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คู่มือการปฏิบัติงานควบคุมคุณภาพการก่อสร้างผิวทางแอสฟัลต์คอนกรีต
คู่มือการปฏิบัติงานควบคุมคุณภาพการก่อสร้างผิวทางแอสฟัลต์คอนกรีต
com
www.yotathai.com
3
(Quality Control
System : QCS )
2558
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1.1
1
1.2
1
1.3
. 5
1.4
. 6
1.5
6
1.6
. 6
2.1
.
2.2
.
2.3
.
2.4
.
2.5
.
2.6
.
2.7 .
2.8
.
2.9
.
16
17
17
17
24
26
27
29
37
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4.1
4.2
4.3
4.4
4.5
5
5.1
5.2
. 38
. 39
. 40
. 41
. 44
. 46
. 46
. 49
. 50
51
. 52
. 53
56.
. 64
. 78
. 78
. 79
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( Aggregate) (Asphalt Cement)
.2302545 :
1.1 AC 60-70
.851-2545 :
1
1.2 .209-2545 :
1.1
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1
9.5
12.5
()
3/8
Wearing
Course
25-35
25.0
1
Base
Course
70-100
1
37.5
1
25.0
3/4
19.0
1/2
12.5
3/8
9.5
4
4.75
8
2.36
16
1.18
30
0.600
50
0.300
100
0.150
200
0.075
AC 60-70
1/2
Wearing
Course
40-70
19.0
3/4
Binder
Course
40-80
100
90-100
55-85
32-67
7-23
2-10
100
80-100
44-74
28-58
5-21
2-10
100
90-100
56-80
35-65
23-49
5-19
2-8
100
90-100
56-80
29-59
19-45
5-17
1-7
4.0-8.0
3.0-7.0
3.0-6.5
3.0-6.0
1
2
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2
Wearing
Course
9.5
3/8
75
8,006
1,800
8-16
3-5
Wearing
Course
12.5
1/2
75
8,006
1,800
8-16
3-5
Binder
Course
19.0
3/4
75
8,006
1,800
8-16
3-6
15
712
160
75
14
712
160
75
13
712
160
75
mm.
Aggregate Size
in.
Blows
Stability Min.
N
lb.
0.25 mm.(0.01 in)
Flow
Percent Air Voids
Percent Voids in Mineral
Aggregate(VMA) Min.
Stability / Flow Min.
N/0.25 mm.
lb./0.01 in.
Base
Course
25.0
1
75
7,117
1,600
8-16
3-6
12
645
145
75
Shoulder
25.0
1
75
7,117
1,600
8-16
3-5
(1) .()607 :
(2) 2
12.5 Binder Course
Binder Course
(3) Percent Strength Index Ontario Vacuum Immersion Marshall Test
12
645
145
75
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(%)
2.36 mm.( 8)
5
1.18 mm.(16) 0.600 mm.( 30) 0.300 mm.( 50)
0.3
1.2
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1.3
30
Hot BIN
Hot BIN 2
Pay Loader Pugmill
1.3.1
1.3.2 Pay Loader Pugmill
Pay Loader Pugmill
Hot BIN 4 Hot BIN 3 Pugmill
Hot BIN Hot BIN
50
1.3
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1.4
1.1 5
1.5
1.2
1
1.5.1 2
(Job Mix
Formula) 2
2
1.5.2
1.5.3
1.5.4
1.6
.()501.9-2545
AASHTO T 176
Sand Equivalent
.()501.1-2545
.()501.8-2545
.()101.4-2545
.()101.5-2545
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BS 812 : 1967
AASHTO T 104
*
*
.()607-2545
(Frakiness Index)
(Soundness)
(Strength Index)
(Asphalt
Absorption)
Marshall
: *
1.4
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1.5 163 +8 oC
1.6 159 oC +8 oC
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1.7
121-163 oC
1.8
10
1.9
15 10
1.10
140+5 oC
75
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11
1.11 60 oC
1.12
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12
1.13
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13
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1.14 60 oC 30
1.15
14
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1.16
()
(%)
BIN 1
()
48
BIN 2
(3/8)
23
BIN 3
(1/2)
16
(%)
BIN 4
(3/4)
13
AC .
5.00
AC .
AC
4.76
4.51
AC
.
0.20
2.400
12,400
8,006
Flow; (1/10mm.)
V.F.B; (%)
12.10
74
8 - 16
65 - 80
4.00
3-5
V.M.A; (%)
14.40
>14
1.17
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16
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2.1
17
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2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.3
100
159 8
170 20 (Centistokes)
2.4
2.4.1 (Equipment for Preparation of Asphalt)
(Storage Tank)
(Steam or Oil Coil)
(Electricity)
(Circulating System)
(Steam Jactket)
18
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2.3
2.4.2 (Cold Bin) (Aggregate Feeder)
4
(Dryer)
19
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2.4.3 (Dryer)
(Electric Pyrometer)
2.5
20
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2.5 (Dryer)
2.4.4 (Screening Unit)
(Scalping Screen)
(Oversize)
21
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(Pugmill Mixer)
22
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23
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(Electric Pyrometer)
5
2.8
2.4.9 (Asphalt Control Unit)
2
2
24
2.9
2.5
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25
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26
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2.6
27
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() =
(Pugmill Dead
Capacity)
(Pugmill Output)
2.7
2.7.1
1
28
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1.3.5 1.3.6
2.7.2
15 30
2.6.3 2
60
AASHTO T 195 : Determining Degree of Particle Coating of
Bituminous-Aggregate Mixtures 4
4
90
95
2.7.3
2.7.3.1 1638
1
29
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2.7.3.2
100
159 8
170 20 (Centistokes)
2.7.3.3
121-168
2.7.3.4
2.7.3.5
2
150
2.8
(Job Mix Formula)
2.8.1 (Calibration of Balance)
(Batch)
30
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(Job Mix formula)
2.8.1.1
()
()
2.8.1.2
()
(Zero Set)
() 1
() () 3
()
()
(Pugmill Mixer)
2.8.1.3
()
5 /
100 /
()
(Zero Set)
()
()
31
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() Load Cell
2.8.1.2 ()
()
2.11
2.12
2.13
2.14
32
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2.15
2.16
33
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2.17
2.18
34
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2.19
2.20
2.21
35
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2.22
2.23
36
2.24
( 2.24)
1.
2., 3.
4.
5.
6.
7. Asphalt Cement < 100 0C
8. Asphalt Cement 159+8 0C
9. +Asphalt Cement
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37
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2.9
3.1
2.25
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(Calibrated)
3.1 (Haul Truck)
39
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5
3.2 (Paver or Finisher)
40
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41
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3.6
(Wheel Base) 4.8
3.4
3.4
42
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. 2 1 1
2 2
. 3
3.4.1 2 (Steel-Tired Tandem Roller) 8
10
37.9
2
(Groove) (Pit)
(king Pin) (Wheel Bearing)
(Sprinkler System)
(Scraper)
43
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44
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45
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3.5.1 (Dipstick)
3.5.2 (Burner)
3.5.3 (Thermometer)
3.5.4 (Asphalt Pump)
3.5.5 (Power Unit)
3.5.6 (Spray Bar) (Nozzle)
3.5.7 (Hand Spray)
3.5.8 (Bitumeter)
3.5.9 (Asphalt Tank)
3.5.10 (Circulating System)
3.5.10.1
3.5.10.2
3.5.10.3
3.5.10.4
3.5.10.5
3.5.10.6
3.5.11
3.5.12
3.5.13
3.5.14 ( )
46
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3.5.15
( )
(Dial)
(Armoured Thermometer)
1
3.5.16
17
15
3.6
3.6.1 (Water Truck)
3.7
3.7.1 (Small Vibratory Compactor)
47
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3.7.3
2
3.7.4
100
3.7.5 (Straight-edge)
3.00
3.10 (Blower)
3.11
48
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3.12
3.14
3.13
3.15
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4.1
4.1
4.1.1
(Soft Spot)
4.1.2 (Prime Coat )
50
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4.1.3
4.3 (Scarify)
4.1.4
(Tack Coat) .
227-2545 : (Tack Coat)
4.1.5
4.1.6
4.1.7
4.2
4.2.1
4.2.2 (Overlay)
Sag and Depression)
51
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4.2.2.1 30
80
80
4.2.1.2 50
50
4.2.3
4.2.4
.227-2545 :
(Tack Coat)
4.2.4
4.2.5
4.3
.227-2545 :
(Tack Coat)
52
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4.4
.227-2545 : (Tack Coat)
4.3
53
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4.5
9
- (.- 1)
- (.- 2)
- (.- 3)
- (.- 4)
- (.- 5)
- (.- 6)
- (.- 7)
- (.- 8)
- ( - 9)
.1 .9
54
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4.4
4.5
4.6
4.7
4.8
4.9
55
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4.10
4.11
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5.1
3.2
2
(Tearing) (Shoving)
5.1.1
5.1.2
14
120
57
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5.1
5.2
58
5.3
5.4
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59
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5.1.3
(Curb) (Gutter)
5.5
5.1.4
60
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5.6
5.1.5
2
5.1.5.1
5.1.5.2
61
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.227- 2545 :
(Tack Coat)
5
5
5
5.7
62
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AC
AC
AC
AC
5.8
AC
AC
AC
5.9
5.1.6
2
5.1.6.1
25-50
63
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5.1.6.2
25-50
4.8.3
150
2
25-50
5.1.7
5.1.8
8
5.1.9
64
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3.3
5.1.10
5.1.11
5.2
5.10
3.4
120-150
65
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5.2.1
(Initial or Breakdown Rolling)
(Intermediate Rolling)
(Finish Rolling)
(Overlap) 150
(Drive Wheel)
66
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5.2.2
6
6
./.
/.
./.
/.
./.
/.
5*
3*
**
4-5
2.5-3
4-5
2.5-3
* / ** 7
(Impact Spacing)
10 300 (33 1
)
7
67
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5.11 Paver
7 ( )
1
( 1 )
()
./.
45.0
(13.6)
50.0
(15.2)
55.0
(16.7)
60.0
(18.2)
65.0
(19.7)
70.0
(21.2)
75.0
(22.7)
2.4
33.8
(10.2)
37.5
(11.4)
41.3
(12.5)
45.0
(13.6)
48.8
(14.8)
52.5
(15.9)
56.3
(17.0)
3.2
27.0
(8.2)
30.0
(9.1)
33.0
(10.0)
36.0
(10.9)
39.0
(11.8)
42.0
(12.7)
45.0
(13.0)
4.0
22.5
(6.8)
25.0
(7.6)
27.5
(8.3)
30.0
(9.1)
32.5
(9.8)
35.0
(10.6)
37.5
(11.4)
4.8
19.3
(5.8)
21.4
(6.5)
23.6
(7.1)
25.7
(7.8)
27.9
(8.4)
30.0
(9.1)
32.1
(9.7)
5.6
/.
1.5
2.0
2.5
3.0
3.5
./
40.0
53.3
66.7
80.0
93.3
132
176
220
264
308
30 (1,800)
33 (2,000)
37 (2,200)
40 (2,400)
43 (2,600)
47 (2,800)
50 (3,000)
68
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5.2.3
(Pattern of Rolling)
100-150
(Coverage) (Pass)
5.2.4
5.2.4.1
.
.
.
.
.
5.2.4.2
69
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.
.
.
.
.
.
5.2.5 2
2
150
150-200
150-200 ..
5.12
70
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0.5-1
0.50-1.00 .
5.13
5.2.6 2
5.2.6.1 (Cold Joint)
71
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1
4
3
2
Paver
72
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5
.
1
4
3
2
5
Paver
73
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1
2
3
4
5.18
74
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4.5
33-50
(2,000-3,000 ) 0.2-0.8
50
5.4.3
25
25-50
50
50
300
75
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(1)
(2) (3) (4)
(3)
(7)
( 5.15 5.16)
5.19
7
3
1
Paver
4
2
5.20
76
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2
2
200
5.3.6.2
5.2.8 (Intermediate Rolling)
95
50
5.2.9 (Finish Rolling)
66
5.2.10
5.2.10.1 (Steep Grade)
(Tiller Wheel)
77
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(Stability)
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3
6.1 (Surface Texture)
(Pull) (Torn)
(Segregation) (Ripple)
6.2 (Surface Tolerance)
79
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6.3 (Density)
6.2
Pave Tacker
.()607- 2545 :
6.3.1
8
.()607-2545 :
80
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30
6.3
6.4
81
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6.6
6.3.2
4.8.4
1 250
82
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100
.()607-2545 :
25
98
97 96
6.7
6.8
83
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6.9
(Ignition Oven)
84
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85
.1
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86
.2
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87
.3
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88
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.4 2
89
.5
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90
.6
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91
.7
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92
.8
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93
.9
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94
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.10
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.
)
_______________________________________________________________________________
1.
PLANT
.
....................................
2.
2.1
.
Model and Serial No.
.
Capacity Plant
/
Efficiency Capacity
%
Plant.
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3.
3.1 (Cold Bin)
Bins
3.1.1 Bin
3.1.2
3.1.3 Bin
-
-
3.1.4
-
(Continuous Belt Feeder)
-
(Apron Feeder)
-
(Reciprocating Plate Feeder)
-
(Vibratory Feeder)
- (rpm.)
3.1.5
.
.
.
()
1. Cold Bin ()
2. Job Mix Cold Bin
Stock Pile
3.
4.
.
.
.
.
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().......................................................................................................................
.....................................................................................................................................
.....................................................................................................................................
4.
4.1 (Dryer) (Burner)
4.1.1 (Dryer)
- .............................................................................................................................
- (Model)........................................................................................................................
- .............................................. ............................................
- ...............................................................
- ( )............................................................
................................................................................................................................................
................................................................................................................................................
................................................................................................................................................
- (Rate Capacity)............................................................................/.
- (Combustion Chamber)......................................................................
................................................................................................................................................
................................................................................................................................................
4.1.2 (Burner)
- ........................................................................................................................
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- .......................................................................................................................
- (Per heat) . ..................................................................
- ( )......................................................
................................................................................................................................................
................................................................................................................................................
4.1.3 (Dust Collectors)
- ............................................................................................................................
- ...............................................................................................................
(Primary)..................................................................................................................
(Secondary)............................................................................................................
( Dry type, Wet type, Wet Collector, Cyclone )
- ............................................................................................
( )
- .............................................................................................
( , , )
4.1.4
. . Dryer () ( ).........................................................
- ......................................................................................................................
- .......................oC
- ......................oC
- (, ).......................................................................
- (, ).....................................................................
- .................................................................................................................
. AC Storage tank ( )..................................................
- .......................................................................................................................
- ...........................oC
- ..........................oC
- (, ).......................................................................
- ..................................................................................................................
. AC (, )..............................................
- .......................................................................................................................
- ...........................oC
- ..........................oC
- (, ).......................................................................
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- (, )......................................................................
- ..................................................................................................................
. Hot Bin ( )............................................................
- .......................................................................................................................
- ...........................oC
- ..........................oC
- (, ).......................................................................
- (, )......................................................................
- ..................................................................................................................
. Asphalt Concrete
- ..........................................
- .......................................................................................................................
- ...........................oC
. ......................................................................................................................................
5.
5.1 .................................................................Bins
5.1.1 Bin
1
2
3
4
5.1.2
5.1.3 ( .2 )
5.1.4 -
-
- (, )
5.1.5
-
-
5.1.6 Bin ( Carry over ) # 8
Bin 2 ..........................................................................% ( 10 % )
Bin 3 ..........................................................................%
Bin 4 ..........................................................................%
1.
2. Over Flow
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5.2
5.2.1 ( )...................................................................................
5.2.2 (Bin) ( )........................................................................................
5.2.3 ( ).........................................................................................
5.2.4 (, )..........................................................
5.3
5.3.1 ( )..................................................................................................
5.3.2 ( , )......................................................................................................................
5.3.3 ().............................................................................................
5.3.4 .........................................................................................
...................................................................................................................................................
...................................................................................................................................................
...................................................................................................................................................
6.
6.1 Batch type
6.1.1
- ............................................................................................................................
- ........................................................................................................................................
- .....................................
- ...............................................
- ( Automatic printer system )
......................................................................
6.1.2
- ...........................................................................................................................
- .......................................................................................................................................
- ...........................................................................
- .....................................................................................
- ( Automatic printer system )
.......................................................................
6.1.3
- ............................................................................................................................
- .........................................................................................................................................
- ...........................................................................
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- .....................................................................................
- ( Automatic printer system )
......................................................................
6.1.4 ..........................................
............................................................
6.2 Plant Continuous Type
- .......................................................................................................................................
- Pressure.........................................................................................................................
6.3 (Pugmill Mixer )
- .......................................................................................................................................
- ..........................................................................................................................
- ...................................................................................................................RPM.
- ........................................................................................................................
- ( , )..............................................................................................................
- ( Paddle Tips) .........................................................
- ..................................................................................................................
- ( ) .........................................................................
- ( , ).........................................................
- ( Pugmill Timing Devices )
..................................................................
- ........................................................................
- Batch
DRY MIX..............................................................
WET MIX..............................................................
............................................................
- Continuous mixer.............................................................................
- ...............................................................................................................
...........................................................................................................................................................
...........................................................................................................................................................
...........................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
...........................................................................................................................................................................
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3/8
3/4
1
Comb
BC.
Comb
WC.
Prop =
. : :
Prop =
. : :
2. (Cold Bin)
2.1 = . Batch X 3600
Batch X 1000
= /.
2.2
3/8
3/4
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3/8
3.2
3/8
Proportion
( /. )
(.)
(RPM)
(./)
= ()
1 ()
. (./)
=
X 1000
X 3600
1 (./.)
2 (./.)
3 (./.)
(./.)
3/4
3/4
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/. Run Plant =
BIN 4
100
HOT BIN
Hot Bin (.)
Estimate Proportion ( % )
BIN 1
BIN 1
BIN 2
BIN 2
BIN 3
BIN 3
BIN 4
100
2 =
/. Run Plant =
COLD BIN
BIN 1
BIN 2
BIN 3
BIN 4
Proportion ( % )
(/.)
(.)
(RPM)
Hot Bin (.) = ( (/.) x 1000 x Run Plant ())/60 =
HOT BIN
BIN 1
BIN 2
BIN 3
BIN 4
Hot Bin (.)
Estimate Proportion ( % )
3 =
COLD BIN
Proportion ( % )
(/.)
(.)
(RPM)
/. Run Plant =
BIN 1
BIN 2
BIN 3
100
100
BIN 4
100
BIN 1
BIN 2
BIN 3
BIN 4
100
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1.
Hot Bin Cold Bin
2. Hot Bin
Proportion Hot Bin
BIN1
5/323/16
BIN2
5/163/8
BIN3
9/165/8
BIN4
7/811/8
11/8
BIN5
1/2 3/8
#4
#8
#16
#30
#50
#100 #200
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CALIBRATION OF MACHINE
Kg.
(..)
(..)
1
2
3
(..) (%)
0
0.00 0.00 0.00 0.00 0.00 0.00
10 10.20 10.10 10.00 10.10 10.10 1.00
20 20.20 20.00 20.10 20.10 20.10 0.50
30 30.00 30.00 30.00 30.00 30.00 0.00
40 40.00 40.20 40.30 40.17 40.17 0.42
50 49.80 50.10 50.00 49.97 49.97 -0.07
60 60.00 60.20 60.00 60.07 60.07 0.11
70 70.00 70.00 70.20 70.07 70.07 0.10
80 80.00 80.20 80.00 80.07 80.07 0.08
90 90.10 90.00 90.00 90.03 90.03 0.04
100 100.00 100.10 100.00 100.03 100.03 0.03
THE CALIBRATION EQUATION :
Actual Load (Kgf) = (Machine Readout x0.9998) + 0.0621
(..)
0
0
0
0
100
100
100
100
200
200
200
200
300
300
300
300
400
400
400
400
500
500
500
500
600
600
600
600
700
700
700
700
800
800
800
800
900
900
900
900
1000 1000 1000 1000
THE CALIBRATION EQUATION :
Actual Load (Kgf) = Machine Readout
100
1,000
90
900
80
800
(..)
(..)
(..)
70
60
50
40
30
y = 0.9998x + 0.0621
20
10
0
100
200
300
400
500
600
700
800
900
1000
(..)
(%)
0
100
200
300
400
500
600
700
800
900
1000
0
0
0
0
0
0
0
0
0
0
700
600
500
400
300
y=x
200
100
0
0
0
10
20
30
40
50
60
70
(..)
80
90
100
100 200 300 400 500 600 700 800 900 1000
(..)
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CALIBRATION OF MACHINE
Kg.
(..)
(..)
1
2
3
(..) (%)
0
0.00 0.00 0.00 0.00 0.00 0.00
10 10.20 10.10 10.00 10.10 10.10 1.00
20 20.20 20.00 20.10 20.10 20.10 0.50
30 30.00 30.00 30.00 30.00 30.00 0.00
40 40.00 40.20 40.30 40.17 40.17 0.42
50 49.80 50.10 50.00 49.97 49.97 -0.07
60 60.00 60.20 60.00 60.07 60.07 0.11
70 70.00 70.00 70.20 70.07 70.07 0.10
80 80.00 80.20 80.00 80.07 80.07 0.08
90 90.10 90.00 90.00 90.03 90.03 0.04
100 100.00 100.10 100.00 100.03 #### 0.03
THE CALIBRATION EQUATION :
Actual Load (Kgf) = (Machine Readout x0.9998) + 0.0621
(..)
100
1,000
90
900
80
800
70
60
50
40
30
20
(..)
(%)
0
0
0
0
0
0
100 100 100 100 100 100
200 200 200 200 200 200
300 300 300 300 300 300
400 400 400 400 400 400
500 500 500 500 500 500
600 600 600 600 600 600
700 700 700 700 700 700
800 800 800 800 800 800
900 900 900 900 900 900
1000 1000 1000 1000 1000 1000
THE CALIBRATION EQUATION :
Actual Load (Kgf) = Machine Readout
(..)
(..)
(..)
0
0
0
0
0
0
0
0
0
0
700
600
500
400
300
200
100
10
0
0
10
20
30
40
50
60
70
(..)
80
90 100
100 200 300 400 500 600 700 800 900 1000
(..)
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. ................................
..............................................................................................................................................................................................................................
.......................................
..............................
....................... - 12.00 .
12.00 - .........................
.................... .........................
................... ..............................
.....................
...................
.................... .........................
..................
.................... .........................
..................
.................... .........................
..............................
()
.................... .........................
..................
.................... .........................
..................
soft Spot
..................
.................. //
Prime Coat
..................
- Asphaltic Concret..................
()
...................
..................... ................................................................
()
...........................................................................
............................................................................
......................................................
().............................................................
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()
REPORT
CHECK
CHECK
(Ton)
o
. ASPHALT ( C) . . Lane (m.) (m.)
2
(m. ) (cm.
(m.)
(cm.)
()
C
(........................................)
........................................................
........................................................
........................................................
........................................................
........................................................
(.................................................)
....................................................
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()
.ASPHALT
()
()
C
PLANT
SITE
PLANT
SITE
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, .
, : 2547.
. , : 2545.
. , :
, 2545.
.
, : ,
2547.
. , : , 2527.
. , : , 2534.
. , :
, 2529.
. , :
, 2551.
. , :
, 2532.
American Society for Testing and Materials (1985). Annual Book of ASTM Standards,
Philadelphia:
E.J. YODER. PRINCIPLES OF PAVEMENT DESIGN, U.SA.: JOHN WILEY & SONS, INC.,
1959.
The Asphalt Institute (1967). MIX DESIGN METHODS FOR ASPHALT CONCRETE and
other hot-mix types, U.S.A.: Manual Series No.2(MS-2), Second Edition, Third
Printing, The Asphalt Institute, 1963.
The Asphalt Institute. THE ASPHALT HANDBOOK, U.S.A.: Manual Series No.4(MS-4),
Second Printing, The Asphalt Institute, 1963.
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(.)
(.)
(.)
(.)
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