Professional Documents
Culture Documents
U BLOWOUT PREVENTERS
FOR SURFACE APPLICATIONS
Initial Release A1
March 1999
Revision 02
December 2003
PREFACE
The procedures included in this book are to be performed in conjunction with
the requirements and recommendations outlined in API Specifications. Any repairs to the equipment covered by this book should be done by an authorized
Cameron service representative. Cameron will not be responsible for loss or expense resulting from any failure of equipment or any damage to any property or
injury or death to any person resulting in whole or in part from repairs performed by other than authorized Cameron personnel. Such unauthorized repairs shall also serve to terminate any contractual or other warranty, if any, on
the equipment and may also result in equipment no longer meeting applicable
requirements.
File copies of this manual are maintained. Revisions and/or additions will be
made as deemed necessary by Cameron. The drawings in this book are not
drawn to scale, but the dimensions shown are accurate.
This book covers Cameron U Blowout Preventers, which are products of Cooper
Cameron Corporation.
Cooper Cameron Corporation
Cameron Division
P.O. Box 1212
Houston, Texas 77251-1212
713-939-2211
http://www.coopercameron.com
TC1403
TC1403
Contents
Single Open-Face Flange or Clamp Hub Dimensions . . . . . . . . . . . 6
Double Open-Face Flange or Clamp Hub Dimensions. . . . . . . . . . . 8
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hydraulic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications and Accessories . . . . . . . . . . . . . . . . . . . . . . . 18
Large Bore Shear Bonnets . . . . . . . . . . . . . . . . . . . . . . . . . 19
Tandem Boosters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ram Hang-Off Weights and Shear Requirements . . . . . . . . . . . . . 21
Pipe Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Shearing Blind Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
DSI and DVS Shear Rams . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Variable Bore Rams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Flexpackers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CAMRAM 350 Packers and Top Seals . . . . . . . . . . . . . . . . . . 34
Rams for Multiple Completions . . . . . . . . . . . . . . . . . . . . . . 35
Bonnet Rebuild Softgoods Kits . . . . . . . . . . . . . . . . . . . . . . . 36
Bonnet Seals and Connecting Rod Seals . . . . . . . . . . . . . . . . . . 38
Bonnet Seal Carriers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
U BOP Operation and Maintenance . . . . . . . . . . . . . . . . . . . . 40
I. Physical Data . . . . . . . . . . . . . .
II. Applicable Operating Characteristics .
III. Disassembly Procedure . . . . . . . . .
IV. Assembly Procedure . . . . . . . . . .
V. Operation and Installation Procedures
VI. Maintenance Procedures . . . . . . . .
VII. Testing. . . . . . . . . . . . . . . . . .
VIII. Storage . . . . . . . . . . . . . . . . .
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40
42
43
45
48
49
50
52
TC1403
The capital letters in the following designations refer to the U BOP dimensional views below and dimensional charts shown on the following page.
A-1
A-2
A-3
A-4
B-1
B-2
C
D
E-1
E-2
F-1
F-2
G
OPEN
Single U BOP
SD-017499
TC1403
Pressure
Rating
(psi)
Vertical
Bore
(in.)
A-1
(in.)
A-2
(in.)
A-3
(in.)
A-4
(in.)
B-1
(in.)
B-2
(in.)
C
(in.)
E-1
(in.)
E-2
(in.)
F-1
(in.)
F-2
(in.)
G
(in.)
Approx.
Weight
(lb)
7-1/16**
3000
7-1/16
74.000
109.500
24.062
20.250
8.750
7.844
5.50
2600
7-1/16**
5000
7-1/16
74.000
109.500
27.500
25.188
20.250
10.406
9.250
9.625
8.469
5.50
2800
7-1/16
10,000
7-1/16
74.000
109.500
30.562
27.188
20.625
11.062
9.375
12.031
10.344
5.50
3550
7-1/16
15,000
7-1/16
74.000
109.500
31.812
20.625
11.688
12.656
5.50
3800
11**
3000
11
96.250
146.875
29.062
25.125
9.812
10.531
6.75
5300
11**
5000
11
96.250
146.875
110.125
150.188
34.312
29.312
25.125
12.438
9.938
13.156
10.656
6.75
5600
11**
10,000
11
96.250
146.875
110.125
150.188
35.688
32.188
25.750
13.125
11.375
13.844
12.094
6.75
6400
11 Model 79
15,000
11
124.000
175.312
124.500
167.125
44.812
33.875
32.000
16.688
11.219
17.781
12.312
9.25
10,300
13-5/8
3000
13-5/8
112.125
171.500
122.688
166.062
31.312
29.250
10.312
11.531
7.50
7200
13-5/8
5000
13-5/8
112.125
171.500
122.688
166.062
33.812
31.938
29.250
11.562
10.625
12.781
11.844
7.50
7700
13-5/8
10,000
13-5/8
114.125
172.750
124.688
167.312
41.688
32.812
30.250
15.125
10.688
17.094
12.656
7.50
10,300
15,000
13-5/8
139.000
214.375
152.250
205.500
53.688
42.000
39.500
21.375
15.500
22.844
17.000
8.00
23,700
16-3/4 Model B
3000
16-3/4
127.250
204.562
147.250
199.375
40.062
31.750
35.750
13.312
9.156
15.406
11.250
9.25
13,700
16-3/4 Model B
5000
16-3/4
129.250
202.125
149.250
202.250
43.062
34.938
35.750
14.812
10.750
16.906
12.844
9.25
13,750
16-3/4**
10,000
16-3/4
139.000
218.375
155.500
212.000
49.688
41.938
39.500
19.375
15.500
20.219
16.344
9.25
23,300
18-3/4
10,000
18-3/4
156.375
242.125
166.500
226.625
56.000
43.234
42.500
20.500
13.875
22.000
15.344
12.00
28,900
20-3/4
3000
20-3/4
143.688
226.812
163.938
223.875
40.562
33.312
39.516
14.312
10.688
16.281
12.656
8.00
13,650
21-1/4
2000
21-1/4
143.688
226.812
163.938
223.875
37.188
33.312
39.516
12.625
10.688
14.594
12.656
8.00
13,250
21-1/4
5000
21-1/4
164.250
247.250
180.938
239.250
50.938
46.125
42.500
17.969
17.188
18.719
14.688
13.50
30,000
21-1/4**
10,000
21-1/4
163.375
250.375
181.125
239.500
66.000
53.000
47.250
24.531
18.031
26.250
19.750
13.50
34,650
26-3/4
3000
26-3/4
169.625
275.375
48.312
46.250
17.438
19.906
8.00
24,000
Size
(in.)
Pressure
Rating
(psi)
Vertical
Bore
(cm)
A-1
(cm)
A-2
(cm)
A-3
(cm)
A-4
(cm)
B-1
(cm)
B-2
(cm)
C
(cm)
E-1
(cm)
E-2
(cm)
F-1
(cm)
F-2
(cm)
G
(cm)
Approx.
Weight
(kg)
7-1/16**
3000
17.9
188
278
61
51
22
20
14
1179
7-1/16**
5000
17.9
188
278
70
64
51
26
23
24
22
14
21270
7-1/16
10,000
17.9
188
278
78
69
52
28
24
31
26
14
1610
7-1/16
15,000
17.9
188
278
81
52
30
32
14
1724
11**
3000
27.9
244
373
74
64
25
27
17
2404
11**
5000
27.9
244
373
280
381
87
74
64
32
25
33
27
17
2540
11**
10,000
27.9
244
373
280
381
91
82
65
33
29
35
31
17
2903
11 Model 79
15,000
27.9
315
445
316
424
114
86
81
42
28
45
31
23
4672
13-5/8
3000
34.6
285
436
312
422
80
74
26
29
19
3266
13-5/8
5000
34.6
285
436
312
422
86
81
74
29
27
32
30
19
3493
13-5/8
10,000
34.6
290
438
317
425
106
83
77
38
27
43
32
19
4672
15,000
34.6
353
545
387
522
136
107
100
54
39
58
43
20
10,750
16-3/4 Model B
3000
42.5
323
520
374
506
102
81
91
34
23
39
29
23
6214
16-3/4 Model B
5000
42.5
328
513
379
514
109
89
91
38
27
43
33
23
6237
16-3/4**
10,000
42.5
353
555
395
538
126
107
100
49
39
51
42
23
10,569
18-3/4
10,000
47.6
397
615
423
576
142
110
108
52
35
56
39
30
13,109
20-3/4
3000
52.7
365
576
416
569
103
85
100
36
27
41
32
20
6192
21-1/4
2000
54.0
365
576
416
569
94
85
100
32
27
37
32
20
6010
21-1/4
5000
54.0
417
628
460
608
129
117
108
46
44
48
37
34
13,608
21-1/4**
10,000
54.0
415
636
460
608
168
135
120
62
46
67
50
34
15,717
26-3/4
3000
67.9
431
699
123
117
44
51
20
10,886
TC1403
The capital letters in the following designations refer to the U BOP dimensional views below and dimensional charts shown on the following page.
A-1
A-2
A-3
A-4
B-1
B-2
C
D
OPEN
OPEN
Double U BOP
SD-017498
TC1403
Press.
Rating
(psi)
Vert.
Bore
(in.)
A-1
(in.)
A-2
(in.)
A-3
(in.)
A-4
(in.)
7-1/16**
3000
7-1/16
74.000
109.500
7-1/16**
5000
7-1/16
74.000
109.500
7-1/16
10,000
7-1/16
74.000
109.500
7-1/16
15,000
7-1/16
74.000
11**
3000
11
11**
5000
11**
10,000
11 Model 79
15,000
B-1
(in.)
B-2
(in.)
C
(in.)
41.00
18.562 20.250
109.500
49.875
96.250
146.875
49.250
11
11
11
E-1
(in.)
H-2
(in.)
J
(in.)
Approx.
Weight
(lb)
25.688
11.438
5000
27.094
25.938
11.188
5200
5.50
29.125
27.438
12.562
6400
5.50
29.750
12.562
6750
10.531
6.75
30.000
13.438
9900
9.938
13.156
10.656
6.75
32.625
30.125
13.438
10,200
11.375
13.844
12.094
6.75
33.312
31.562
13.438
11,300
17.781
12.312
9.25
41.625
36.156
15.688
18,400
F-2
(in.)
G
(in.)
H-1
(in.)
7.844
5.50
9.625
8.469
5.50
9.375
12.031
10.344
11.688
12.656
16.562 25.125
9.812
96.250
12.438
96.250
13.125
16.688
11.219
B***
(in.)
E-2
(in.)
F-1
(in.)
8.750
10.406
9.250
11.062
17.438 20.625
13-5/8
3000
13-5/8
15.438 29.250
10.312
11.531
7.50
32.375
14.562
14,300
13-5/8
5000
13-5/8
11.562
10.625
12.781
11.844
7.50
33.625
32.688
14.562
14,800
13-5/8
10,000
13-5/8
15.125
10.688
17.094
12.656
7.50
40.062
35.625
17.438
18,400
15,000
13-5/8
21.375
15.500
22.844
17.000
8.00
49.438
43.562
20.062
43,250
39.500
16-3/4 Mod B
3000
16-3/4
13.312
9.156
15.406
11.250
9.25
39.125
34.969
16.562
26,650
16-3/4 Mod B
5000
16-3/4
14.812
10.750
16.906
12.844
9.25
40.625
36.562
16.562
26,940
16-3/4**
10,000
16-3/4
19.375
15.500
20.219
16.344
9.25
47.438
43.562
18.812
43,500
18-3/4
10,000
18-3/4
20.500
13.875
22.000
15.344
12.00
51.500
44.875
19.125
56,950
20-3/4
3000
20-3/4
14.312
10.688
16.281
12.656
8.00
39.875
36.250
17.562
25,550
21-1/4
2000
21-1/4
12.625
10.688
14.594
12.656
8.00
38.188
36.250
17.562
25,150
21-1/4
5000
21-1/4
17.969
17.188
18.719
14.688
13.50
49.031
45.000
17.625
58,000
21-1/4**
10,000
21-1/4
47.250
24.531
18.031
26.250
19.750
13.50
58.594
52.094
20.562
65,500
26-3/4
3000
26-3/4
169.625 275.375
Size
(in.)
Press.
Rating
(psi)
Vert.
Bore
(cm)
A-1
(cm)
A-2
(cm)
78.875
7.438
46.250
17.438
19.906
8.00
48.000
22.562
44,200
A-3
(cm)
A-4
(cm)
B-1
(cm)
B-2
(cm)
B***
(cm)
C
(cm)
E-1
(cm)
E-2
(cm)
F-1
(cm)
F-2
(cm)
G
(cm)
H-1
(cm)
H-2
(cm)
J
(cm)
Approx.
Weight
(kg)
7-1/16**
3000
17.9
188
278
104
47
51
22
20
14
65
29
2268
7-1/16**
5000
17.9
188
278
112
106
48
51
26
23
24
22
14
69
66
28
2359
7-1/16
10,000
17.9
188
278
124
115
44
52
28
24
31
26
14
74
70
32
2903
7-1/16
15,000
17.9
188
278
127
44
52
30
32
14
76
32
3062
11**
3000
27.9
244
373
125
42
64
25
27
17
76
34
4491
11**
5000
27.9
244
373
280
381
138
126
42
64
32
25
33
27
17
83
77
34
4627
11**
10,000
27.9
244
373
280
381
142
133
42
65
33
29
35
31
17
85
80
34
5126
11 Model 79
15,000
27.9
315
445
316
424
177
149
36
81
42
28
45
31
23
106
92
40
8346
13-5/8
3000
34.6
285
436
312
422
136
39
74
26
29
19
82
37
6486
13-5/8
5000
34.6
285
436
312
422
142
137
39
74
29
27
32
30
19
85
83
37
6713
13-5/8
10,000
34.6
290
438
317
425
169
147
32
77
38
27
43
32
19
102
90
44
8346
15,000
34.6
353
545
387
522
208
178
25
100
54
39
58
43
20
126
111
51
19,618
16-3/4 Mod B
3000
42.5
323
520
374
506
167
146
34
91
34
23
39
29
23
99
89
42
12,088
16-3/4 Mod B
5000
42.5
328
513
379
514
175
154
34
91
38
27
43
33
23
103
93
42
12,220
16-3/4**
10,000
42.5
353
555
395
538
197
178
28
100
49
39
51
42
23
120
111
48
19,731
18-3/4
10,000
47.6
397
615
423
576
221
188
28
108
52
35
56
39
30
131
114
49
25,832
20-3/4
3000
52.7
365
576
416
569
168
150
32
100
36
27
41
32
20
101
92
45
11,589
21-1/4
2000
54.0
365
576
416
569
159
150
32
100
32
27
37
32
20
97
92
45
11,408
21-1/4
5000
54.0
417
628
460
608
209
188
31
108
46
44
48
37
34
125
114
45
26,308
21-1/4**
10,000
54.0
415
636
460
608
254
221
24
120
62
46
67
50
34
149
132
52
29,710
26-3/4
3000
67.9
431
699
200
19
117
44
51
20
122
52
20,049
TC1403
11
38
34
12
37
10
24
15
16
17
35
29
42
36
28
27
24
5
14
13
31
30
26
33
32
22
21
19
18
25
40
23
41
20
Double U BOP
SD-017500
TC1403
10
Description
Qty
Sgl
Qty
Dbl
7-1/16
3000
psi
Model II
7-1/16
5000
psi
Model II
7-1/16
10,000
psi
Model II
7-1/16
15,000
psi
Model II
11
3000
psi
Model II
11
5000
psi
Model II
11
10,000
psi
Model II
Body
Intermediate Flange
30266-03
30266-03
30266-01
30266-01
30267-03
30267-03
30267-03
2A
Intermediate Flange/Shear
41499-03**
41499-03**
41499-01**
41499-01**
41457-03**
41457-03**
Bonnet
30278-04
30278-03
30278-02
30278-01
30268-01
30268-02
41457-03**
Ram Assembly
644216-( )
644216-( )
644216-( )
644216-( )
644219-( )
644219-( )
644219-( )
Piston, Operating
236501-15-11-08
236501-15-11-08
163192-01
163192-01
30268-03
5A
Piston, Operating/Shear
49116-01**
49116-01**
49116-01**
49116-01**
698914**
698914**
698914**
Cylinder, Operating
30274-02
30274-02
30274-02
30274-02
30274-03
30274-03
30274-03
6A
Cylinder, Operating/Shear
41365-02
41365-02
41365-02
41365-02
41365-03**
41365-03**
41365-03**
30308-01
30308-01
30308-01
30308-01
30308-02
30308-02
30308-02
Locking Screw
30326
30326
30326
30326
30365
30365
30365
8A
Locking Screw/Shear
49258-01
49258-01
49258-01
49258-01
46628-01
46628-01
46628-01
30362
30324
30324
30324
30324
30362
30362
10
30325
30325
30325
30325
30363
30363
30363
11
30273-02
30273-02
30273-02
30273-02
30273-03
30273-03
30273-03
12
Bolt, Bonnet
16
30312-06
30312-02
30312-07
30312-01
30312-04
30312-03
30312-05
12A
Bolt, Bonnet/Shear
41366-06
41366-02
41366-07
41366-22
41366-04
41366-03
41366-05
13
16
32
219065-10-04-41
219065-10-04-41
219065-10-04-41 5913-26-10
5915-25-10
219065-12-05-01 219065-12-05-01
13A
38732-57-00-54
38732-57-00-54
38732-57-00-54
38732-57-00-54
38732-59-00-65
38732-59-00-65
38732-59-00-65
14
16
32
2709000-10-01
2709000-10-01
2709000-10-01
2709000-10-01
2709000-12-01
2709000-12-01
2709000-12-01
15
M517988
M517988
M517988
M517988
M517988
M517988
M517988
16
5940-09
5940-09
5940-09
5940-09
5940-09
5940-09
5940-09
17
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
18
12469-36
12469-36
12469-36
12469-36
12469-38
12469-38
12469-38
19
18586-12
18586-12
18586-12
18586-12
18586-13
18586-13
18586-13
20
212741-37-00-01
212741-37-00-01
21
Ring Back-Up
22
Seal, Bonnet
644197-01-00-01
644197-01-00-01
23
30313-02
30313-02
30313-02
30313-02
30313-03
30313-03
24
702640-44-61
702640-44-61
702640-44-61
702640-44-61
702640-45-11
702640-45-11
702640-45-11
25
18492-92
18492-92
18492-92
18492-92
18492-91
18492-91
18492-91
26
710541
710541
710541
710541
710539
710539
710539
27
212741-32
212741-32
11741-32
11741-32
28
O-Ring, Wiping
702640-33-11
702640-33-11
702640-33-11
702640-33-11
702640-33-51
702640-33-51
29
702640-32-41
702640-32-41
702640-32-41
702640-32-41
702640-32-61
702640-32-61
702640-32-61
30
702640-32-91
702640-32-91
702640-32-91
702640-32-91
702640-33-11
702640-33-11
702640-33-11
31
702640-33-81
702640-33-81
702640-33-81
702640-33-81
31423-25-13-85
31423-25-13-85
31423-25-13-85
32
702640-34-21
702640-34-21
702640-34-21
702640-34-21
2010180-02
31423-26-13-85
31423-26-13-85
33
702640-33-21
702640-33-21
702640-33-21
702640-33-21
702640-33-51
702640-33-51
702640-33-51
34
16
702640-22-51
702640-22-51
702640-22-91
702640-23-21
702640-22-71
702640-22-91
702640-23-41
35
702585-22-00-50
36
Gland, Bleeder
17454-08
17454-08
17454-08
17454-08
17454-08
17454-08
17454-08
37
Plug, Bleeder
17454-09
17454-09
17454-09
17454-09
17454-09
17454-09
17454-09
38
Lifting Eye
11849
11849
11849
11849
11849
11849
11849
39
Packing, Plastic
10
20
7650-25
7650-25
7650-08
7650-08
7650-08
7650-25
7650-25
40
Washer
689523-04
689523-04
689523-04
689523-04
689523-05
689523-02
689523-02
41
Ring, Retainer
18572-83
18572-83
18572-83
18572-83
18572-84
18572-84
18572-84
42
49223-03
49223-03
49223-03
49223-03
49223-02
49223-02
49223-02
43
Spacer, Shear****
687117-01
687117-01
687117-01
687117-01
687117-02
687117-02
687117-02
21792-21
21792-21
21792-22
21792-22
****A large bore shear bonnet is available for these sizes. For part numbers, see page 19.
****Part numbers shown are for old style shear bonnets. For current model large bore shear bonnet part numbers, see page 19.
****13-5/8 through 16-3/4 and 20-3/4 through 26-3/4 require 24 for single and 48 for double. The 18-3/4 requires 32 for single and 64 double.
****Required on all 11 15,000 psi and 16-3/4 10,000 psi BOPs with manual locking screws.
TC1403
11
21792-22
30313-03
702640-33-51
11
38
34
12
37
10
24
15
16
17
35
29
42
36
28
27
24
5
14
13
31
30
26
33
32
22
21
19
18
25
40
23
41
20
Double U BOP
SD-017500
TC1403
12
Description
Qty
Sgl
Qty
Dbl
11
15,000
psi
Model 79
13-5/8
3000
psi
Model II
13-5/8
5000
psi
Model II
13-5/8
10,000
psi
Model II
13-5/8
15,000
psi
Model B
16-3/4
3000
psi
Model B
16-3/4
5000
psi
Model B
Body
Intermediate Flange
49391-01
30270-01
30270-01
31216
698899
38944
38844
2A
Intermediate Flange/Shear
686242**
686242**
686767**
41408
Bonnet
31241
30284-02
30284-01
31241
691849
38843-02
38843-01
Ram Assembly
644222-( )
644225-( )
644225-( )
644225-( )
644228-( )
644231-( )
644231-( )
Piston, Operating
698481
236501-33-11-08
698996
614374-01
689562
5A
Piston, Operating/Shear
687542**
690791**
694085**
236501-33-11-08 678512-00-00-02
687542**
Cylinder, Operating
30274-01
30274-01
30274-01
30274-01
30274-06
30274-06
30274-06
6A
Cylinder, Operating/Shear
41365-01**
41365-01**
41365-01**
41365-06**
30308-03
30308-03
30308-03
30308-03
30308-06
30308-06
30308-06
Locking Screw
30846
30307
30307
30307
695234
38901
38901
8A
Locking Screw/Shear
30846
30846
30846
695234
31239
30310
30310
31239
38847
38946
38847
10
31238
30309
30309
31238
038848-01
38947
038848-01
11
30273-01
30273-01
30273-01
30273-01
30273-06
30273-07
30273-06
12
Bolt, Bonnet
16
30312-12
30312-09
30312-01
30312-12
30312-25
30312-17
30312-16
12A
Bolt, Bonnet/Shear
41366-09
41366-01
41366-12
41366-16
13
16
32
38732-61-00-75
219065-14-06-01
219065-14-06-01 219065-14-06-01
5918-34-10
5918-78-10
5918-78-10
13A
38732-61-00-75
38732-61-00-75
38732-61-00-75
5918-34-10
14
16
32
2709000-14-01
2709000-14-01
2709000-14-01
2709000-14-01
2709000-14-01
2709000-14-01
2709000-14-01
15
M517988
M517988
M517988
M517988
M517988
M517988
M517988
16
5940-09
5940-09
5940-09
5940-09
5940-09
5940-09
5940-09
17
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
18
12469-38
12469-24
12469-24
12469-24
12469-24
12469-52
12469-52
19
18586-13
18586-01
18586-01
18586-01
18586-01
18586-14
18586-14
20
011741-38-00-01
212741-36-00-01
212741-44
212741-44
21
Ring Back-Up
4+
8+
21792-22
22
Seal, Bonnet
49272-03
644197-03-00-01
23
30313-01
30313-01
30313-01
30313-01
30313-08
30313-06
30313-06
24
702640-45-51
702640-45-51
702640-45-51
702640-45-51
702645-46-11
702645-46-11
702640-46-11
25
18492-91
18492-90
18492-90
18492-90
18492-90
2708811-01
2708811-01
26
710538
710538
710538
710538
710542
710542
710542
27
212741-34-00-01
212741-34-00-01
212741-45
212741-45
212741-45
28
O-Ring, Wiping
702640-33-71
702640-33-71
702640-33-71
702640-33-71
702640-34-21
702640-34-21
702645-34-21
29
702640-32-81
702640-32-81
702640-32-81
702640-32-81
702640-33-21
702640-33-21
702640-33-21
30
702640-33-31
702640-33-31
702640-33-31
702640-33-31
31423-21-13-85
31423-21-13-85
31423-21-13-85
31
702640-34-61
702640-34-61
702640-34-61
702640-34-61
702640-35-41
702640-35-41
702640-35-41
32
702640-42-51
702640-42-51
702640-42-51
702640-42-51
702640-43-41
702640-43-41
702640-43-41
33
702640-33-81
702640-33-81
702640-33-81
702640-33-81
702640-34-41
702640-34-41
702640-34-41
34
16
702640-23-91
702640-23-11
702640-23-21
702640-23-91
702640-24-51
702640-23-21
702640-23-71
35
702585-25-00-54
702585-25-00-44
36
Gland, Bleeder
17454-08
17454-08
17454-08
17454-08
17454-08
17454-08
17454-08
37
Plug, Bleeder
17454-09
17454-09
17454-09
17454-09
17454-09
17454-09
17454-09
38
Lifting Eye
11849
11849
11849
11849
11849
11849
11849
39
Packing, Plastic
10
20
7650-08
7650-25
7650-25
7650-25
7650-08
7650-08
7650-25
40
Washer
689523-05
689523-01
689523-01
689523-01
689523-01
689523-02
689523-02
41
Ring, Retainer
18572-84
18572-85
18572-85
18572-85
18572-85
33186-85
33186-85
42
49223-01
49223-01
49223-01
49223-01
49223-04
49223-04
49223-04
43
Spacer, Shear****
687117-03
687117-03
687117-03
687117-03
687117-05
687117-05
16*** 32***
21792-26
644197-03-00-01 644197-03-00-01
212741-34-00-01 212741-34-00-01
21792-26
644196-01
046613-03
644197-04
****A large bore shear bonnet is available for these sizes. For part numbers, see page 19.
+ 11 15,000 psi requires 8 for single, 16 for double.
****Part numbers shown are for old style shear bonnets. For current model large bore shear bonnet part numbers, see page 19.
****13-5/8 through 16-3/4 and 20-3/4 through 26-3/4 require 24 for single and 48 for double. The 18-3/4 requires 32 for single and 64 double.
****Required on all 11 15,000 psi and 16-3/4 10,000 psi BOPs with manual locking screws.
TC1403
13
11
38
34
12
37
10
24
15
16
17
35
29
42
36
28
27
24
5
14
13
31
30
26
33
32
22
21
19
18
25
40
23
41
20
Double U BOP
SD-017500
TC1403
14
Description
Qty
Sgl
Qty
Dbl
16-3/4
10,000
psi
Model II
18-3/4
10,000
psi
Model II
20-3/4
3000
psi
Model II
21-1/4
2000
psi
Model II
21-1/4
5000
psi
Model II
21-1/4
10,000
psi
Model II
26-3/4
3000
psi
Model II
Body
Intermediate Flange
691848
41458
30911-01
30911-01
615369-01
38327
2A
Intermediate Flange/Shear
41496-01**
41496-01**
49955-01
615418-01
Bonnet
691849
41459
30835-01
30835-02
49963-01
41357
38326
Ram Assembly
644231-( )
644234-( )
44256-( )
44256-( )
644240-( )
644240-( )
44260-( )
614376-01
Piston, Operating
692828
41460
690058-03
690058
49954-01
41356
5A
Piston, Operating/Shear
693405**
693405**
41374**
Cylinder, Operating
41365-06
30274-13
30274-04
30274-04
30274-11
30274-11
30274-05
6A
Cylinder, Operating/Shear
41365-04**
41365-04**
41365-11**
30308-06
30308-09
30308-04
30308-04
30308-08
30308-08
30308-05
34233
Locking Screw
695234
41085
30846
30846
41085
41085
8A
Locking Screw/Shear
34233
34233
692756
40961
30848
30848
41064
41064
38174
10
692759
40960
30849
30849
41065
41065
38324
11
30273-13
30273-09
30273-04
30273-04
30273-11
30273-11
30273-05
30312-13
12
Bolt, Bonnet
16
30312-24
30312-23
30312-10
30312-11
30312-26
30312-21
12A
Bolt, Bonnet/Shear
41366-10
41366-11
41366-21
13
16
32
5918-34-10
5919-38-10
219065-14-06-01
5918-76-10
5919-38-10
5919-38-10
5918-76-10
13A
38732-61-00-75
38732-61-00-75
14
16
32
2709000-11-01
270900-18-01
2709000-14-01
270900-14-01
2709000-18-01
2709000-18-01
2709111-14-01
15
M517988
M517988
M517988
M517988
M517988
M517988
M517988
16
5940-09
5940-09
5940-09
5940-09
5940-09
5940-09
5940-09
17
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
005930-05-10
18
12469-52
12469-72
12469-24
12469-24
12469-70
12469-70
12469-24
19
18586-14
18586-19
18586-01
18586-01
18586-18
18586-18
18586-01
20
212741-44
212741-60
11741-58
11741-58
212741-36-00-01
21
Ring Back-Up
21792-34
21793-40
21793-39
21793-39
22
Seal, Bonnet
046613-04
644197-05-00-01
046613-16
046613-16
46613-09
46613-09
46613-08
23
30313-06
30313-07
30313-04
30313-04
30313-07
30313-07
30313-05
24
702645-46-11
2708812-01
702640-45-51
702640-45-51
702640-47-01
702640-47-01
702640-45-51
25
2708811-01
41602-04-13-85
18492-90
18492-90
30101-88-13-85
30101-88-13-85
18492-90
26
710542
710543
710538
710538
710544
710544
710538
27
212741-45
212741-36-00-01
28
O-Ring, Wiping
702640-34-21
702640-34-51
702640-33-71
702640-33-71
702640-34-51
702640-34-51
29
702640-33-21
702640-34-01
702640-33-61
702640-33-61
702640-34-31
702640-34-31
702640-34-41
30
31423-21-13-85
2010180-02
702640-34-11
702640-34-11
31423-52-13-85
31423-52-13-85
702640-34-91
31
702640-35-41
702640-43-51
702640-43-71
702640-43-71
702640-44-01
702640-44-01
702640-43-91
32
702640-43-41
702640-43-81
702640-43-91
702640-43-91
702640-44-21
702640-44-21
702640-44-11
33
702640-34-41
30101-83-13-85
702640-42-51
702640-42-51
702640-43-11
702640-43-11
702645-42-91
34
16
702640-24-51
702640-24-71
702640-22-91
702640-22-71
702640-24-71
702640-24-81
702640-23-91
35
702585-31-00-72
702585-36-00-76
36
Gland, Bleeder
17454-08
17454-08
17454-08
17454-08
17454-08
17454-08
17454-08
37
Plug, Bleeder
17454-09
17454-09
17454-09
17454-09
17454-09
17454-09
17454-09
38
Lifting Eye
11849
11849
11849
11849
11849
11849
11849
39
Packing, Plastic
10
20
7650-08
7650-08
7650-25
7650-08
7650-08
7650-08
7650-08
40
Washer
689523-02
689523-03
689523-01
689523-01
2353-46
2353-46
689523-01
41
Ring, Retainer
33186-35
33186-01-04
18572-85
18572-85
33186-92
33186-92
18572-85
42
49223-04
49223-07
49223-10
49223-10
49223-11
49223-08
49223-10
43
Spacer, Shear****
687117-05
687117-03
687117-03
16*** 32***
212741-36-00-01 212741-36-00-01
****A large bore shear bonnet is available for these sizes. For part numbers, see page 19.
Requires 2 for single and 4 for double.
****Part numbers shown are for old style shear bonnets. For current model large bore shear bonnet part numbers, see page 19.
****13-5/8 through 16-3/4 and 20-3/4 through 26-3/4 require 24 for single and 48 for double. The 18-3/4 requires 32 for single and 64 double.
****Required on all 11 15,000 psi and 16-3/4 10,000 psi BOPs with manual locking screws.
TC1403
15
TC1403
16
Gals to Open
Pipe Rams
(1 Set)
Gals to Close
Locking
Closing Opening
Pipe Rams Screw Turns
Ratio
Ratio
(1 Set)
(Each End)
7-1/16 All WP
1.3
1.3
18
6.9:1
2.2:1
7-1/16 All WP
3.4
3.5
27
7.3:1
2.5:1
Gals to Open
Pipe Rams
(1 Set)
Gals to Close
Pipe Rams
(1 Set)
Locking
Screw Turns
(Each End)
Closing
Ratio
Opening
Ratio
6.8
6.9
27
12.0:1
4.8:1
11 15,000 psi
5.7
5.8
32
9.8:1
2.2:1
11 15,000 psi
8.9
9.0
32
15.2:1
3.7:1
5.5
5.8
32
7.0:1
2.3:1
10.5
10.9
32
10.8:1
4.5:1
10.4
10.6
45
10.6:1
3.6:1
16.0
16.2
45
16.2:1
6.0:1
9.8
10.6
38
6.8:1
2.3:1
18.2
19.0
38
10.4:1
4.4:1
9.8
10.6
38
6.8:1
2.3:1
18.2
19.0
38
10.4:1
4.4:1
11.6
12.5
45
6.8:1
2.3:1
18.2
19.1
45
10.4:1
4.4:1
21.3
23.1
54
7.4:1
3.7:1
8.1
8.7
46
7.0:1
1.3:1
20-3/4 3000 ps
14.3
14.9
46
10.8:1
1.7:1
9.0
8.7
46
7.0:1
1.3:1
14.3
14.9
46
10.8:1
1.7:1
27.3
30.0
54
7.2:1
4.0:1
24.5
26.9
51
7.2:1
4.0:1
10.1
10.8
58
7.0:1
1.0:1
26-3/4 3000 ps
Litres to Open
Pipe Rams
(1 Set)
Litres to Close
Pipe Rams
(1 Set)
Locking
Screw Turns
(Each End)
Closing
Ratio
Opening
Ratio
7-1/16 All WP
4.9
4.9
18
6.9:1
2.2:1
7-1/16 All WP
12.9
13.2
27
7.3:1
2.5:1
25.7
26.1
27
12.0:1
4.8:1
11 15,000 psi
21.6
22.0
32
9.8:1
2.2:1
11 15,000 psi
33.7
34.1
32
15.2:1
3.7:1
20.8
22.0
32
7.0:1
2.3:1
39.7
41.3
32
10.8:1
4.5:1
39.4
40.1
45
10.6:1
3.6:1
60.6
61.3
45
16.2:1
6.0:1
37.1
40.1
38
6.8:1
2.3:1
68.9
71.9
38
10.4:1
4.4:1
37.1
40.1
38
6.8:1
2.3:1
68.9
71.9
38
10.4:1
4.4:1
43.9
47.3
45
6.8:1
2.3:1
68.9
72.3
45
10.4:1
4.4:1
80.6
87.4
54
7.4:1
3.7:1
30.7
32.9
46
7.0:1
1.3:1
20-3/4 3000 ps
54.1
56.4
46
10.8:1
1.7:1
34.1
32.9
46
7.0:1
1.3:1
54.1
56.4
46
10.8:1
1.7:1
103.3
113.6
54
7.2:1
4.0:1
92.7
101.8
51
7.2:1
4.0:1
38.2
40.9
58
7.0:1
1.0:1
26-3/4 3000 ps
TC1403
17
Ram Lube*
Handwheel**
Universal Joint**
Extension Wrench*
713878
713114-08
8721-01
5457
6018-01
5652
713878
7957-06
8721-01
5457
6018-01
5652
713878
713114-10
8721-01
5457
6018-01
5652
713878
713114-10
8721-01
5298
6018-03
5526
11 15,000 psi
713878
713114-13
8721-01
5298
6018-03
5526
713878
7959-08
8721-01
5298
6018-03
5526
713878
713114-10
8721-01
5298
6018-03
5526
713878
***
8721-01
5298
6018-03
5526
713878
713114-13
8721-01
5298
6018-03
5526
713878
***
8721-01
5298
6018-03
5526
713878
***
8721-01
5298
6018-03
5526
713878
713114-08
8721-01
5298
6018-03
5526
713878
713114-10
8721-01
5298
6018-03
5526
713878
***
8721-01
5298
6018-03
5526
713878
***
8721-01
5298
6018-03
5526
713878
713114-13
8721-01
5298
6018-03
5526
*One required. **Two required for single preventer, four for double preventer. ***Commercially available sockets are recommended.
TC1403
18
12A**
2A
24A
5A
42A
26A
Large Bore Shear Ram
Bonnet Assembly
3A
SD-017503
Description
(2 Required per Cavity)
11
3000 psi
Model II
11
5000 psi
Model II
11
10,000 psi
Model II
11
15,000 psi
Model 79
13-5/8
3000 psi
Model 11
13-5/8
5000 psi
Model II
13-5/8
10,000 psi
Model II
13-5/8
15,000 psi
Model B
16-3/4
5000 psi
Model B
16-3/4
10,000 psi
Model II
20-3/4
3000 psi
Model II
21-1/4
2000 psi
Model II
615195-01
615194-01
614596-01
615419-01
615196-01
615191-01
614498-01
615540-01
615530-01
615537-01
615526-01
615525-01
615195-02
615194-02
614596-02
615419-02
615196-02
615191-01
614498-02
615540-02
615530-02
615537-02
615526-02
615525-02
615523-01
2A
Intermediate Flange/Shear
615188-01
615188-01
615188-01
615459-01
615192-01
615192-01
614766-01
615538-01
615528-01
615535-01
615523-01
3A
Bonnet/Shear
615189-03
615189-02
615189-01
615640-01
615143-02
615143-01
614772-01
615448-01
615527-01
615534-01
615522-01
615522-02
5A
Operating Piston/Shear
645249-01
645249-01
645249-01
615457-01
615209-01
615209-01
614760-01
615539-01
615529-01
615536-01
615524-01
615524-01
702640-45- 702640-45- 702640-45- 702640-45- 702640-45- 702640-45- 702640-45- 702645-46- 702645-46- 702645-46- 702640-45- 702640-4551
51
51
81
81
81
81
51
51
51
81
81
710586
710586
710586
710542
710542
710542
710542
710588
710588
710588
710542
710542
49223-15
49223-15
49223-15
49223-04
49223-04
49223-04
49223-04
49223-17
49223-17
49223-17
49223-14
49223-14
**Two shear bonnet assemblies, one right and one left, are required per cavity. The shear bonnet assembly consists of all items shown on the illustration.
**See pages 11, 13 and 15 for bonnet bolt part numbers.
TC1403
19
17
11
12
10
16
13
2
5
6
1
8
15
14
23
Item
No.
Description
SD-017504
Part Number
Part Number
11 15,000 psi
13-5/8 3000, 5000 and 10,000 psi
Qty
Part Number
Part Number
Cylinder
644959-01
645113-01
645113-03
645113-04
Cylinder Head
644960-01
645171-01
645171-03
645171-03
Piston
644961-01
2032370-02
645172-03
645172-03
Tailrod
644962-01
645173-01
645173-03
645173-04
Adapter Plate
644963-01
645115-01
645115-03
645115-03
18541-34
16
18542-13
16
18542-14
16
18542-14
O-Ring
702640-24-91
702640-36-11
702645-37-11
702645-37-11
Seal Ring
710541
712352
710538
710538
49223-03
49223-21
49223-01
49223-01
10
Filter, Muffler
710621
710621
710417
710417
11
Seal, Lip
11741-32
212741-33-00-01
212741-34-00-01
212741-34-00-01
12
Seal Ring
710620
712351
710419
710419
13
644443-02
644443-03
645215-01
645215-01
14
Seal Ring
705955
712445
710418
710418
15
O-Ring
702640-33-11
702640-33-51
702640-33-71
702640-33-71
16
Alignment Ring
645116-02
645116-01
645116-03
645116-03
17
Pipe Plug
201018
005930-05-10
005930-05-10
18
Connector, Tubing
19624-01
204887-10-06-57
204887-10-06-57
19
Cross
6347-08
675029-52
675029-23
675029-23
20
685902-07-00-30
685902-07-00-30
685902-07-00-30
21
Hose Assembly
711010
2708021
711374
711374
22
Connector, Tubing
204888-08-05-56
204887-10-05-56
23
16
2010189-03
26
Connector, Tubing
204887-10-06-56
27
Adapter, Pipe
675029-01
501133-71-22
-
*The 7-1/16 tandem booster is a part of the standard land and platform shear configuration for 7-1/16 U BOPs.
TC1403
20
Ram Type
Pipe OD (In.)
Pipe lb/ft
Pipe Grade
7-1/16
SBR
All
3-1/2
13.3
11
SBR
19.5
11
DS
19.5
11
SBR
19.5
13-5/8
SBR
19.5
13-5/8
DS
19.5
13-5/8
SBR
19.5
16-3/4
SBR
All
19.5
18-3/4
SBR
All
19.5
Standard Bonnets
20-3/4
SBR
19.5
21-1/4
SBR
19.5
21-1/4
SBR
19.5
Standard Bonnets
Note: See pages 19 and 20 for a complete list of part numbers for the large bore shear bonnets and tandem boosters.
TC1403
21
Shearing Configuration
Top Seal
Ram
TC1403
22
Ram
Pipe Size
(in.)
7-1/16 U BOP
3000, 5000, 10,000, and 15,000 psi WP
Top Seal 644214-01-00-01
Packer
11 U BOP
3000, 5000, and 10,000 psi WP
Top Seal 644217-01-00-01
Assembly
Ram
Blind
644504-01
644500-01
644215-01-00-01 644219-01
Assembly
1.050
644504-02
644501-01
644215-02-00-01
1.250
644215-17-00-01
1.315
644504-03
644501-02
644215-03-00-01
11 U BOP
15,000 psi WP
Top Seal 2010453-01
13-5/8 U BOP
3000, 5000, and 10,000 psi WP
Top Seal 644223-01-00-01
Ram
Packer
Assembly
Ram
Packer
Assembly
Ram
Packer
44118-01
644218-01-00-01
644222-01
44121-01
644221-01
644225-01
44147-01
644224-01-00-01
44233-25
44118-07
644218-02
644225-02
44148-06
644224-02
1.500
644215-18-00-01
1.660
644504-04
644501-03
644215-04-00-01
44233-02
44118-02
644218-03
644222-02
44121-02
644221-02
644225-03
44148-05
644224-03
1.750
644215-19-00-01
1.900
644504-05
644501-04
644215-05-00-01
44233-03
44118-03
644218-04
644222-03
44121-03
644221-03
644225-04
44148-07
644224-04
2.062
644504-06
644501-05
644215-06-00-01
44233-04
44118-04
644218-05-00-01
644222-04
44121-04
644221-04
644225-05
44148-03
644224-05
2.250
644215-16-00-01
2.375
644504-07
644501-06
44118-05
644218-06-00-01
644222-05
44121-05
2010454-05
644225-06
44148-01
644224-06-00-01
644215-07-00-01 644219-06
2.625
2.875
644504-08
644501-07
644215-21-00-01
644215-08-00-01 644219-07
44118-06
644218-07-00-01
644222-06
44121-06
2010454-06
644225-07
44148-02
644224-07-00-01
3.500
644504-09
644502-01
644215-09-00-01 644219-08
644835-01
644218-08-00-01
644222-07
644753-01
2010454-07
644225-08
644738-01
644224-08-00-01
3.650
4.000
644216-11
644503-02
644215-11-00-01 644219-10
44119-02
644218-10
44234-10
44122-04
644221-08
644225-10
44149-02
644224-10-00-01
4.500
644216-12
644503-03
644215-12-00-01 644219-11
644224-11-00-01
4.750
5.000
644216-14
5.500
5.750
644215-20
644835-02
644218-11-00-01
644222-09
644753-02
644221-09
644225-11
644738-02
44233-12
44119-04
644218-13
644225-13
44150-01
644224-13-00-01
644503-05
644215-14-00-01 644219-14
644835-03
644218-14-00-01
644222-10
644753-03
2010454-10
644225-14
644738-03
644224-14-00-01
644216-15
644503-06
644215-15-00-01 644219-16
44120-01
644218-16
44234-13
44123-01
2010454-11
644225-16
44150-03
644224-16-00-01
44233-23
44120-10
644218-17
6.000
44233-16
44120-02
644218-18
44234-14
44123-02
644221-12
44244-13
44150-04
644224-17
6.625
44233-17
644835-04
644218-19
44234-15
44123-03
2010454-13
644225-18
644738-04-00-02
644224-18-00-01
7.000
44233-18
44120-04
644218-20-00-01
44234-+16
44124-01
2010454-14
644225-19
44151-01
644224-19-00-01
7.625
44233-19
44120-05
644210-21-00-01
44234-17
44124-02
644221-15
44244-15
44151-02
644224-20-00-01
7.750
44233-22
44120-09
644218-22
44244-25
44151-06
644224-21
8.625
44233-20
44120-06
644218-23
44244-16
44151-03
644224-22
9.000
44244-24
44151-04
644224-23
9.625
644225-24
44151-05
644224-24-00-01
10.750
44244-18
44152-01
644224-25-00-01
11.750
44244-26
614208-01
644224-26
3.500
Aluminum
644216-10
644503-01
644215-10
44233-08
44119-06
644218-09
44244-20
44149-04
31215-16
4.500
Aluminum
644216-13
644503-04
644215-13
44233-11
44119-07
644218-12
44244-10
44149-05
31215-17
5.000
Aluminum
44233-24
44119-08
644218-15
44244-32
44150-08
31215-27
TC1403
23
Top Seal
Ram
13-5/8 U BOP
15,000 psi
Top Seal 644226-01-00-01
Pipe Size
(in.)
16-3/4 U BOP
3000, 5000, and 10,000 psi
Top Seal 644229-01-00-01
18-3/4 U BOP
10,000 psi
Top Seal 644232-01-00-01
21-1/4 U BOP
5000 and 10,000 psi
Top Seal 2010939-01
Assembly
Ram
Packer
Assembly
Ram
Packer
Assembly
Ram
Packer
Assembly
Ram
Packer
Blind
644228-01
44143-01
644227-01
644231-01
44179-01
644230-01
644234-01
44184-01
644233-01
44262-01
44214-01
2010851-19
1.050
1.315
1.660
1.900
644231-02
44180-03
644230-02
2.062
44243-02
44144-03
644227-02
2.375
644228-03
44144-01
644227-03
644231-03
44180-01
644260-03
44254-02
44185-01
644233-02
44262-02
44215-01
40962-01
2.875
644228-04
44144-02
644227-04
644231-04
44180-02
644230-04
44254-03
44185-02
644233-03
44262-03
44215-02
40962-02
3.500
644228-05
644739-01
644227-05
644231-05
644740-01
644230-05-00-01
644234-04
644741-01
44233-04
44262-04
644743-01
40962-03
4.000
644228-07
44144-06
6442274-07
644231-06
44181-02
644230-06
44254-06
44185-05
41856-04
44262-06
44215-05
40962-04
4.500
644228-08
644739-02
6442274-08
644231-07
644740-02
644230-07
44254-07
644741-02
41856-05
44262-07
644743-02
40962-05
4.750
44243-11
44144-09
644227-09
644231-08
44181-04
644230-08
44254-09
44185-08
41856-06
44262-09
44215-08
40962-06
5.000
644228-11
644739-03
644227-11-00-01 644231-09
644740-03
644230-09-00-01
644234-10
644741-03
644233-10
44262-10
644743-03
2010851-07
5.500
44243-12
44145-03
644227-12
644231-10
44181-06
644230-10
44254-11
44185-10
41856-08
44262-11
44215-10
40962-08
5.750
6.000
44243-14
44145-04
644227-13
644231-11
49291-01
644230-11
44254-13
44185-12
41856-09
44262-13
44215-12
40962-09
6.625
44243-15
644739-04
644227-14
644231-12
49291-02
644230-12
44254-14
044185-13
41856-10
44262-14
044215-13
2010851-10
7.000
44243-16
44146-01
644227-15
644231-13
49291-03
644230-13
44254-15
44185-14
41856-11
44262-15
44215-14
40962-11
7.625
44243-17
44146-02
644227-16
644231-14
49291-04
644230-14
44254-16
44185-15
41856-12
44262-16
44215-15
40962-12
7.750
44243-22
44146-07
644227-17
8.625
44243-18
44146-03
644227-18-00-01 644231-15
49291-06
644230-15
44254-17
44185-16
41856-13
44262-17
44215-16
40962-13
9.000
44243-19
44146-04
644227-19-00-01 644231-16
49291-04
644230-16
44254-18
44185-17
41856-14
44262-18
44215-17
40962-14
9.625
44243-20
44146-05
644227-20
644231-17
49292-01
644230-17
44254-19
44185-18
41856-15
44626-19
44215-18
40962-15
9.875
644227-22-00-01
10.750
44243-21
44146-06
644227-21
644231-18
49292-02
644230-18
44254-21
44185-21
41856-20
44262-20
44216-01
40962-20
11.750
644231-19
49292-03
644230-19
44262-21
44216-02
40962-21
11.875
644230-22
13.375
644231-20
49292-04
644230-20
44254-22
44185-20
41856-22
44262-22
44216-03
2010851-22
13.625
644230-21
44262-24
044216-05
40962-24
13.750
16.000
44262-23
44216-04
40962-23
3.500
Aluminum
44243-06
44144-05
40910-16
44254-05
44185-04
41856-16
44262-05
44215-04
40962-16
4.500
Aluminum
44243-08
44144-08
40910-05
44254-08
44185-07
41856-17
44262-08
44215-07
40962-17
5.000
Aluminum
TC1403
24
Top Seal
Ram
21-1/4 Bore 2000 psi
20-3/4 Bore 3000 psi
Top Seal 19514-00-00-01
Pipe Size
(in.)
26-3/4 Bore
2000 and 3000 psi
Top Seal 34200
Assembly
Ram
Packer
Assembly
Ram
Packer
Blind
44256-01
44149-01
2010583-03
44260-01
044209-01
34201-20
1.050
1.315
1.660
1.900
2.062
2.375
44260-02
614017-01
34201-01
2.875
44260-03
614017-02
34201-02
3.500
44256-02
645328-01
2010583-22
44260-04
614018-01
34201-03
4.000
44256-03
44192-02
2010583-04-01
44260-05
614018-02
34201-04
4.500
44256-04
645328-02
2010583-05
44260-06
614018-03
34201-05
4.750
44256-05
44192-04
31228-06
5.000
44256-06
645328-03
2010583-07
44260-07
614018-04
34201-06
5.500
44256-07
44193-02
2010583-08-01
44260-08
614018-05
34201-07
5.750
6.000
44256-08
44193-03
31228-09
44260-09
614019-01
34201-08
6.625
44256-09
645328-04
2010583-10-01
44260-10
614019-02
34201-09
7.000
44256-10
44193-05
2010583-11
44260-11
614019-03
34201-10
7.625
44256-11
44193-06
2010583-12
44260-12
614019-04
34201-11
7.750
8.000
31228-13
8.625
44256-13
44193-08
31228-14
9.000
44256-14
44193-09
31228-15
44260-14
614019-06
34201-13
9.625
44256-15
44193-10
2010583-16
44260-15
614020-01
34201-14
10.750
044256-16
44194-01
2010583-17
44260-16
614020-02
34201-15
11.750
44256-17
44194-02
31228-18
44260-17
614020-03
34201-16
12.750
31228-27
13.375
44256-18
44194-03
2010583-04-01
44260-18
614020-04
34201-17
13.625
44256-21
44194-05
2010583-24
13.750
44256-19
44194-04
2010583-19
14.750
31228-20
16.000
44256-20
44195-01
2010583-21
44260-19
614021-01
34201-18
16.625
31228-23
16.750
31228-22
18.625
44256-22
614459-01
31228-25
20.000
44260-20
614021-02
34201-19
TC1403
25
TC1403
26
13
10
12
15
3
1
4
11
14
9
U BOP H2S Shearing Blind Ram
SD-017509
1
Upper Ram
Subassembly
2
Ram
3
Blade Packer
4
Packer
5
Packer
6
Top Seal
7
Blade Insert
644781-01
644780-01
644435-01-00-01
46751-01-00-01
46752-01-00-01
644223-01-00-01
644581-01-00-01
18-3/4 10,000
2010186-01
2010187-01
2010192-01
2010191-01
2010190-01
2010193-01
2010182-01
8
Set Screw
9
Lower Ram
Subassembly
10
Ram
11
Packer
12
Packer
13
Top Seal
14
Blade Insert
644582-01
644781-02
644780-02
46751-01-00-01
46752-01-00-01
644233-01-00-01
644581-02-00-01
18-3/4 10,000
644524-01
2010186-02
2010188-01
2010191-01
2010190-01
2010193-01
2010183-01
TC1403
27
1
5
7
4
4
1
Upper Ram
Subassembly
2
Ram
3
Blade Seal
4
Packer
5
Packer
6
Top Seal
7
Lower Ram
Subassembly
8
Ram*
9
Packer*
10
Packer*
645078-01
645079-01
645031-02
645080-02
645080-01
644217-02
645078-02
645079-02
645080-01
6545080-02
645026-01
645027-01-00-04
645031-01
645494-01
645494-02
645033-01
645026-02
645027-02-00-04
645494-01
645494-02
TC1403
28
3
5
7
3
Blade Packer
4
Packer
5
Packer
6
Top Seal
7
Lower Ram
Subassembly
8
Ram*
9
Packer*
10
Packer*
7-1/16
5000, 10,000 46792-01-00-03 46210-01-00-04
and 15,000
49358-01
49358-02-00-01
644214-01-00-01
46792-02
46212-01-00-04
49347-01-00-01
11 5000 and
49392-01-00-02 49009-01-00-02
10,000
2010462-04
46751-04
46752-04
46751-04
46752-04
2010462-04
2010460-07
2010461-07
2010460-07
2010460-07
2
Ram
11 15,000
614297-01
614275-01
614297-02
614274-01
13-5/8 5000
and 10,000
46748-01
46749-01
46748-02
46750-01
13-5/8
15,000
614004-01
614002-01
644435-01-00-01
46751-05
46752-05
644226-01
614004-02
614003-01
46751-05
46752-05
16-3/4 5000
46766-01
49006-01
46910-03
46751-03-00-01
46752-03-00-01
644229-01-00-01
46766-02
49007-01
46751-03-00-01
46751-03-00-01
16-3/4
10,000
46773-01
46774-01
46910-03
46751-03-00-01
46752-03-00-01
644229-01-00-01
46773-02
46775-01
046751-03-00-01
46751-03-00-01
18-3/4
10,000
46776-01
46777-01
46910-02
46751-02
46752-02
644232-02
46776-02
46778-01
46751-02
46752-02
20-3/4 3000
46783-01
46784-01
615235-01-00-01
19514-00-00-01
46783-02
46785-01
615247-01-00-01 615247-02-00-01
21-1/4 2000
46783-01
46784-01
615235-01-00-01
19514-00-00-01
46783-02
46785-01
615247-01-00-01 615247-02-00-01
21-1/4 5000
49983-01
49981-01
46910-05
46751-06
46752-06
645478-01
49983-02
49982-01
46751-06
46752-06
21-1/4 7500
and 10,000
46788-01
49012-01
46910-05
46751-06
46752-06
645478-01
46788-02
49011-01
46751-06
46752-06
TC1403
29
2010453-01
046751-01-00-01 046752-01-00-01
TC1403
30
Top Seal
Blade Packer
Side Packer
Top Seal
Blade Seal
Upper Shear Ram
Side Packer
Lower Shear Ram
TC1403
31
SD-5129
Ram Subassembly
Ram Body
Packer
Top Seal
3-1/2 to2-3/8
615066-01
615065-01
614616-02
644214-02-00-01
4 to 2-7/8
644901-01
614605-01
614616-02
644214-02-00-01
11 3000, 5000
5 to 2-7/8
645360-01
644836-01
644926-01-00-01
644217-01-00-01
5 to 3-1/2
645360-01
644836-01
644926-01-00-01
644217-01-00-01
11 15,000
5 to 2-7/8
614456-01
644754-01
644931-01
2010453-02
7 to 4-1/2
46675-01
46671-01
644921-01-00-02
644223-02-00-01
644223-02-00-01
5 to 2-7/8
645166-01
644744-01
645089-01
13-5/8 15,000
7 to 5
614104-01
614146-01
644924-02
644226-02
13-5/8 15,000
5 to 3-1/2
614129-01
644745-01
644921-01
644226-02
7 to 3-1/2
46676-01
46672-01
644920-01-00-01
644229-01-00-01
5 to 2-7/8
49410-01
644746-01
645128-01-00-01
644229-01-00-01
7-5/8 to 3-1/2
46677-01
46673-01
644927-01
644232-03-00-01
18-3/4 10,000
TC1403
32
SD-10315
2-3/8 to 3-1/2
2010123-01
644217-01-00-01
2-3/8 to 3-1/2
2011740-01
3-1/2 to 5
2163445-01
2-3/8 to 3-1/2
2010113-01
2-3/8 to 3-1/2
2011716-01
3-1/2 to 5
2011673-01
5 to 6-5/8
2011688-01
2-7/8 to 5
645346-01
3-1/2 - 5
2011701-01
644223-01-00-01
644232-04
5 to 6-5/8
2011907-01
5 to 7
645353-01
19514-00-00-01
5 to 7
645353-01
19514-00-00-01
TC1403
33
Camram 350
Packer
Pipe Size
(in.)
7-1/16
3000 - 15,000 psi
Top Seal 644701-01
Packer
Packer
Packer
Packer
Packer
Packer
Packer
Blind
644700-01
644702-01
644704-01
644706-01
644708-01
644710-01
644712-01
2.375
644700-07
644702-06
644704-05
644706-06
644708-03
2.875
644700-08
644702-07
644704-06
644706-07
644708-04
644710-04
3.500
644700-09
644702-08
644706-08
644708-05
644710-05
644712-04
4.000
644702-10
644706-10
644708-07
644710-06
4.500
644702-11
644704-09
644706-11
644710-07
5.000
644702-14
644704-10
644706-14
644708-11
644710-09
644712-10
5.500
644702-16
644706-16
TC1403
11
3000 - 10,000 psi
Top Seal 644703-01
11
15,000 psi
Top Seal 644705-01
34
13-5/8
3000 - 10,000 psi
Top Seal 644707-01
13-5/8
15,000 psi
Top Seal 644709-01
16-3/4
3000 - 10,000 psi
Top Seal 644711-01
18-3/4
10,000 psi
Top Seal 644713-01
Tubing Size
(in.)
Actual Centerline
Offset
(in.)
Offset Range
(in.)
Ram Assembly
Right-Hand Ram
(1 Reqd)
Left-Hand Ram
(1 Reqd)
Right-Hand Packer
(1 Reqd)
Left-Hand Packer
(1 Reqd)
Top Seal
(2 Reqd)
7-1/16
1.315
1-3/4
1-3/8 to 1-7/8
44229-01
44108-05
44109-05
21153-07
21154-07
644214-01-00-01
7-1/16
1.660
1-3/4
1-3/8 to 1-7/8
44229-02
44108-03
44109-03
21153-04
21154-04
644214-01-00-01
7-1/16
1.900
1-3/4
1-3/8 to 1-7/8
44229-03
44108-01
44109-01
21153-01
21154-01
644214-01-00-01
7-1/16
2-1/16
1-3/4
1-3/8 to 1-7/8
44229-04
44108-01
44109-01
21153-02
21154-02
644214-01-00-01
7-1/16
2-3/8
1-3/4
1-3/8 to 1-7/8
44229-05
44108-02
44109-02
21153-03
21154-03
644214-01-00-01
7-1/16
2-7/8
1-3/4
1-3/8 to 1-7/8
44229-06
44108-04
44109-04
21153-05
21154-05
644214-01-00-01
11
1.660
1-25/32 to 2-7/16
44238-01
44128-04
44129-04
21157-05
21158-05
644217-01-00-01
11
1.900
2-33/64
1-25/32 to 2-7/16
44238-02
44128-08
44129-08
21157-11
21158-11
644217-01-00-01
11
2-1/16
1-25/32 to 2-7/16
44238-04
44128-01
44129-01
21157-02
21158-02
644217-01-00-01
11
2-3/8
2-1/8
1-25/32 to 2-7/16
44238-05
44128-02
44129-02
21157-03
21158-03
644217-01-00-01
11
2-7/8
1-25/32 to 2-7/16
44238-07
44128-03
44129-03
21157-04
21158-04
644217-01-00-01
11
3-1/2
1-25/32 to 2-7/16
44238-08
44128-05
44129-05
21157-06
21158-06
644217-01-00-01
TC1403
35
24
42
28
34
26
24
32
31
30
27
33
18
21
25
19
20
TC1403
36
644909-01
11
644909-02
11
644831-08
13-5/8
644909-03
13-5/8
644831-12
16-3/4
644831-14
16-3/4
644831-15
18-3/4
644909-04
20-3/4
644831-17
21-1/4
644831-18
21-1/4
644831-19
21-1/4
644831-21
26-3/4
644831-22
TC1403
Description
18
19
20
21
Ring, Backup
24
25
26
27
28
O-Ring, Wiping
29
30
31
32
33
34
39
Packing, Plastic**
42
37
Pressure Rating
(psi)
Bonnet Seal
644197-01-00-01
212741-37-00-01
11
644197-02-00-01
212741-38-00-01
11
15,000 Model 79
49272-03
212741-38-00-01
644197-03-00-01
212741-36-00-01
7-1/16
13-5/8
13-5/8
15,000
49272-02
212741-36-00-01
16-3/4
46613-04
212741-44
18-3/4
10,000
20-3/4
21-1/4
644197-05-00-01
212741-60
3000
644197-06
212741-36-00-01
2000
644197-06
212741-36-00-01
21-1/4
644197-08
11741-58
21-1/4
644197-07
11741-58
26-3/4
3000
46613-08
212741-36-00-01
Bonnet Seal
644573-01
212741-37
644573-02
212741-38-00-01
644898-01
212741-38-00-01
644573-03
212741-36-00-01
644898-02
212741-36-00-01
644573-04
212741-44
644573-04
212741-44
644573-05
212741-60
644573-06
212741-36-00-01
644573-06
212741-36-00-01
644573-08
212741-36-00-01
644573-07
212741-36-00-01
644573-08
212741-36-00-01
TC1403
38
BOP Size
Seal Carrier
Retainer Ring
Bonnet Seals
Qty
Part Number
Qty
Part Number
Qty
Part Number
645464-02-00-01
702640-27-61
645484-02-00-01
645507-01-00-01
702645-27-91
645509-01-00-01
2010145-01
702645-27-71
2010146-01
2010185-01
702645-28-31
2010184-01
TC1403
39
(T-172, 2-99)
I. Physical Data
A. Lubricants
1. Ram lubricant, P/N 705725 (CHEMLOA #681 BOP oil) or a water resistant non
petroleum base grease.
2. Thread lubricant - which meets the requirements of the latest revision of API
Bulletin 5A or Moly #503, (P/N 705444, 4 lb can)
3. Multi-purpose lubricant or grease.
4. Multi-purpose lubricant or grease for cold weather operation.
5. Hydraulic operating system:
a. Storage - P/N 718100 (Marston Bentley Preservation Fluid.)
b. Standard operation - Use a fresh water lubricant that forms a true solution rather than an emulsion when mixed with water and/or antifreeze.
6. Seals and sealing surfaces - Hydraulic Oil (10-15 wt) P/N 203497.
B. Dimensional Drawings
1. SD-017499, Single U BOP.
2. SD-017498, Double U BOP.
40
D. Weights
Refer to pages 7 and 9.
Size
Location
Open Port
1 NPT
Close Port
1 NPT
TC1403
41
API Drift
API Drift
16.720 (425 mm)
TC1403
42
B. BOP Disassembly
Reference page 10.
1. Use an air wrench to break and unscrew the bonnet bolts (12) on both sides
of the BOP.
2. Apply hydraulic closing pressure to the rams CLOSE connection on the BOP to
open the bonnet assembly.
3. Screw the lifting eye (38) into the top of the ram.
4. Use a hoist to lift up on the ram to remove it from the operating piston rod.
5. Remove the seal (22) that resides in the seal bore of the BOP body.
6. With a spanner wrench and a hammer, break loose the locking screw housing nuts. (14).
7. Remove the nuts, the locking screw housing (7), and the locking screw (8).
8. Remove the locking screw housing studs (13) with a small pipe wrench.
9. On the top of the bonnet, remove:
a. The tubing gland (36) and blind plug (37).
b. The 1 NPT pipe plug (17).
c. The plastic packing screw (16) and packing (39).
10. Unscrew the plastic packing check valve (15).
11. Remove the O-ring (34) from each bonnet bolt and remove the bolts from
the bonnet asembly.
12. Insert the lifting eye (38) into the intermediate flange or into the bonnet.
13. Attach a hoisting cable to the lifting eye and apply tension to the cable to
hold up the bonnet asembly.
14. Using a crescent wrench, loosen the ram change pistons (9) and (10) on the
flats provided.
TC1403
43
15. Once the ram change pistons are completely loose, move the assembly to the
side away from the main body of the BOP.
C. Bonnet Disassembly
1. Remove the ram guide pins (23) from the intermediate flange (2).
2. Remove the cap screws (35) to disassemble the intermediate flange from the
bonnet.
3. Separate the bonnet (3) from the intermediate flange (2).
4. Remove the ram change cylinder O-rings (31) and (32) from the cylinders, and
remove the cylinders from the bonnet.
5. Remove the operating cylinder O-rings (24) from the operating cylinder, and
remove the cylinder from the bonnet. These O-rings are for standard bonnets
only. The large bore shear bonnets do not have a separate operating cylinder.
6. Remove the operating piston seal ring (26) and the operating piston wear
ring (42) from the operating piston, and remove the piston from the bonnet.
7. Pull out the remaining seals in the bonnet bore, including the wiping O-ring
(28) and the lip seal for the tail rod (27).
8. Remove the following seals from the intermediate flange:
a. spirolox retaining ring (41)
b. lip seal retainer (40)
c. back-up ring (21)
d. lip seal (connecting rod) (20)
e. energizing ring (19)
f. plastic packing ring (18)
g. operating piston rod O-ring (25)
TC1403
44
B. Bonnet Assembly
Reference page 10.
1. Place each bonnet (3) on stands or pallets with the bore side up.
2. Install the tail rod lip seal (27) and the wiping O-ring (28) into the bonnet (3).
3. Place the operating cylinder O-rings (24) on the operating cylinder (6). These
O-rings are for standard bonnets only. The large bore shear bonnets do not
have a separate operating cylinder.
4. Insert the operating cylinder (6) into the standard bonnet bore.
5. Install the ram change cylinders (11) into the bonnet.
6. Place ram change piston O-rings (33) and the ram change piston to body
O-rings (29) on the both ram change pistons.
7. Insert the assembled ram change pistons (9) and (10) into the bonnet so that
the pistons with side holes are on the OPEN side, and the pistons with center
holes are on the CLOSE side.
Caution: Ensure that the threaded end of the ram change piston does not contact the
floor.
TC1403
45
8. Place the operating piston wear ring (42) and the seal ring (26) onto the operating piston (5).
9. Position the assembled operating piston into the bonnet.
10. Place the intermediate flange (2) on the assembly table with the threaded
holes for the guide pins (23) in the bottom position.
11. Place the operating piston rod O-ring (25) in the central bore.
12. Install the plastic packing ring (18) and energizing ring (19).
13. Install the connecting rod lip seal (20), lip seal retainer (40), the back-up ring
(21), and spirolox retaining ring (41).
14. Install the O-ring (30) onto the intermediate flange.
15. Install the cylinder O-rings (31) and (32) onto the ram change cylinder.
16. Apply a light coat of oil on the O-rings and inside the corresponding seal
bores in the bonnet (3) and the intermediate flange (2).
17. Install the assembled intermediate flange onto the assembled bonnet.
18. Install the cap screws (35) from the bottom side of the intermediate flange
and tighten them securely. Be sure that the plastic packing port on the intermediate flange is on the same side of the assembly as the lifting eye hole on
the bonnet.
Caution: a. Ensure the the tail rod seals are not damaged.
b. Ensure that the seals are not damaged during the bonnet seating process.
Important: The threaded holes for the lifting eyes in both the bonnet and the intermediate flange must be on the same side of the connecting rod.
19. Tighten the cap screws in a crisscross pattern so that the intermediate flange
pulls down straight and level with respect to the face of the bonnet. Torque
the cap screws between 3350 and 3670 ft-lb (4542 and 4976 Nm).
20. Screw the ram guide pins (23) into the intermediate flange. Tighten the
guide pins with a pipe wrench to a maximum of 400 ft-lb (542 Nm).
21. Install the lifting eye (38) into the intermediate flange or into the bonnet.
22. Position the bonnet assembly next to the body and thread the ram change
pistons onto the body.
23. Tighten the rods securely against the body, using a crescent wrench on the
flats provided.
TC1403
46
Warning: Make sure that the open and close pistons are in the appropriate location with
respect to the body.
24. Insert the bonnet bolts (12) through the bonnet and intermediate flange.
25. Push the bonnet bolt O-rings (34) over the bonnet bolt threads onto the undercut.
26. Screw the plastic packing check valve (15) all the way into the preparation in
the intermediate flange.
27. Insert one stick of plastic packing (39) above the check valve and install the
plastic packing screw (16). Do not apply any torque to the plastic packing
screw.
28. Install a 1 NPT pipe plug (17) to close the hole.
29. Install the bleeder gland (36) with the plug (37) into the bonnet.
30. Install the double ended locking screw studs (13) into the bonnet. The short
threaded ends screw into the bonnet. These studs can be tightened with a
small pipe wrench used close to the bonnet.
31. Install the locking screw (8) into the locking screw housing (7).
32. Install the locking screw housing over the studs with the flats on the housing
flange vertical. Install and tighten the locking screw housing nuts (14).
Note: All hydraulic lines must be in place. Install the seal carrier before the rams are installed.
33. Lubricate the seal bores for the bonnet seal in both the BOP body (1) and the
intermediate flange (2).
34. Install the bonnet seal (22) that will reside in the seal bore of the intermediate flange.
35. Lubricate the seal with ram lubricant.
36. Close the bonnet asembly with 200 to 500 psi (13.8 to 34.5 Bars) operating
presure, trapping the seal carrier.
Caution: Keep hands out of the way during this operation.
37. Lubricate the seal with ram lubricant.
38. Once the bonnet seals are securely installed, connect the hydraulic lines to
the OPEN and CLOSE ports on the sides of the preventer body.
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39. With the bleed gland (36) loose, on the top of the bonnets, apply 200-300 psi
(13.8 - 20.7 Bars) OPEN and CLOSE operating pressure alternately to expel air
from the operating system.
40. After the air is bled from the system, tighten the bleed plugs (37).
41. Install the appropriate ram assemblies (4) onto the operating piston rod.
42. After assembling both bonnets, apply 1500 psi (103 Bars) hydraulic pressure
to the rams OPEN connection to close the bonnets.
43. Apply thread lubricant to the threads and below the head of the bolt.
44. Screw in and torque the bonnet bolts to according to the charts on page 54
and 55.
B. Installation
1. Install the preventer, ensuring that the preventer is right-side-up (outlets are
below the center of the preventer).
2. Inspect the preventer, the ram subassemblies, and all rubber parts during installation.
3. Remove the external mechanical protectors.
4. Lift the BOP with slings installed around the body of the BOP.
5. Install the BOP on a test stump/fixture.
6. Drain the fluid from the operating system.
7. Remove the 1 ball valves or pipe plugs from the inlet and outlet connections.
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48
8. Connect the hydraulic control lines, and flush the operating system with
clean fluid.
9. Test for leaks in the operating system (refer to Part VII, TESTING.)
10. Install the rams in accordance with the assembly procedure described in Part
IV, ASSEMBLY.
11. While installing the rams, inspect the ram bore and bonnet.
a. Inspect the vertical bore for key seating.
b. Inspect the intersection between the vertical bore and the ram bore.
Grind out any raised metal surfaces. Do not remove any metal below the
original surface.
B. Periodic Maintenance
1. Once a year, or every six months in cold weather conditions, completely disassemble the preventer.
Note: For detailed description of disassembly, see Part III, DISASSEMBLY.
a. Clean all parts. Do not use a wire brush on sealing areas.
b. Replace all rubber seals, gaskets, and O-rings.
c. Replace ram packing according to its physical condition.
d. Repair or replace damaged metal parts.
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VII. Testing
A. Hydraulic Operating System
1. Test the hydraulic operating system after installation.
a. Flush the hydraulic operating system with clean operating fluid.
b. Test for proper stroking of the rams and operating system.
1) Apply a maximum of 300 psi (20.7 Bars) hydraulic pressure to the OPEN
port.
2) Ensure that the rams open.
3) Reduce hydraulic pressure to zero psi.
4) Apply a maximum of 300 psi (20.7 Bars) hydraulic pressure to the CLOSE
port.
5) Ensure the rams close.
6) Reduce hydraulic pressure to zero psi.
c. Test for leaks in the operating system.
1) Remove the hydraulic line from the OPEN port.
Note: If testing pipe, casing, flex packers, or variable bore rams, be sure that an appropriate size test mandrel is installed into the preventer. DO NOT close the rams on an
open hole unless closing pressure is less than 300 psi (20.7 Bars). Flex Packers and
VBRs should be tested with the largest pipe size for that packer.
2) Apply 300 psi (20.7 Bars) hydraulic pressure to the CLOSE port, and observe the OPEN port for leaks.
3) Increase the pressure to 3000 psi (207 Bars) and observe the OPEN port
for leaks.
4) Inspect for leaks between the intermediate flange, the bonnet, and the
BOP body. Bleed all pressure from the BOP closing line.
5) Replace the hydraulic line to the OPEN port.
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B. Ram Test
(After installation and as required by API RP53 or appropriate regulatory
agency.)
1. Hydraulically test ram packers with water using the following procedure:
a. Install the BOP stack on a prepared test stump or install a test plug below
the BOP if on the wellhead.
b. Inspect for ram packer leaks at low pressure by closing rams on an appropriate size test mandrel (none if blinds or shears are used) with 1500 psi
(103 Bars) operating pressure, and apply 200 psi (13.8 Bars) pressure under
the rams. Hold pressure for 3 minutes. Maximum pressure drop is 10 psi
(.7 Bars) in 3 minutes.
c. Increase pressure slowly to the rated working pressure of the preventer.
Hold pressure for 3 minutes. Maximum pressure drop is 100 psi (6.9 Bars)
in 3 minutes.
d. If rams leak at low pressure or at working pressure, inspect for worn ram
packers and replace if necessary.
e. Repeat the above procedure for each set of casing, pipe and shear rams.
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VIII. Storage
A. Preventer
1. Open the bonnets and remove the ram subassemblies.
2. Remove the top seals and packers, then wash the ram subasemblies.
3. Lubricate the ram bodies, covering them with a heavy grease.
Caution: DO NOT lubricate the top seals or packers.
4. Do not store the ram subassemblies inside the preventer.
Note: Rubber products that have been put into service and that are subsequently stored,
will have an unpredictable shelf-life. This is attributable to their varied physical condition when returned to storage, due to the inability to completely remove
elastomeric solvents (hydrocarbon contaminates, etc.) and storage in a container
filled with air (chemically active gases).
5. Clean the inside and outside machined surfaces of the preventer.
6. Dry with an air blaster until no moisture is left inside or outside the
preventer.
7. Inspect the ram bores and the vertical bores for burrs.
8. Remove burrs by touching the surface lightly with a grinder using 36 to 60
grit paper.
9. Lubricate the ram bore with a heavy grease.
10. Lubricate the end and outlet connection faces with a heavy grease, and cover
them with flange protectors.
11. Flush the operating system using clean operating fluid.
12. Fill the operating system with preservation fluid Cameron P/N 718100.
13. Install the 1 NPT pipe plugs into the OPEN and CLOSE connections.
Caution: DO NOT use the bonnet lifting eyes to lift a preventer.
14. To lift the preventer, use appropriately rated slings around the ends of the
body.
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B. Elastomers
1. Store rubber products inside a cool, dark, and dry storage area.
a. The preferred storage temperature range for rubber goods is from 40F to
80F (4.4C to 26.7C).
b. Rubber goods should be wrapped or otherwise protected from direct exposure to sunlight or artificial light with a high ultraviolet content (such
as fluorescent lighting). Do not store in direct sunlight even if wrapped, as
overheating will result.
c. Store rubber parts in a relaxed position. Do not stretch or hang O-rings
and seals. Labels should not be attached to seals with string, wire, or tape,
as these items may deform the sealing surface.
2. Use airtight containers when possible to protect against circulating air.
3. Ozone is extremely harmful to rubber. Ensure that there is no equipment in
the storage area which may generate ozone, such as mercury vapor lamps,
high-voltage electrical equipment, electric motors, or any electric apparatus
which produces arcing.
4. Keep the rubber products clean and free of solvents, oil, greases, or any
other semi-solid or liquid materials during storage. Rubber goods should specifically be protected against direct contact with: manganese, copper, copper
alloys (including brass), polyvinyl chloride (PVC), creosote-impregnated timber, other rubber goods of different rubber compounds, sulphur, and copper
napthenate.
5. When cleaning is necessary, rubber goods may be cleaned with either soap
and water or methyl alcohol. After cleaning, the rubber goods should be
dried at room temperature.
6. Examine the part before installation.
Important: Rubber goods taken from storage must ALWAYS be inspected before installation. Rubber goods should not be flexed at temperatures below 40F (4.4C).
Rubber goods in storage should be inspected every 12 months to ensure that
they are still serviceable.
a. Ensure that the part does not have a tacky surface or noticeable softening
or hardening of the surface.
b. Flex the part and inspect with a magnifying glass to ensure that there are
no cracks.
c. Replace items which show any of the aging signs mentioned above.
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53
Bonnet
Bolt
P/N
Thread
8-UN
Hex
Across
Flats
Cameron
Wrench
*
Torque Min
Moly Lub**
ft-lb
Nm
Torque Max
Moly Lub**
ft-lb
Nm
7-1/16 3000
30312-06
1-3/4
2-3/8
713114-08
393
533
589
799
7-1/16 5000
30312-02
2-3/8
713114-08
468
635
701
950
7-1/16 10,000
30312-07
2-1/2
2-3/4
713114-10
695
942
1042
1413
7-1/16 15,000
30312-01
2-7/8
2-3/4
713114-10
801
1086
1201
1628
11 3000
30312-04
2-1/4
2-3/4
713114-10
1279
1734
1918
2600
11 5000
30312-03
2-1/2
2-3/4
713114-10
1386
1879
2079
2819
11 10,000
30312-05
3-1/8
2-3/4
713114-10
1676
2272
2514
3409
11 15,000
30312-12
3-3/4
3-1/2
713114-13
2198
2980
3297
4470
13-5/8 3000
30312-09
2-3/4
2-3/4
713114-10
1088
1475
1632
2213
13-5/8 5000
30312-01
2-7/8
2-3/4
713114-10
1121
1520
1681
2279
13-5/8 10,000
30312-12
3-3/4
3-1/2
713114-13
1534
2080
2300
3118
13-5/8 15,000
30312-18
4-1/2
4-5/8
4953
6715
7430
10,074
16-3/4 3000
30312-17
2-7/8
3-1/2
713114-13
1842
2497
2763
3746
16-3/4 5000
30312-16
3-1/2
3-1/2
713114-13
2211
2998
3316
4496
16-3/4 10,000
30312-24
4-1/2
4-5/8
5931
8041
8896
12,061
18-3/4 10,000
30312-23
4-3/4
4-5/8
4417
5989
6625
8982
20-3/4 3000
30312-10
2-1/2
2-3/8
713114-08
1923
2607
2884
3910
21-1/4 2000
30312-11
2-1/4
2-3/4
713114-10
1690
2291
2534
3436
21-1/4 5000
30312-26
4-3/4
4-5/8
3726
5052
5588
7576
21-1/4 7500
30312-21
4-5/8
6976
9458
10,464
14,187
21-1/4 10,000
30312-21
4-5/8
6203
8410
9304
12,615
26-3/4 2000
30312-10
2-1/2
2-3/8
713114-08
1907
2586
2860
3878
26-3/4 3000
30312-13
3-3/4
3-1/2
713114-13
3079
4175
4618
6261
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54
Bonnet
Bolt
P/N
Thread
8-UN
Hex
Across
Flats
Cameron
Wrench
*
Torque
API 5A Lub
ft-lb
Nm
Torque
Moly Lub**
ft-lb
Nm
7-1/16 3000
30312-06
1-3/4
2-3/8
713114-08
1600
2169
900
1220
7-1/16 5000
30312-02
2-3/8
713114-08
2200
2983
1200
1627
7-1/16 10,000
30312-07
2-1/2
2-3/4
713114-10
4200
5694
2300
3118
7-1/16 15,000
30312-01
2-7/8
2-3/4
713114-10
6000
8135
3300
4474
11 3000
30312-04
2-1/4
2-3/4
713114-10
3000
41067
1600
2169
11 5000
30312-03
2-1/2
2-3/4
713114-10
4200
5694
2300
3118
11 10,000
30312-05
3-1/8
2-3/4
713114-10
7900
10,711
4100
5559
11 15,000
30312-12
3-3/4
3-1/2
713114-13
14,500
19,659
7500
10,169
13-5/8 3000
30312-09
2-3/4
2-3/4
713114-10
5600
7593
3000
4067
13-5/8 5000
30312-01
2-7/8
2-3/4
713114-10
6000
8135
3300
4474
13-5/8 10,000
30312-12
3-3/4
3-1/2
713114-13
14,500
19,659
7500
10,169
13-5/8 15,000
30312-18
4-1/2
4-5/8
25,500
34,573
13,000
17,626
16-3/4 3000
30312-17
2-7/8
3-1/2
713114-13
6000
8135
3300
4474
16-3/4 5000
30312-16
3-1/2
3-1/2
713114-13
12,500
16,948
6500
8813
16-3/4 10,000
30312-24
4-1/2
4-5/8
25,500
34,573
13,000
17,626
18-3/4 10,000
30312-23
4-3/4
4-5/8
29,500
39,997
15,500
21,015
20-3/4 3000
30312-10
2-1/2
2-3/8
713114-08
4200
5694
2300
3118
21-1/4 2000
30312-11
2-1/4
2-3/4
713114-10
3000
4067
1600
2169
21-1/4 5000
30312-26
4-3/4
4-5/8
29,500
39,997
15,500
21,015
21-1/4 7500
30312-21
4-5/8
34,000
46,098
17,500
23,727
21-1/4 10,000
30312-21
4-5/8
34,000
46,098
17,500
23,727
26-3/4 2000
30312-10
2-1/2
2-3/8
713114-08
4200
5694
2300
3118
26-3/4 3000
30312-13
3-3/4
3-1/2
713114-13
14,500
19,659
7500
10,169
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55