Bin php t chc thi cng

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BIN PHP T CHC THI CNG GI THU CA NH THU
I. GIAI ON CHUN B THI CNG:
1. Kim tra cc iu kin khi cng cng trnh;

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2. Kim tra iu kin nng lc :

Kim tra v nhn lc, thit b thi cng lp t a vo cng trng.

Kim tra h thng qun l cht lng thi cng lp t cng trnh

Kim tra giy php s dng cc my mc, thit b, vt t c yu cu an ton phc v

thi cng lp t cng trnh

Kim tra phng th nghim v cc c s sn xut vt liu (nu c), cu kin, sn

phm phc v lp t ca nh thu thi cng lp t cng trnh

AU

.,

3. Bin php phi hp gia cc nh thu trn cng trng trong qu trnh trin
khai thc hin

IA

Bin php phi hp gia cc nh thu trn cng trng trong qu trnh trin khai
thc hin l v cng quan trng, vic phi hp gia cc nh thu cn m bo trn c
s cc yu t sau:
T chc cng vic mt cch hp l, n khp nhp nhng gia cc hng mc do cc
Nh thu khc nhau m nhim.

T chc giao ban hng tun gia Ban qun l d n vi cc Nh thu, trn c s
Bng tin tng th cng trnh xc nh cp u tin cho cc hng mc cn hon
thnh, phc v cng tc thi cng cc hng mc tip sau.

B tr tng mt bng thi cng hp l t giao thng i li, hng dch chuyn theo
phng ngang v phng dc trnh chng cho.

Trong trng hp c s c xy ra (sai, hng, thin tai) cn s on kt, h tr ln

nhau ca cc Nh thu. Di s ch o ca Ban qun l d n cc Nh thu khn
trng khc phc cc li trn theo cp u tin ca tng hng mc

TH

YK

4. Cng tc chun b mt bng v thit b thi cng:

- Tin hnh cng tc giao nhn mc, chun b cc bi tp kt vt liu, phng tin
nhn lc thi cng, xc nh c th cc ngun v phng thc cung cp vt liu... Chun
b nguyn vt liu, phng tin nhn lc thi cng.
- Sau khi nhn c mc nh v do Ch u t giao, dng my trc c xc nh
ton b ng bao xung quanh cng trnh, dn ct t ct chun do Ch u t cung cp
xc nh ct ca cc hng mc cng trnh.
Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

- Xc nh v nh du bng cc mc ca cng trnh ngm thuc mt bng cng

trnh.
- Xc nh cc mc ch gii ca ton cng trnh. Tt c cc mc c dn ra ngoi
phm vi nh hng ca xe my thi cng, c nh v c bo v chu o c th nhanh
chng khi phc li cc mc chnh ng v tr thit k khi cn kim tra thi cng.
- Cng trnh c Nh thu xy dng bao quanh bng hng ro c che chn kn, c
b tr bo v 24/24 gi, pha cng ra vo c lp t bng hiu cng trnh, ghi y cc
thng tin v cng trnh theo quy nh.
- Tin hnh tp kt my mc, thit b phc v thi cng n cng trng sn sng thi
cng (iu hnh phng tin thi cng hp l, khng cc phng tin cha thi cng
gy nh hng n tin thi cng trn cng trng).

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4.1. Xy dng ln tri:

Do chi thi cng trong phm vi ta nh chung c cao tng do ngh ch u t

b tr phng trong ta nh tp kt v bo qun vt t thit b phc v cho cng trnh.

.,

4.2. Cung cp nng lng, in, cp nc, thot nc, thng tin lin lc phc v
thi cng:

AU

- in nng s dng trong cng tc thi cng cho cc hng mc cng trnh ch yu
l lp t nn lng in nng tiu th phc v thi cng khng nhiu. Nh thu ngh
ch u t h tr cung cp cho ngun in thi cng, khi Nh thu s b tr h thng
dy dn v t in v dn ti cc bng in nh phc v thi cng, c tip t an ton
theo ng tiu chun an ton v in hin hnh.

IA

- in sinh hot hng ngy c s dng mng li in ti cng trng c ngun in

t cc trm cao th hoc trm trung chuyn, c lp t ng h o in.

YK

- Nc dng cho sn xut v sinh hot: Nh thu lin h vi nh thu chnh lm

cc th tc cp nc cho qu trnh thi cng, sinh hot thng qua h thng cp nc hin
c.

TH

- Cng tc cung cp in, nc, thot nc, thng tin lin lc ti cng trng c
thc hin v tun th cc ch dn ca Ch u t, ng thi c chp nhn ca cc c
quan c chc nng ti a phng.
4.3. T chc iu ng my mc, thit b thi cng:
- Trn c s v nhu cu my mc, thit b thi cng ca cng trnh n v thi cng s
iu ng cc loi my mc, thit b thi cng ph hp n cng trng theo tin
cng vic yu cu.
- Cc loi my mc, thit b c giao cho b phn qun l vt t thit b ph trch bo
qun. B phn qun l vt t thit b chu trch nhim bo tr, sa cha, m bo my
mc lun tnh trng sn sng hot ng phc v cho vic thi cng, cng trnh tt nht.
4.4. T chc cung ng vt t, thit b:
- Tt c vt t, thit b s dng cho cng trnh phi m bo yu cu:
+ ng tiu chun do c quan thit k ra, trong cam kt v vt t thit b c cht
lng tng ng c Ch u t v c quan thit k chp nhn.
+ C hng mu v bin bn th nghim ca c quan c chc nng kim tra cht lng.
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Bin php t chc thi cng

+ Cc vt t m trong thit k khng cp n ng nhin tha mn cc yu cu qui

nh trong h thng tiu chun Vit Nam.
+ Ty theo tin thi cng ca cng trnh nh thu c k hoch b tr cung ng vt t
kp thi m bo cho cng trnh c thi cng lin tc ng vi tin d kin. Cc
loi vt t khi tp kt ti hin trng u c kho bi tp kt ph hp vi tng loi vt t
m bo cht lng vt t lun lun m bo ng yu cu k thut.

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Nh cung cp
vt t, thit b

AU

Xem xt h s
vt t, thit b

.,

Qu trnh Giao
nhn vt t, thit b

TH

YK

IA

Kim tra

Khng t

nh du nhn
bit

Bo qun

4.5. Cng tc kim tra thit b trc khi thi cng:

+ Kim tra v nhn lc, thit b thi cng lp t a vo cng trng.
+ Kim tra h thng qun l cht lng thi cng lp t cng trnh.
+ Kim tra giy php s dng cc my mc, thit b, vt t c yu cu an ton phc v
thi cng lp t cng trnh.
+ Kim tra v gim st cht lng vt t, vt liu v thit b lp t vo cng trinh theo
yu cu thit k bao gm: Kim tra giy chng nhn cht lng ca nh sn xut, kt
qu kim nh cht lng thit b ca t choc c c quan nh nc c thm quyn
cng nhn i vi vt liu, cu kin, thit b lp t vo cng trnh trc khi a vo lt
t cng trnh.
Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

II. T CHC THI CNG:

m bo c ng tin ra, t cht lng cao, cng ty s a ra mt
trnh t thi cng hp l, khoa hc cng vi vic huy ng nng lc v thit b v nhn
cng, vt t cn thit iu phi tt v nhp nhng, trnh chng cho gia cc u
mc cng vic, Thi gian thi cng c rt ngn nht mc c th m vn m bo
cht lng cho cng trnh.
1. Bin php thi cng tng th:
- Cn c vo c im cng trnh.
- Cn c vo h s thit k thi cng c ch u t ph duyt.
- Cn c vo nng lc thit b, nhn lc, k thut

AU

.,

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- Bin php thi cng, cc bin php khc v tin thi cng ca Nh thu da trn s
b tr hp l v t chc nhn s huy ng cho cng trnh vi cc phng n d phng,
cc trang thit b lin lc c Nh thu trang b ti cng trnh. Cc chng trnh, lch
lm vic gia cc bn lin quan v trong ni b Nh thu c lp chi tit n tng
ngi, tng t sn xut theo tun, theo thng, theo tng giai on c bit khc. Nhng
thay i do cc nguyn nhn ch quan, khch quan u c chng ti lu iu
chnh, nhm p ng tin thi cng cng trnh, xong trn ht l yu t cht lng, k
thut, m thut.

- trin khai thi cng, cng trnh Nh thu da vo bn v tng th mt bng v tin
hnh nh ct, tim, mc cho cc hng mc cng trnh, b tr thm cc mc ph cn
thit cho vic thi cng, cc tim ct c m bo c nh trong sut qu trnh thi cng.

IA

2. Cc hng mc thi cng:

- Xy dng trm cp gas trung tm

- H thng cng ngh trm cp gas trung tm

YK

- ng ng dn gas t trm n khu bp.

3. Trnh t thi cng c th :

- Thi cng xy dng phn trm cp gas trung tm;

TH

- Thi cng Lp t h thng ng ng cng ngh dn gas trong trm, lp t cc loi

thit b cng ngh, h thng in, h thng PCCC
- Thi cng lp t tuyn ng ng dn gas t trm gas n khu bp ta nh;
III. BIN PHP K THUT THI CNG
1. Phn thi cng cc hng mc khc ca h thng cp gas trung tm.
- Tip nhn mt bng.
- Lp li to mt bng, nh v cng trnh v cao trnh tng hng mc.
- Tp kt thit b, vt t.
- Tp kt my mc, nhn lc thi cng
1.1. Cng tc thi cng phn in:
- Mi ni dy phi qua hp cp, khng cho php ni trong tuyn dy.
- Cc im nhnh, r dy u phi u qua hp ni .
Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

- Vi nhng trng hp dy dn i trn nhng ng t ni trn tng phi i dy

sao cho m bo m thut.
1.2. Cng tc thi cng h thng tip a, san bng th cho h thng ng cng ngh
ta nh.
- Cc mi hn phi c m bo ng theo tiu chun v quy phm hin hnh v
bn cng nh chiu di ca cn hn. Trc khi hn cn phi co sch cc lp d bn
u thanh thp hn.
- Cc dy dn nm di mt t v cc cc tip a khng c lun trong ng nha
PVC. Nghim thu theo TCVN 46 1994.
1.3. Cng tc thi cng lp t h thng an ton PCCC

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- H thng PCCC phi m bo ng theo cc tiu chun hin hnh : TCVN

2622:1995, TCVN 6486:1999, TCVN 1977:1993
- Cng tc lp t h thng PCCC c thi cng b sung vi h thng PCCC ca
to nh. Vic lp t theo sau phn thi cng xy dng.

AU

.,

- Sau khi vic lp t h thng cng ngh hon tt th tin hnh lp t u bo r

gas, trang thit b cha chy ban u.
2. Phn thi cng - lp t ng ng cng ngh:

IA

Dng cho
vic khc

S m t cc bc thc hin

YK

Kim tra

u ni ng

TH

Pha ct vt t

Khng t

Th p,
nghim thu

Kim tra

Khng t

Sa cha

2.1. Cng tc chun b:

i vi ng ng dn gas gp DN50 SCH40, DN25 SCH 40, DN20-SCH40,
DN15-SCH40 bt mc, sn nh du tim ph cc trc ca cng trnh c gi ra ngoi
cch trc chnh >50cm trnh mt du trong qu trnh thi cng,
i vi cao thi cng: t cc mc chun, ct thit k sn o v bt mc ln cc b
mt tng cch sn 1m lp h thng ct phc v thi cng lp t ng ng trn sn
(da trn bin bn bn giao ct ca ch u t).
m bo khi thi cng lp t cc tuyn ng vo ng v tr thit k.
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Bin php t chc thi cng

i vi nhng v tr ng ng i qua sn, dm b tng th phi dng bin php

khoan l sau mi c trnh nh hng n kt cu ca cng trnh.
* Cng tc lm sch v bo v ng
ng trc khi lp t phi c lm sch bng chi nh r hoc phun ct, i vi
ng b bn bn trong bt buc phi dng my nn kh thng thi ht r st t v cc
tp cht bn bn trong ng. Cng tc hn s khng c bt u nu vn cha c
lm sch ng. Tt c cc u ng u bch sau mi ngy lm vic u c bt li bo
v khng cho si t nc bn i vo trong trong ng
2.2. Cng tc thi cng ng ng thp
2.2.1. Cng tc ct ng

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Phng php ct s c thc hin ph hp vi tng loi vt liu v cc on ct

ng nh bn v weldmap (s mi ghp hn).
Cng tc ct ng theo thit k v phi c thc hin theo ng trnh t hng dn,
khng gy h hi cho ng v lp bo v, mt ct ng phi lng nhn v vung gc vi
tim ng (hay vt gc nu cn) thc hin mi ni.

AU

.,

Vic ct ng c thc hin vi my ct chuyn dng m bo chiu di ng, cc

mi ct theo ng yu cu.
ng thp cacbon s c ct bng my ct 350 hoc bng m ct kh.
i vi ng c ng knh < DN150 (168mm) s c ct bng my ct
350 (hnh 1)

i vi nhng ng c ng knh > DN150 (168mm) s c ct bng m

ct kh oxy gas

IA

YK

Cng tc ct ng bng my
ct 350 cn phi c tm

TH

chn bo v m bo an ton,
trnh cc ht mi hay cc mnh
v vng ra gy tai nn cho
ngi khc.
(Hnh 1)
ng ct phi vung gc vi ng tm ng. Sau khi ct lm sch cc vt ct,
khng mt ca bm vo mt trong v mt ngoi ca ng
i vi ng thp trng hay thp hp kim c hm lng crom cao > 3% phi c
ct bng ct chuyn dng hoc ct bng Plama.
* G lp cc phn on cc ng ng cng ngh trong trm c chia da theo
thit k:
- Nhng phn on ng cng ngh trong trm c gia cng ti mt bng thi cng.
- Chun b cc vt t ph, vt t chnh theo yu cu ca thit k ( VD: ng thp c
DN50 - SCH 40, DN25 - SCH 40, Ct T v cc ph kin km theo)
Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

- Ly du ct on ng theo ng chiu di thit k, mi sang phanh, hn nh cc

ph kin sau lm sh v trang tr rnh hn theo ng hng dn ca quy trnh hn.
- Kim tra li ton b cc kch thc ca on ng trc khi hn in y
* Hn cc phn on ng cng ngh:
- Da theo hng dn quy trnh hn c ph duyt.
- Chun b my mc vt t thit b hn
- Th hn c cp chng ch
- Hn v theo di cc thng s hn nh : Dng in, in p, tc hn ...theo nh
hng dn ca quy trnh hn.

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- sau khi hn xong tin hnh kim tra mi hn bng mt thng pht hin cc li
khuyt tt kp thi sa cha.
* Kim tra cht lng mi hn

- Ton b cc mi hn phi c kim tra bng mt thng 100% v hnh dng v

kch thc mi hn.

AU

.,

- Kim tra cc mi hn bng t tnh, thm thu 100%.

* Cng tc lp t thit b cng ngh trong trm gas

- Cng tc ny c thc hin sau khi thc hin xong phn xy dng hon thnh
theo thit k c ph duyt.

2.2.2. Cng tc u ni:

IA

- Lp t cc loi van kha, van ngt khn cp, van an ton, van iu chnh p sut,
van t ng chuyn dng cho ng hi...;

TH

YK

Vi mi loi mi ghp (hn, ren, bulong, kp..) s cho ta mt quy trnh thc hin
khc nhau. V vy cn cn c trn bn v thit k tin hnh phng thc thc hin
cho ph hp. Ngoi ra, tin li v thi cng nhanh chng, cn li dng cc v tr ca
thit b ph, xc nh v tr u ni trn cc thit b ph , lp ng t thit b ph
theo thit k hoc theo cc to ghi trn bn v, i chiu vi mt bng thc a,
xc nh to thc t ca tng on ng, t mi tin hnh cng tc lp t c
chnh xc v nhanh chng.
Trc khi ni ng phi kim tra chc chn khng c vt l bn trong ng, lm sch
mt ca, rc, du m cn st li bn trong v tin hnh u ni theo bn v thit k cho
tng loi mi ghp khc nhau. C mt vi kiu mi ghp c trng cho ng ng sau:

2.2.2.1

u ni bng phng php hn:

a. Chun b u ni
Phng php u ni ng bng hn cho php ta c th tin hnh ch to cc
on ng c sn bng cch hn cc on ng nh ct thnh mt on ng c
sn ri mang i lp t ti cng trng. Vic hn cc on ng nh s lm
tng nng xut thi cng lp t v iu kin thi cng d dng hn, cho php ta c
th quay ng v hn m khng phi dng n cc thit b cn chnh chnh xc
nh khi lp t. Cng tc ch to cc on ng v lp t ti cng trng u
tun theo mt quy trnh nh sau:
Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

Ct ng

kim tra lm
sch bn trong

vt mp ng

u ni ng

LT
D

cun bng keo

Sa cha,
Hn
bi a-x-tn
ch hn
th p
Ti cc v tr mi ghp hn s c bi a-x-tn v bng keo bo v ng khi b
r trc khi hn, ng thi khng cho cc bi bn khc i vo trong ng.

.,

Bi a-x-tn ri cun bng

keo bo v ng v mi ghp
hn
(Hnh 2) u ni ng chun b cho hn

AU

Fit-up ng ch hn

TH

YK

IA

u ni on ng vi nhau hoc u ni on ng vi thit b, trc ht

phi kim tra v tr cn ni ti thit b, xem ''sang phanh ''hay cha (thng
thng th ti v tr ny c ''sang phanh '' t ni sn xut ). Cn pha u
ng, nu cha sang phanh, th ta phi gia cng ''sang phanh', gc '' sang phanh
'' thng l 600. Gc sang phanh, kch thc phi m bo k thut (Hnh 3)
v sinh mi sang phanh bng chi thp v gi sch i vi ng thp trng cn
phi ra bng axeton hoc axits long.

(Hnh 3) chun b mi
ghp

Dng phng tin, hoc thit b nng, a hai on ng vo v tr, ng to

thit k, hai u ng tin gn st nhau, ng tm vi nhau v song song vi
phng ngang, khe h gia chng t 1.5 3 mm (Hnh 4).
Trong lc ny hai on ng tm thi c treo bng cp thp hoc pa -lng hoc
''k '' bng gi tm . Ri dng thit b vi chnh iu chnh ng tm ca chng
cng nh khe h ca chng, sao cho pha trong lng ng phi thng, phng v
khng c g, trnh dng chy xoy ca mi cht ti im ni, lm gim tui
th ca ng, cng nh lm gim lu lng dng chy. Trong mt s mi ghp
ngi ta dng cc vin trn, c dy nh nhau hoc cc vin bi c cc ng
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Bin php t chc thi cng

knh nh nhau (vin trn hoc vin bi phi c mc vt liu ging vi mc vt liu
ca ng), lm ''c '' gi nguyn hai u ng mi c cn chnh. Ch cc
vin trn ny phi c ''nh '' vo hai u ng. Sau khi hn ''nh '', c th tho
vin trn, ri tin hnh hn theo qui trnh hn.

Nivo nh mt
phng

Chi tit A

Dy treo

AU

.,

LT
D

Dy treo

IA

(Hnh 4) u ni ng

b. Quy trnh hn v th hn

TH

YK

Chi tit A
Trc khi tin hnh hn ng phi thit lp quy trnh hn bao gm mt s
thng s c bn: phng php hn; vt liu c bn (vt liu ng); que hn;
kh bo v; gia nhit v x l nhit; t th hn; ch hn (dng in, in
p, tc hn..); k thut hn.. chng t rng quy trnh hn l ph hp,
ta s tin hnh lm bo co quy trnh hn bng cch to ra mt mi hn vi
cc thng s nh trn trn mt mu hn ng ri tin hnh th ph hy ti
mt phng th nghim hp chun theo ng tiu chun ASME IX hoc
AWS D1.1/ D1.1M:2006. Kt qu ca bo co t chng t rng cht
lng hn l m. y ta s tin hnh lm mt bo co cho hn ng thc
hin bi phng php hn h quang tay vi que hn thuc bc SMAW.
c. Trnh t thc hin hn

i vi mi hn i u phi thc hin ng quy trnh hn nh sau:

Hn lp lt bng lp hn Tig.
Hn ph bng hn h quang bng que ng knh 3,2 hoc 4mm.
Yu cu v mi hn phi c lp y, chiu cao mi hn phi cao
hn mt ngoi ca ng khng c php vt qu 3mm.

Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

li bn trong khng c php qa 2 mm

2

c bit trong mt s h thng ng yu cu k thut hn cao hn. Trc khi

hn ngi
1 ta phi yu cu ''gia ''nhit mi hn ti mt nhit yu cu. Sau
mi c tin hnh hn. Trong qu trnh hn phi c che gi,3che ma.
1 nhit thch hp theo
Sau khi hn xong mi hn phi c '' '' ti mt
yu cu c th ca tng tuyn ng trong mt thi gian nht nh cho n khi
nghn
c D
> 73mm
D 73mm
mi hnng
ccngui
ti nhit thng. Sau mi
c
v sinh sch
s v tin hnh kim tra cht lng mi hn. Qui trnh kim tra mi hn c
(Hnh 5)php
Trnh
hn ng
thc hin mt trong cc phng
nhtsau:

LT
D

Kim tra bng mt thng.

AU

.,

Kim tra bng bin php siu m (pht hin cc r r, nt b mt..)

Cui cng l dng phng php th p lc.

IA

d dng cho cng tc qun l mi hn ng thi d kim sot mi hn.

Trn mt tuyn ng phi qui c chung v s th t mi hn. Trn mi mi
hn, hn xong phi c ghi y cc thng tin:

i vi cc ng ng cng ngh LPG th thng thng tin hnh kim tra

bng mt thng kt hp siu m 100% s lng mi hn, sau th p l
ph hp.

YK

S th t mi hn
Ngi hn

Ngy hn

TH

Ngy kim tra bng mt thng

d. Sa cha mi hn
Trong trng hp mi hn khng t yu cu k thut phi ct ra hn li. i
vi ng thp cacbon mp mi hn phi c mi su vo trong ng qua 2mm.
Cn i vi ng thp trng x c ct v mi bn cch tm mi hn 25mm mc
ch lm ht vng nh hng nhit. Sau tin hnh cng vic hn nh trn.
3.2.2.1. u ni bng ren:
u ni bng phng php ren ch tin hnh cho cc ng c ng knh danh
ngha DN65 (73mm) tr xung hoc cc ng trng km. u ni bng ren
khng th tin hnh ti xng v u ni cc on nh trong hn, m phi u ti
hin trng. V th vic kho st o c khong cch thc t so vi thit k l rt
Nh thu: Thit B Thy Kh Chu www.Thibivi.com

Bin php t chc thi cng

quan trng. t mi tin hnh ct v u ni ng. C th tin hnh theo mt

trnh t nh sau:
Kho st v ct
ng

Ren ng trn
my ren

Cun dy ay
v sn

Lp t gi
ng

IA

AU

.,

LT
D

gi v
sa
ng
Th p a.
li,Lp t cc
Tho
Kim tra th
u ni ng
Vnghim
ng renthu
hu ht l loi
c r
ng
(< ng
DN65)ng
nn khi lp t nu chu
cha
r ngknh nh p
nhiu tc ng bn ngoi s khin cho cc mi ghp ren d b ph hy lm r r
mi ghp. V vy, trc khi lp t ng ren cn phi tin hnh lp t cc gi
ng m bo c th c nh v tr cc ng trn gi ngay trong qu trnh vn
ren.

YK

(Hnh 6) Lp t cc gi ng

b. Gia cng ren

TH

Sau khi ct thng ng v lm sch ba via, s tin hnh ren ng bng my ren vi
bc ren v chiu di ren theo quy nh. ng ren trn ng phi l kiu ren tiu
chun c dng cn, tun th theo cc tiu chun v ren ng ca nh sn sut.
Ren ng bng my gia cng ren c gn b phn t ng nh kch thc. Ct
thng gc vi tm ng, ct dn v u sao cho lp ct c trn lng. Ty theo
tng loi ng m vi mt trong ca u ng ta tin hnh cho lng du ct thch
hp, hoc cho du ct u vo b phn ct.khi du b i mu do b ln nc th
phi thay du mi. Khi rng b li lm th phi thay li ta r. Xc nhn chiu di
phn ren.
c. u ni mi ghp ren ng
Khi lp ng phi kim tra v lm sch du ct, nc, bi bm vo ren, bn
trong ng hoc mt ct ng. Khi ni ren, cun dy ay theo chiu ren ri dng 1
lng va sn ph ln b mt (khng dng bt mattic hoc vi). Khi vn,
dng tay vn ren ri sau dng kim sit ng thch hp vi ng knh ca ng
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Bin php t chc thi cng

thch hp vi ng knh ca ng v vn cht li (thao tc theo ng quy nh).

Sau khi ni ren dng sn ph ln cc rn d v du ca kim sit ng.

d. u ni bng bu lng:
Cng tc u ni bng bu lng, chnh l vic thc hin mi ghp bng bu
lng thng qua hai mt bch. C th tin hnh theo trnh t sau:

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Trc ht phi v sinh hai mt bch, co b lp m, nh r, lau chi bng

r sch

.,

Dng phng tin v thit b nng, a hai on ng cn u ni vo v tr

thit k, a hai bch cn u ni tin gn st nhau, dng ''con tt '' c
nh chng vi nhau.

AU

Treo tm hai on ng cn u ni bng cp thp hoc gi tm, sau

tin hnh lp cc b bu lng cn li.

Tin hnh sit bu lng theo qui trnh sau:

YK

IA

Theo chu vi ca mt bch, xit cht cc bu lng bng tay. Cng theo
chu vi mt bch, xit mt bu lng mt v tr bt k, ti v tr 1800 xit
bu lng th hai. Ti v tr 2700 v 3600 xit bu lng th 3 v th 4 .Sau
xit '' ui ''cc b bu lng khc cho ht chu vi ca bch v xit ''
ui ''ngc li cng ht chu vi ca bch, sao cho cht. Trong mt s
trng hp ngi ta yu cu phi dng c l lc xit bu lng nhm
m bo cht v lc xit ng u.

TH

Khi ton tuyn ng c lp hon chnh, ta tin hnh lp giong, tin

hnh lp nh sau: Tho ''ni ''cc b bu lng, dng pa lng, kch ko dn
hai mt bch v a giong vo, cn chnh giong v li tin hnh lp v
xit bu lng nh ni trn.

e. u ni on ng nh vi ng ng chnh
Mc ch yu cu:
Nhm u ni cc thit b o, nh o nhit , p sut... sau khi tuyn
ng lp t hon chnh phc v vic vn hnh sau ny. Yu cu lp ng to
cn thit nh thit k, sao cho vic lp cc thit b o c d dng v m
bo k thut.
Cc bc tin hnh
- Bc 1:
Gia cng mt on ng bng cch ly mt on thp dn = 25, l = 100,.mt
u c '' khoan mi '' bng mi khoan ng knh t 8 n 10 mm thng tm
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su t 50 n 70 mm, u cn li c sang phanh. Trn v tr ng cn lp thit

b o, c khoan mt l c ng knh t 12 n 16 mm. Lp on thp va gia
cng vo l khoan va c khoan nh hnh v v c hn li sao cho mi hn
phi c ngu hon ton.
- Bc 2:
Dng my khoan c ng knh t 10 n 14 mm tu theo yu cu tng loi
thit b o, khoan thng vo mi khoan ''mi '' trn cho ti ng knh trong
ca ng chnh. Cui cng c mi ghp ch T.

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Trong mt s trng hp lp trc tip thit b o, ng thi thit b o

yu cu ni bng gien Cn phi '' ta r '' on ng mi lp trn, sao cho vic
lp thit b c d dng.

AU

.,

Trng hp ng nhnh c ng knh nh hn ng chnh (thng thng vo

khong 1 inch tr xung ) ta nn tin hnh khoan dn ri dng m kh thi l cho
rng tng i, sau ly mi l mi u xung quanh nh di y (Hnh-8)

ng nhnh
ng chnh

YK

IA

Mi ghp hn

(Hnh 8) Quy cch u ni ng ng nhnh (khi khng dng T gim)

Cng tc sn bo v ng ng:

TH

Trc khi sn ng ng phi c lm sch cng nghip bng my nh bi

cm tay hoc r lau. Sau tin hnh sn bng tay. ng c sn 3 lp.(1 lp
chng g v 2 lp mu ). Sn s dng sn cng nghip
Nhn s v my thi cng: Nhn s huy ng ti thiu l 5 n 10 ngi,
cc my mc ph v thi cng ti thiu khng k d phng phi c: 01 My
khoan b tng; 02 My c b tng ; 01 My ct ng; 01 My ren ng ; 01 My
hn h quang ; 04 b Km nc ; 04 thc dy o mt di 10m; Dng c c kh
c nhn 160 b; Gio thi cng 05 b.
- Cng tc sn bo v ng ng tun th theo TCXDVN 378 2006. Khi hon
thnh cng tc vn hnh chy th tin hnh sn 2 nc lt. bo v tt c cc ng ng
tip xc trc tip vi mi trng bn ngoi. Sau khi sn lt, sn thm hai nc sn
mu ch th ca ng ng dn kh gas theo quy nh (vng cam)

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Bin php t chc thi cng

3.4.5. Lp t thit b (van kha cc loi)

AU

.,

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D

m bo an ton cho van, thng phi li mt khong cch lp van,

c th dng bu lng lp khng ch khong cch sau khi h thng lp hon
chnh mi tin hnh lp van.

Lp t van

Lp t lc ch Y

IA

(Hnh 9) Quy cch u ni van v thit b ng ng bng ghp bch

i vi loi van lp bng phng php hn:

Nu c van lp cng vi ng th ta lp bnh thng nh lp ng vi ng.

YK

Nu khng c van lp cng vi ng, ta lm nh sau:

TH

Trong qu trnh lp ng, ti v tr cn lp van, ta li mt khong cch bng

khong cch ca van cng vi tng hai khe h nh hnh ( H - 9 ).. c mt
khong cch nh trn c nh ta phi dng cc thanh thp hn c nh gi
nguyn khong cch nh mun.
Sau khi lp ton b tuyn ng, mi tin hnh lp van: trc ht phi v
sinh van, v sinh hai u ng, tho b thanh thp khng ch, xc nh v tr treo
pa lng. Dng pa lng c treo nng van ln v tr theo yu cu.
Tin hnh cn chnh nh cn chnh ng vi ng
Ch :
lp van kiu ny cn phi :
- Hai on ng cn ni vo hai mt ca van, lc u cn phi cn chnh ng
tm, ng thi tm ca chng phi song song vi phng ngang.
- Hai mt phng P1 v P2 ca van phi song song vi nhau v ng thi cng
vung gc vi phng ngang
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Bin php t chc thi cng

- Khong cch X1 phi tho mn khe h mi hn c m bo k

thut.

4.3. Quy trnh th kn, th p lc ng ng:

4.3.1. M t h thng:

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H thng ng ng dn gas ti trm gas trung tm qua thit b van kha, van
chuyn dng t ng ca pha hi, sau qua van iu chnh p sut cp I (t ti trm
gas trung tm) gim p sut kh gas xung cn (0,7- 1)bar. Kh gas theo ng ng
thp c Dn50-SCH40 i n khu bp ca khu nh hng. Ti khu vc bp c lp t t
k thut cha van kha chnh, ng h o gas tng c lp h thng cp gas trong
khu bp vi c h thng khi xy ra s c hoc khi bo dng sa cha.
4.3.2. Phn trm gas trung tm:

AU

.,

ng dn gas s dng ng thp c DN50-SCH40, DN25 SCH40 lin kt ni hn

TIG.
p lc thit k :

16 kg/cm2

p lc lm vic:

5-7 kg/cm2

4.3.4 Phn ng ng t trm gas n khu bp :

p lc thit k :

p lc lm vic:

2 kg/cm2

0,03 - 1 kg/cm2

YK

IA

ng dn gas s dng ng thp c DN25-SCH40, DN15 SCH40 lin kt ni hn

TIG.

4.4. Nhng quy nh ca qui nh ca quy trnh th p lc

Quy trnh th p phi tun theo trnh t sau:

TH

a. Th bn.
b. Th kn.

Cc thng s p lc v thi gian duy tr p lc trong qu trnh th p:

4.4.1. Phn ng ng ti trm gas

a. Th bn:
-

p lc th

: 10,5 kg/cm2

Thi gian duy tr p lc

: 30 pht

Khong dao ng

:0

Mi cht th

: kh nn

b. Th kn:
-

p lc th

: 7,5 kg/cm2

Thi gian duy tr p lc

: 24 h.

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Bin php t chc thi cng

Khong dao ng

:0

Mi cht th

: kh nn

4.4.2. Phn ng ng t trm n khu bp:

a. Th bn:
p lc th

: 1,5 kg/cm2

Thi gian duy tr p lc

: 30 pht

Khong dao ng

:0

Mi cht th

: kh nn hoc kh Nit

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b. Th kn:
p lc th

: 1 kg/cm2

Thi gian duy tr p lc

: 24 h

Khong dao ng

:0

Mi cht th

: kh nn hoc kh Nit

AU

.,

4.4.3. Quy trnh th p:

Bc 1: Khm bn ngoi

Kim tra l lch ng, van v chng ch vt liu ca cc ph kin kt ni

Bin bn lp t h thng.

Kim tra khm xt bn ngoi pht hin cc vt nt, rn, mp v.v trc
khi tin hnh th.

Kim tra cc ph kin dng c o kim v an ton, cc chi tit bt sit b mn,
cc mi ni v.v

Kim tra c lp cc v tr nh th xem c bt kn cha liu c b r r

trong qu trnh th khng.

TH

YK

IA

Bc 2:
-

Dng thit b chuyn dng a , kh nn vo h thng ng ng

Tng t t p lc ln n 25% p lc th (xem quy nh ti mc 4.3.2)

Tip tc tng t t p lc ln n p lc th

Duy tr p lc theo thi gian quy nh (xem quy nh ti mc 4.3.2)

Bc 3:
-

Trong thi gian duy tr p lc. Dng nc x phng kim tra ti cc v tr lp

ghp bng bch, ren, mi hn. Nu p lc trn ng ng gim th c mi
ni b x h.

Tin hnh cc gii php khc phc v tr x h ( cc v tr bt bch v c lp

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on ng th bng van )
-

Tin hnh li bc 2.

Trong trng hp pht hin thy cc vt nt hoc x h qua cc mi ni hn.

Gim p lc v n gi tr bng "0".

Dng ngay vic th p.

Tu theo tnh trng m tin hnh hn bt li hoc thay vt t mi.

Bc 4:
Lp bin bn nghim thu vic thc hin qu trnh th
Quy trnh lm sch ng ng :

4.4.

Kh tr c np vo v x ra nhiu ln ui khng kh ra khi ng ng.

ng ng phi c lm sch cho n khi nng oxy trong ng ng gim
xung di 2% theo th tch.

Trc khi cho LPG lng vo trong ng ng lng, LPG hi phi c np vo

trong ng ng t bnh cha trc trnh s tc ng ha hi tng p t ngt
ln ng ng.

TH

YK

IA

AU

.,

LT
D

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