
2
3
4
5
6
7
8
9
224327
#
#
224264
#
#
#
#
#
Quantity
Variation
Number
1
Description
Kit, starter motor Kit (includes starter and cover kit)
Screw, cap, 3/8-16 x 1 1/4 in.
Washer, 3/8 in. lock
Stud
Nut, 3/8-16
Washer, M10 lock
Nut, M10
Washer, M5 lock
Screw, M5 x 10
1
2
1
1
1
1
1
1
1
12
Part
Number
Item
1
2
3
3
4
5
6
7
8
9
10
11
12
223791
X
360564
360469
#
#
#
#
#
#
#
#
Description
Gasket
Label
Motor, starting
Motor, starting (24 V)
Use Item 3
Screw, M10 x 30
Nut, flange, M10
Stud
Screw
Washer, lock
Nut
Nut
Washer, lock
Quantity
Variation
Number
3004 3009
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
TP-5434 4/03
14
Item
1
2
2
3
4
4
4
4
5
5
5
6
7
7
8
9
10
11
12
12
12
12
13
14
Part
Number
X
GM17463
GM29783
GM17464
GM29781
GM29784
GM17544
GM17546
GM17545
GM29785
GM17547
GM18874
X
GM23699
X
GM17495
GM17554
GM17548
GM29782
GM23699
352390
GM16801
#
223791
Description
Solenoid, motor
Seal
Seal
O-ring
Switch
Switch
Switch
Switch
Clutch
Clutch
Clutch
Screw with washer, M5 x 0.8
Motor, starter
Motor, starter 12 V
Cover
Band, tie
Label
Kit, solenoid
Kit, starter motor, 24 V
Kit, starter motor, 12 V
Kit, starter motor, 12 V
Kit, starter motor, 24 V
Screw, M10 x 30
Gasket
Quantity
Variation Number
3001 3005 3006 3041
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
3
TP-5434 4/03
37
22
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
Part
Number
X
X
X
X
X
X
X
X
X
X
X
223580
X
X
X
X
X
X
X
X
X
224327
X
Description
Bolt
Screw
Frame
Holder
Yoke
Bearing, ball
Bearing, ball
Armature
Washer
Pinion
Roller
Clutch
Screw
Housing
Retainer
Ball
Spring
Switch
Washer
Nut
Cover
Kit (includes starter and cover kit)
Starter (rebuilt)
TP17980
Quantity
Variation
Number
1
2
2
1
1
1
1
1
1
1
1
5
1
3
1
1
1
1
1
1
1
1
1
1
38
TP-5434 4/03
13
12
15
14
Item
1
2
3
4
4
5
6
7
7
8
8
9
10
11
11
12
13
14
15
Part
Number
X
X
X
360566
360573
360567
360568
360569
360574
360570
360575
360571
360572
360564
360469
X
X
X
X
Description
Label
Tie
Tie
Switch, solenoid
Switch, solenoid
Bushing
Stop
Bendix Drive
Bendix Drive
Brush kit
Brush kit
O-ring
Kit, solenoid protection
Starter
Starter (24 V)
Housing
Frame
Yoke
Screw
Quantity
Variation
Number
3004 3009
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
39
Part
Item Number
1
1
2
3
4
4
5
#
#
#
223547
223623
360533
352340
Quantity
Variation
Number
1 2807
Description
Screw, 3/8-16 x 1 1/4 in. cap
Screw, M10 x 80
Washer, plain, 13/32 x 23/32 x 0.12 in.
Gasket
Manifold, exhaust
Manifold, exhaust
Gasket, exhaust
8
8
7
4
1
4
1
1
Part
Item Number
1
1
2
2
3
223478
360534
#
#
#
Description
Manifold, exhaust
Manifold, exhaust
Screw, 3/8-16 x 4 1/4 in. cap
Screw, M10 x 80
Washer, plain, 13/32 x 23/32 x
0.12 in.
TP26831
(was TP25160)
Quantity
Variation
Number
2 2803
1
1
2
2
7
Part
Item Number
4
4
5
5
6
6
7
#
#
#
#
#
#
223547
Description
Screw, cap, 3/8-16 x 4 in.
Screw, M10 x 80
Screw, cap, 3/8-16 x 5 in.
Screw, M10 x 80
Screw, 3/8-16 x 1 1/4 in.
Screw, M10 x 80
Gasket
Quantity
Variation
Number
2 2803
1
1
2
2
3
4
3
4
TP-5434 4/03
TP26809
(was TP25160)
Item
1
1
2
2
2
3
4
4
4
5
5
6
Part
Number
223495
360117
#
#
#
#
224271
#
#
223538
223891
224132
Description
Fitting, elbow
Elbow
Screw, 3/8-16 x 1 1/2 in., grade 8
Screw, M10 x 40
Nut, flange, M10 (not shown)
Washer, 13/32 x 13/16 x .06 in.
Screw
Screw, M10 x 40
Nut, flange, M10 (not shown)
Adapter
Adapter
Clamp (not shown)
Quantity
Variation
Number
2
6401
1
1
2
2
2
4
2
2
2
1
1
1
TP-5434 4/03
41
Item
1
1
2
2
3
3
3
3
4
Part
Number
#
#
223613
223750
224293
360579
GM17501
GM23840
223983
Description
Screw, 1/2-13 x 1 1/2 in., grade 8
Bolt
Gear, 142 teeth
Gear
Flywheel
Flywheel
Flywheel
Flywheel
Washer
Quantity
Variation Number
1
1503 1507 1509
4
4
1
6
1
4
1
1
1
1
1
4
42
TP-5434 4/03
Item
1
7
8
9
9
10
10
10
11
12
12
13
13
13
13
14
14
14
TP26793
(was TP25770)
Part
Number
#
223583
223558
224290
360580
223614
336438
360582
#
#
#
#
#
360581
360175
#
#
#
Description
Plug, pipe, 1/8 NPT
Seal
Gasket
Housing, flywheel
Housing, flywheel
Cover
Cover, timing tool hole
Plug
Screw, cap, 1/2 x 1/2 in.
Screw, 5/8 x 5 1/2
Screw, M12 x 130
Screw, 3/8-16 x 1 1/2 in., grade 8
Screw, 3/8 x 1 3/8 in.
Bolt
Washer
Screw, 5/8 x 2 1/2 in., grade 8
Screw, 5/8 x 2 1/4 in., grade 8
Screw, M12 x 50
Quantity
Variation Number
1
2
1402
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
8
8
8
8
2
2
2
TP-5434 4/03
43
Item
1
1
2
2
3
4
5
5
6
7
8
9
10
11
11
12
13
14
Part
Number
GM17454
360115
#
GM24540
223583
GM17553
#
GM15403
GM17449
#
Not Used
Not Used
Not Used
GM17453
360146
#
360581
GM17468
Description
Housing
Housing
O-ring
O-ring
Seal
Cap
Plug, pipe
Plug, pipe
Plate
Screw, cap, M6 x 12
Plug
Plug
Screw, M12 x 50
Bolt
Fitting
Quantity
Variation Number
1403
1406
1
1
1
1
1
1
1
1
1
1
2
1
1
4
8
4
8
1
44
TP-5434 4/03
TP26808
(was R21292N)
Item
1
2
2
3
3
4
4
5
Part
Number
223557
223585
360071
224338
#
#
#
360159
Description
Gasket
Pump, fuel (order item 1 also)
Pump, fuel
Washer, aluminum
Washer, 8.4 x 16 x 1.6 mm
Screw, cap, 5/16-18 x 1 1/4 in.
Screw, cap
Rod, push
Quantity
Variation
Number
1
3702
1
1
1
2
2
2
2
1
TP-5434 4/03
45
11
12
14
20
13
21
15
21
10
19
8
9
21
10
9
21
8
7
16
18
46
CD37321
TP-5434 4/03
Part
Number
#
#
#
336551
336969
336547
#
#
#
222762
360037
#
360563
336546
360025
#
#
336548
360088
#
336549
360171
#
#
224795
275501
222773
222772
360048
275502
360178
Description
Screw, 3/8 x 1 1/2 in.
Screw, M10 x 25
Washer, 3/8 in.
Housing, fuel filter
Head, filter
Bracket
Nut, lock, 3/8 in.
Screw, 3/8 in. x 7/8 in.
Washer, 3/8 in.
Fitting, elbow
Fitting
Plug, 0.703 x 0.490 in.
Plug
Line, fuel inlet
Line, fuel
Screw, 3/8 x 2 in.
Screw, M8 x 16
Bracket
Bracket
Screw, 5/16 x 3/4 in.
Clamp
Clamp
Nut, flange, 5/16 in.
Nut, flange, M8
Filter, fuel (round)*
Filter, fuel (round)
Kit, fuel filter
Kit, fuel filter seal
Kit, bleed plug and drain valve
Line, fuel
O-ring
Quantity
Variation
Number
2
3516
2
2
1
1
1
1
1
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4039 Engine
Serial Number-Contingent Fuel Filters
Use the engine serial number to verify the fuel filter type on
4039 engine models. Find your serial number on the engine
nameplate and choose the fuel filter type from the chart
below. The square filter (variation 1) is shown on the
following page.
Model
20--40ROZJ
50/60ROZJ
TP-5434 4/03
Serial Number
Square
Round
Square
Round
47
48
TP-5434 4/03
Part
Number
#
223492
224298
#
222762
223456
224010
223467
223534
224296
223534
223505
223414
#
#
223413
223646
#
#
#
223655
#
223457
224297
Quantity
Variation
Number
1
Description
Screw, 5/16-18 x 3/4 in.
Strap
Line, fuel; filter to injection pump
Screw, 3/8-16 x 7/8 in.
Fitting, elbow
O-ring
Washer
Plug, drain
Fitting, elbow
Line, fuel; transfer pump to filter
Fitting, elbow
Clamp
Filter, fuel, square*
Washer, 13/32 x 23/32 x 0.120 in.
Plug, pipe, 1/8 NPT
Housing
Fitting, hose
Nut, 5/16-18
Washer, lock, 5/16 in.
Washer, 13/32 x 11/16 x .06 in.
Clamp
Washer, lock, 3/8 in.
Fitting
Line, fuel
1
1
1
3
3
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
4039 Engine
Serial Number-Contingent Fuel Filters
Use the engine serial number to verify the fuel filter type on
4039 engine models. Find your serial number on the engine
nameplate and choose the fuel filter type from the chart
below. The round filter (variation 2) is shown on the previous
page.
Model
20--40ROZJ
50/60ROZJ
TP-5434 4/03
Serial Number
Square
Round
Square
Round
49
Item
1
1
1
2
2
3
3
3
4
4
4
5
5
5
6
7
7
8
8
8
Part
Number
223494
360519
223550
223654
#
223622
336470
360547
223618
223619
360100
223416
336468
360550
#
#
#
223417
336469
360548
Description
Bushing, standard
Bushing, standard
Bushing, oversize
Key, shaft
Key, shaft 4 x 16 mm
Stop, plate
Stop, plate
Plate
Gear, right hand, 12 teeth
Gear, left hand, 12 teeth, pinion
Gear, left hand, 15 teeth
Shaft, right hand
Shaft, right hand
Shaft, right hand
Washer, lock, 3/8 in.
Screw, cap, 3/8-16 x 5/8 in.
Screw, M8 x 12
Shaft, left hand
Shaft, left hand
Shaft, left hand
TP25610
Quantity
Variation Number
2
3
4502
6
6
1
6
1
6
2
2
2
2
1
1
1
1
1
1
1
1
4
4
4
4
4
1
1
1
50
TP-5434 4/03
TP26827
(was TP22840)
Item
1
2
3
4
5
6
6
7
8
9
10
10
11
12
12
13
14
Part
Number
223662
#
#
#
223515
223637
336453
#
#
#
223653
336454
223410
223586
336451
224088
#
Description
Stud
Washer, 13/32 x 23/32 x 0.12 in.
Screw, 3/8-16 x 1 7/8 in. cap
Nut, 3/8-16
Gasket
Cover
Plug
Screw, 3/8-16 x 7/8 in. cap
Screw, 3/8-16 x 2 1/2 in. cap
Screw, 3/8-16 x 1 7/8 in. cap
Plug, fitting
Plug, fitting
Washer, aluminum (seal)
Cover (w/inserts)
Cover (w/inserts)
Gasket
Washer, 3/8 in. lock
Quantity
Variation
Number
1
2
2
16
10
2
1
1
2
2
1
1
1
1
1
1
2
2
16
10
2
1
1
1
2
2
1
1
1
1
2
TP-5434 4/03
51
Item
1
2
3
4
5
5
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part
Number
360510
360511
360078
360180
#
#
360512
#
#
360107
360105
#
360513
360181
224058
224095
223410
223653
#
#
360140
360514
Description
Gasket
Cover
Plug, drain
O-ring
Screw, M8 x 40
Screw, M8 x 35
Screw
Screw, M8 x 35
Screw, M8 x 60
O-ring
Cover
Screw, M6 x 16
Screw
Kit, seal
Valve
Spring
Washer
Plug, fitting
Nut, flange, M10
Screw, M8 x 55
Stud
Stud (not shown)
TP49599
Quantity
Variation
Number
4401
1
2
1
1
10
1
1
1
1
1
1
3
2
1
1
1
1
1
4
2
4
2
52
TP-5434 4/03
TP-5434 4/03
Serial Number
All
All
Before 181857
181857 and after
Before 181857
181857 and after
All
All
Code
1901
1908
1901
1910
1908
1910
1902
1904
Part
Item Number
1
2
3
4
5
6
7
8
9
10
11
223645
223420
#
#
223603
223616
#
#
Not Used
Not Used
#
Description
Qty.
Var.
Number
1901
1
1
28
6
1
1
1
22
53
5 4
3
7
6
4
5
Item
1
2
3
4
5
6
7
Part
Number
360525
360526
#
360176
360079
#
#
Description
Gasket, oil pan
Pan, oil
Screw, M8 x 20
O-ring
Plug
Plug, pipe, 3/4 in.
Screw, M8 x 16
54
TP26802
(was TP16412)
Qty.
Var.
Number
1902
1
1
6
2
2
1
22
Serial Number
All
All
Before 181857
181857 and after
Before 181857
181857 and after
All
All
Code
1901
1908
1901
1910
1908
1910
1902
1904
TP-5434 4/03
3
1
4
6
5
3
8
3 7
8
TP26802
(was TP16412)
TP-5434 4/03
Serial Number
All
All
Before 181857
181857 and after
Before 181857
181857 and after
All
All
Code
1901
1908
1901
1910
1908
1910
1902
1904
Item
1
2
3
4
5
6
6
7
8
Part
Number
360527
360528
360176
360529
#
#
#
#
360079
Description
Gasket, oil pan
Fitting
O-ring
Oil pan
Screw, M8 x 30
Screw, M8 x 45
Screw, M8 x 25
Pipe plug, 3/4 in.
Plug
Qty.
Var.
Number
1904
1
2
5
1
6
4
18
1
3
55
Item
1
2
3
4
5
6
7
8
9
Part
Number
223555
223535
#
#
#
223451
223603
223466
223458
Description
Gasket, oil pan
Pan, oil
Washer, lock, 3/8 in.
Screw, cap, 3/8-16 x 1 1/4 in.
Screw, cap, 3/8-16 x 2 in.
Plug, drain
Washer, seal
O-ring
Plug, drain
56
TP26802
(was TP16412)
Qty.
Var.
Number
1908
1
1
28
20
8
2
2
2
2
Serial Number
All
All
Before 181857
181857 and after
Before 181857
181857 and after
All
All
Code
1901
1908
1901
1910
1908
1910
1902
1904
TP-5434 4/03
CD40501
TP-5434 4/03
Serial Number
All
All
Before 181857
181857 and after
Before 181857
181857 and after
All
All
Code
1901
1908
1901
1910
1908
1910
1902
1904
Item
1
2
3
4
5
6
7
8
Part
Number
#
#
#
336587
223645
223458
223466
#
Description
Screw, 3/8 x 3/4 in.
Washer, lock, 3/8 in.
Strap
Pan, oil
Gasket
Plug, drain
O-ring
Plug, pipe, 1/2 in.-14 NPT
Qty.
Var.
Number
1910
28
28
28
1
1
2
2
1
57
1, 7, 8
Not Used
11
Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.
Item
1
2
3
4
4
5
6
6
7
8
9
9
10
11
Part
Number
Not Used
223549
223636
#
360067
#
#
360067
Not Used
Not Used
See item 10
360090
223584
360089
Description
TP26810
(was T30588)
Quantity
Variation
Number
1
1299
Plug
Gasket
Screw, cap, 3/8-16 x 1 5/8 in.
Screw, cap
Washer, 13/32 x 23/32 x 0.12 in.
Screw, 3/8-16 x 3 in.
Screw, cap
1
1
1
Gasket
Gasket
Neck, filler
Cover
1
2
1
1
2
1
2
58
TP-5434 4/03
Item
1
2
2
3
3
4
5
5
6
6
7
8
9
10
11
11
12
12
13
13
14
14
15
15
16
16
Part
Number
#
#
336464
224022
336466
#
223510
336462
224061
336463
#
223493
223506
360777
224085
336460
223661
336465
224061
336463
223509
336461
224334
336467
224023
336466
Description
Clamp
Hose, .625 ID x 1.0 OD x 20 in.
Hose
Flange
Clamp
Screw
Tube, lower
Tube, lower
Hose, lower
Hose, lower
Clamp
Plug, drain
Washer
Valve, relief
Cooler, oil
Cooler, oil
Nipple, threaded
Nipple, threaded
Hose, upper
Hose, upper
Tube, upper
Tube, upper
Washer, spacer
Washer, spacer
Clamp
Clamp
Quantity
Variation
Number
1
2
6
2
6
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
TP-5434 4/03
59
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part
Number
#
275503
360130
360170
360127
360015
360014
360131
360164
360086
360128
#
#
#
Description
Screw
Cooler, oil
Gasket
O-ring
Housing
Plug
Plug
Gasket
O-ring
Tube
Adapter
Screw, M8 x 100
Screw, M8 x 20
Screw, M8 x 65
Quantity
Variation
Number
5901
6
1
1
2
1
1
1
1
2
1
1
2
2
2
60
TP-5434 4/03
Item
1
1
1
2
2
2
2
3
3
3
3
4
4
5
5
5
5
6
6
7
7
7
8
9
9
10
10
10
10
10
11
11
11
11
11
11
11
11
11
11
11
11
12
Part
Number
223528
360081
GM17477
223499
360145
GM17451
GM17446
223567
360047
GM17499
GM17610
223452
223479
223473
223488
360114
GM17450
223565
360066
223571
223570
X
X
X
223419
223589
223589
360515
360059
360060
223441
223423
360053
223437
223425
223438
223426
360054
223439
223427
223440
223428
223415
TP2835
Description
Screw, connecting rod
Screw, connecting rod
Screw, connecting rod
Bushing
Bushing
Bushing
Bushing
Rod, connecting
Rod, connecting
Rod, connecting
Rod, connecting
Ring, snap
Ring, snap
Pin, piston
Pin, piston
Pin, piston
Pin, piston
Ring kit, piston (set 3)
Ring kit, piston (set 3)
Piston
Piston
Piston
Liner, cylinder
O-ring kit
O-ring kit
Kit, piston assembly
Kit, piston assembly
Kit, piston assembly
Kit, piston assembly
Kit, piston assembly
Bearing (set of 2) standard
Bearing (set of 2) standard
Bearing (set of 2) standard
Bearing (set of 2) .002 in., undersize
Bearing (set of 2) .002 in., undersize
Bearing (set of 2) .010 in., undersize
Bearing (set of 2) .010 in., undersize
Bearing (set of 2) .010 in., undersize
Bearing (set of 2) .020 in., undersize
Bearing (set of 2) .020 in., undersize
Bearing (set of 2) .030 in., undersize
Bearing (set of 2) .030 in., undersize
Lubricating soap (not shown)
Quantity
Variation Number
2
3
4
4803 4804
8
8
8
8
4
4
4
4
4
4
4
4
4
4
8
8
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
1
4
1
61
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
Part
Number
224279
224274
#
X
224266
X
X
X
X
223511
224035
#
223596
224159
224294
336457
223608
223631
Description
Screw
Screw
Washer, lock, 3/8 in.
Cover
Pin, groove
Pinion
Pin, dowel
Housing
Gear, 7 teeth
O-ring
O-ring
Nut, 1/2 in.
Kit, oil pump
Washer
Intake, oil pump
Intake, oil pump
Tube, oil
Gear, 33 teeth
Quantity
Variation
Number
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
62
TP-5434 4/03
CD39105
Item
1
1
2
2
3
3
4
4
5
6
6
7
7
8
9
9
10
10
Part
Number
#
#
223631
360524
336584
360028
224274
#
#
336585
#
336457
360523
224035
223511
336458
336583
360104
Description
Nut, 1/2-13 in.
Nut, M12
Gear
Gear
Pump, oil
Pump, oil
Screw, cap, 2.75 in.
Screw, M8 x 65
Lock washer, 3/8 in.
Screw, cap, 3.89 in.
Screw, M8 x 100
Oil pump intake
Oil pump intake
O-ring
O-ring
O-ring
Tube, oil
Tube, oil
Quantity
Variation
Number
2
5002
1
1
1
1
1
1
3
2
3
2
2
1
1
1
1
1
1
1
1
TP-5434 4/03
63
Item
1
2
2
3
4
4
5
5
Part
Number
223548
223442
223445
#
224333
360516
223566
360110
Description
Gasket
Screw, set
Screw, set
Washer, ext. tooth lock, 3/8 in.
Screw
Screw
Plate
Plate
T16883F
(was TP1130)
Quantity
Variation
Number
1
2
1
8
1
5
5
6
1
1
64
TP-5434 4/03
T16883F
(was TP1130)
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
GM23829
360092
360514
360140
336446
224186
223606
GM23841
360148
#
360083
360516
Description
Plate
Stud
Stud
Stud
Washer, thrust
Shaft
Bushing
Gear, upper idler
Washer, thrust
Screw, M6 x 65
Shaft
Screw
Quantity
Variation
Number
3601
1
3
2
4
1
1
1
1
1
1
1
4
TP-5434 4/03
65
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
223508
223530
223543
223491
224020
223547
Not Used
223532
223556
223483
X
223600
Description
Gasket, rocker arm cover
Gasket, cylinder head
O-ring, valve stem
O-ring, vent tube
Gasket, thermostat housing
Gasket, exhaust manifold
Gasket, thermostat cover
Gasket, air inlet
Gasket, turbocharger outlet
Gasket, turbocharger
Gasket, turbocharger
Gasket kit, cylinder head
Quantity
Variation
Number
1
2
1
1
8
1
1
4
1
1
1
1
8
1
1
4
1
1
1
1
1
1
Item
1
66
Part
Number
360586
Description
Gasket set, cylinder head
TP49292
Quantity
Variation
Number
9901
1
TP-5434 4/03
Item
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
223543
Not Used
223603
223636
223491
223511
223506
223530
223556
223627
X
223628
223559
223557
X
223532
223483
223515
TP-5434 4/03
Description
O-ring, valve stem
Washer, tach. drive shaft
Washer, oil drain plug
Gasket, oil filler cap
O-ring, vent tube
O-ring, oil pump tube outlet
Washer, oil cooler
Gasket, cylinder head
Gasket, turbo oil outlet
Gasket, thermostat housing
Gasket, fuel injection pump
Gasket, water pump cover
Gasket, oil filler inlet
Gasket, fuel pump
Gasket, turbo oil inlet
Gasket, air inlet
Gasket, turbocharger
Gasket, injection pump gear cover
TP26471
Qty.
Var.
Number
1
2
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Item
Part
No.
Description
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
223547
224092
223548
223620
223558
223555
223508
223626
Not Used
223601
223419
224277
224270
224261
223583
224020
Qty.
Var.
Number
1
2
4
1
1
1
1
1
1
1
1
1
4
4
4
4
1
1
4
1
1
1
1
1
1
1
1
1
4
4
4
1
1
67
Item
1
68
Part
Number
360587
Description
Overhaul gasket set
Quantity
Variation
Number
9901
1
TP-5434 4/03
TP23754
Item
1
1
1
1
Part
Number
223588
360520
360521
GM17536
Description
Block assembly, short
Block assembly, short
Block assembly, short
Block assembly, short
Quantity
Variation Number
1
2
3
4
1
1
1
1
Note: Also order a front oil seal, rear oil seal, gasket kit, and balancer shafts.
TP-5434 4/03
69
23
24
TP25666
70
TP-5434 4/03
Description
Fitting, elbow
Fitting, elbow
Adapter
O-ring
Hose
Hose
Hose
Oil line
Fitting, elbow
Fitting, elbow
Fitting, elbow
Fitting, hose
Fitting, hose
Fitting, hose
Fitting, hose
Clamp
Clamp
Hose
Screw, cap, 3/8 x 7/8 in.
Screw
Washer, lock, 3/8 in.
Line, oil
Line, oil
Line, oil
Gasket, turbocharger outlet
Gasket, turbocharger outlet
Gasket, turbocharger outlet
Turbocharger kit
Turbocharger kit
Turbocharger
Turbocharger
Turbocharger
Housing, turbocharger center
Hardware, turbocharger
Screw, 3/8-16 x 1 3/4 in. cap
Screw, cap, 3/8 x 1 5/8 in.
Screw, cap
Washer, 13/32 x 13/1 6x .06
Gasket
Gasket
Washer, lock, 3/8 in.
Nut
Adapter, 3/8 NPT
Tee
Adapter
Screw, 5/16 x 2 in.
Washer, 5/16 in.
Adapter
Gasket
O-ring
O-ring
Quantity
Variation Number
6524 65CQ 65CT
65DC
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
2
1
2
1
1
1
1
1
1
1
1
1
1
1
4
1
1
4
4
1
4
4
1
1
1
1
1
1
1
1
1
1
4
4
1
1
2
2
1
1
TP-5434 4/03
71
Item
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
Part
Number
224235
#
224033
#
#
#
#
223625
#
#
#
223485
#
#
224282
224283
224331
224269
#
224244
336915
#
#
Description
Harness, wiring
Nut, lock, M6
Bracket
Screw, M8 x 25
Washer, lock, 5/16 in.
Washer, 11/32 x 1 x 0.194 in.
Washer, 0.493 x 0.675 x 1/4 in.
Strap
Washer, 3/8 in. lock
Washer, 13/32 x 23/32 x 0.120 in.
Screw, 3/8-16 x 1 7/8 in.
Shield
Spacer, 3/8 x 7/16 in.
Screw, 3/8-16 x 3 in.
Fan
Sheave, pulley
Washer
Nut
Screw, cap, M10 x 75
Alternator (12 V)
Alternator (24 V)
Washer, M10
Nut, M10
TP26822
Quantity
Variation
Number
1
1
1
2
1
1
1
1
1
2
3
1
1
2
2
1
1
1
1
1
1
1
1
1
72
TP-5434 4/03
Item
GM17528
1
2A
2B
3
4
5
6
6
7
8
8
9
10
11
12
13
14
Part
Number
360588
360168
GM17485
360169
GM18719
#
360001
360002
360589
360591
360590
#
GM17525
#
#
360166
#
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Item
Part
Number
Description
Quantity
Variation
Number
3122
1
2
3
4
5
6
7
8
GM21518
GM23850
#
#
#
#
360166
360588
Harness, wiring
Alternator (includes item 8)
Screw
Washer
Screw, M10 x 100
Nut, flange
Washer
Fan
1
1
1
1
1
1
1
1
Description
Fan
Sheave, pulley
Sheave, pulley
Bushing
Washer
Nut, M10
Alternator, 12 V
Alternator, 24 V
Capacitor
Regulator, voltage
Regulator, voltage
Nut, M5
Connector
Screw, M8 x 28
Nut, flange, M10
Washer, 13/32 x 11/16 x 0.036 in.
Screw, M10
Quantity
Variation
Number
3109 3104
TP-5434 4/03
73
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part
Number
Not Used
#
#
#
223625
#
#
#
#
#
223624
#
#
#
#
#
223500
#
Description
Washer, 13/32 x 23/32 x 0.120 in.
Washer, lock, 3/8 in.
Screw, cap, 3/8-16 x 2 1/4 in.
Strap
Washer, 11/32 x 1 x 0.194 in.
Washer, lock, 5/16 in.
Screw, M8 x 25
Screw, 3/8-16 x 3 1/2 in.
Screw, M10 x 75
Bracket
Spacer, 0.423 x 0.675 x 1 in.
Washer, 11/32 x 7/8 x .06 in.
Washer, lock, M10
Nut, M10
Nut, 3/8 in.
Bracket
Washer, 13/32 x 23/32 x 0.12 in.
TP26846
(was TP25660)
Quantity
Variation
Number
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
2
74
TP-5434 4/03
9
10
8
11
12
14
13
1
Reproduced by permission of Deere & Company.
E 1988 Deere & Company. All rights reserved.
TP53280
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part
Number
#
#
360076
360166
360150
#
#
#
360156
#
360155
#
#
#
Description
Screw, M10 x 30
Nut, flange, M10
Bushing
Washer, thrust
Bracket
Screw, M10 x 100
Screw, M8 x 25
Washer, 8.128 x 15.748 x 3.937 mm
Bracket
Nut, flange, M10
Support
Washer
Screw, M10 x 25
Screw, M8 x 60
Quantity
Variation
Number
6203
5
1
1
1
1
1
1
1
1
3
1
1
2
2
TP-5434 4/03
75
TP53280
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
Part
Number
#
GM23833
#
GM23835
GM23838
352836
GM17488
#
#
#
GM23834
#
GM23832
GM23837
#
#
GM23836
#
Description
Screw, M10 x 16
Bracket
Washer, 8.4 x 24 x 2 mm
Spacer
Bushing
Pulley
Sleeve
Screw, M10 x 60
Screw, M8 x 80
Screw, M8 x 100
Not applicable
Bracket
Screw, M8 x 30
Spacer
Spacer
Nut, flange, M8
Screw, M10 x 25
Bracket
Washer, 13/32 x 11/16 x 0.036 in.
Quantity
Variation Number
6211
6212
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
76
TP-5434 4/03
TP26835
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part
Number
X
X
X
X
X
X
X
X
X
#
X
X
X
X
X
X
224283
224282
X
#
X
#
#
X
#
X
X
X
224244
Description
Terminal
Housing
Regulator, voltage
Holder, carbon brush
Screw
Screw
Screw
Stator, 78 amp
Rotor
Screw, #10 x 1/2 in.
Retainer
Bearing
Shim
Housing
Nut
Washer
Sheave, pulley, single groove
Fan
Washer, outer
Screw, #8 x 5/8 in.
Capacitor
Nut, .164 in.
Washer, #8
Diode, trio, negative
Screw, #8 x 7/8 in.
Rectifier, bridge, positive
Bolt
Bearing, roller
Alternator (w/voltage regulator and fan)
Quantity
Variation
Number
1
1
1
1
1
1
1
2
1
1
3
1
1
1
1
1
1
1
1
1
2
1
3
3
1
1
1
4
1
1
TP-5434 4/03
77
TP-5434 4/03e