si STANDARD SPECIFICATION I 25 at gong Ro cor ane ies on nls 0017-9017 -USA aed) Hagel Oe =6: VIBRACAST REFRACTORY LINING sen RS oes | V-ANCHORS: |27JUN11| Revised | RGP | RGP J. Previously openied bags of reftactory, materials that are older than the lesser of nine ‘months or the manufacturer's shelf life from their date of manufacture, materials exhibiting agglomeration or lumps that are not easily broken by hand, and material that hhas gotten wel or i otherwise damaged shall not be used: k. The properties listed in Paragraphs 4.11,(3),4.1m.(3) and 4.11.(3) are the range of values from the product catalog data sheets forthe recommended products, These values are often averages rather than minimums, Guaranteed (or compliance) values shall be agreed upon with the chosen refractory vendor. The guaranteed values shall be the reference(s) used forall testing and material evaluations (see Section 8.1). Testing shall be in accordance withthe listed specification(s). Lightweight Insulating Refractory (1). These inaterials are used when excellent insulating ability is required but abrasion ‘sistance and low iron content are not necessary AC and monte bed ) The following vibracast grade refractory products are recommended: ‘Manufacturer Product Name Contaet Information | Harbison-Walker Refractories GREENLITE-45-L PLUS www.anhyefiactories.com | Plibrico Japan Co., Ltd PLICAST LW 3-220 ‘www plibrieo.co,in Resco Products, Ine. RESCOCAST9 wow rescoproducis.com | 3) Following is the range of product catalog data sheet values for the recommended : Imaerals The properties are based upon samples prepared by vibracasting and Without metal reinforcing fibers. The listed ranges ure for informational purposes | Ue are ot to be used for quality contol or decision making regarding individual | products é E Service temperature is atleast 2400 °F (1315 °C), (©) Density after heating to 1500°F (815°C) and cooling to ambient temperature is between 70 thf (1120 kgim!) and 90 lb/ft (1440 ke/m’) per ASTM C 134. (@)_ Cold crushing strength after heating to 1500°F (815°C) and cooling to | ‘ambient temperature is at least 600 psi (42 kgfem’) per ASTM C 133. | (6) Modulus of rupture after heating to 15009F (815°C) and cooling to ambient {temperature is atleast 200 psi (14 kg/cm’) per ASTM € 133, (P) Permanent linear change after heating to 1500°F (815°C) and cooling to ambient temperature is between 0.00 and -0.30% per ASTM C 113.iver ceeedoee ey errr eo! ee viBi a STANDARD SPECIFICATION 3-24-4 ore [sas orc 25 Eset Agoraul Road Bes Pies, ois 60017-5017 - USA Page 8 of 38 | RACAST REFRACTORY LINING V-ANCHORS: Rap | Rap zrwnis [ raved Ma Harbison-Walker Refractories Morgan facturer Apparent porosity after heating to 1500°F (815°C) and cooling to ambi -mperature is between 30 and $0 percent per ASTM C 20. Thermal conductivity at a mean temperature of 1000°F (540°C) is between 2,30 Bu-in/t’-h-°F (0.35 Wim*C) and 3.00 Btu-in/ft-h-°F (0.45 Wrim*C) per ASTM C201 (3) Iron oxides are less than 3.5 weight percent, Gj) Aluminum oxides are greater than 33 weight percent 1m, Midweight Insulating and Abrasion Resistant Refractory (1). These materials are used when a material with good insulating and good abrasion resistant properties is required but low iron conten isnt primary concer (2). The following vibracast grade refractory products are recommended: Product Name GREENKLEEN 60 PLUS Contact Information actories.com Thermal KAO-TUFF CV ‘yoww.moreanthermaleeramies.com PLICAST 3.24 ‘www plibries.co.ip Plibrico Japan Co. Ltd Resco Products, Ine RHI Refractories Vesuvius Ret RESCOCAST 1 LEGRIT 135-1, 9COR, ingluding “Add-to-Cast” AR 153 VC. (3) Following is the range of product catalog data sheet values for the recommended materials, The properties are based upon samples prepared by vibracasting and ‘without metal reinforcing fibers, The Tisted ranges are for informational purposes And are not to be used for quality control or decision making regarding individual products. (a). Setting time does not exceed 24 hours. (b)_ Service temperature is atleast 2400 °F (1315 °C). Density after heating to 1500°F (815°C) and cooling to ambient temperature is ‘between 100 Ibi? (1600 key") and 145 Ib/t (2320 kg/m") per ASTM. e134, © (4) Cold erushing strength after heating to 1S00°F (815%C) and cooling to ambient temperature is atleast 6000 psi (420 ky/em’) per ASTM C 133 (c) Modulus of rupture after heating to 1500°F (815°C) and cooling to ambient temperature is atleast 900 psi (64 kg/cm’) per ASTM C 133.yor utc 28 East Agonauin Road 6 STANDARD SPECIFICATION eos ‘es Pines, tins 60017047 - USA 3:24-4 Page 9 of 38 VIBRACAST REFRACTORY LINING V-ANCHORS j2raunts are | status | avo | auTao Revises | RP | ROP o @ ) @ o 3) Permanent linear change after heating to 1500°F (815°C) and coofing to ambient temperature is between 0.00 and -0.30% per ASTM C 113. Apparent porosity after heating to 1500°F (815°C) and cooling to ambi temperature is between 20 and 40 percent per ASTM C 20. ‘Thermal conductivity at a mean temperature of 1000°F (540°C) is between 5.3 Buu-in‘f’-h-°F (0.75 Wimm°C) and 10.0 Bru-in/t’-h-°F (1.15 Win°C) per ASTM C201 Erosion lass is less than 12ce per ASTM C 704, Iron oxides are less than 1.0 weight percent. Aluminum oxides are greater than 35 weight percent. 1h. | Low lron Insulating Refractory (1). These materials are used when an insulating material with alow iron content (below 1.0 weight percent) is requited and abrasion resistance is not necessary. Q) The Manufacturer Harbison-Walker Refractories KAST Plibrico Japan Co., Ltd. PLICAST Resco Products, Ine following vibracast grade refractory products are recommended Product Name Contact Information LITE 30LIPLUS — www.anhrefinctories.com W 3-23 eww, plibrico.coup RESCOCAST 4 LI ‘wu sescoproducts.com (3) Following is the range of product catalog data sheet values for the recommended materials, The properties are based upon samples prepared by vibracasting and ‘without metal reinforcing fibers. The listed ranges are for informational purposes. and are not to be used for quality control or decision making regarding individual products. (2) Serting time does not exceed 24 hours, (b)_ Service temperature is atleast 2500°F (1370°C), (©) Density after heating to 1500°F (815°C) and cooling to ambient temperature is between 65 lb/ft? (1040 kg/in") and 100 Ib/ft (1600 kgim’) per ASTM C 134. (a) Cold crushing strength after heating to 1500°F (815°C) and cooling to ambient temperature is at least 500 psi (35 kg/em’) per ASTM C 133. (c) Modulus of rupture after heating to 1500°F (815°C) and cooling to ambient temperature is atleast 200 psi (14 kg/em?) per ASTM C 133, (Permanent linear change after heating to 1500°F (815°C) and cooling 10 ambient temperature is between 0.00 and -0,30% per ASTM C113.