oO Prepared { INSPECTION AND TEST PLAN Avnuved, KS HUALU DESCRIPTION OF EQUIPMENT: REACTOR Rev.2 Date: 27-08-2015, Purch ase Order No. 14089-0042410-PPIV-002-00 Client: NATIONAL REFINERY LIMITED (KARAGHI- PAKISTAN) Project: NRL ISBL UPGRADATION PROJECT Inspection Level: Level I Fapwsiting woe vel 5 rae LF esate ase stinspections iaseitet Main Examination Stops ACCEPTANCE Report For Fabrication DOCUMENT om) wars | nm | Subbed ETRE Drawing Documents Commitment awe Shi Wav 14 | Dosen eview Fabricating Technology. |! ® ves ibe ventas 12 | bre nsposion Meeting Contec 4 H Yee HATER. kT CREAR se Ws: Yes 13 | Har eRa. Hat ASMEIX,Drawing | R R WPS: Yo oie 5 14 Ee cnn ASME IX, Drawing R R ves cannon ASME Wane 15 | Review or Procedure Document Driving. Fabricating | R vee Review of Prosedure Docume Technology, Contract FARA RRS BANDERA 5 16 | Nio1 Quutmeston nd NDE est Procedures AsTeTést R ® ves ZEEE, RE, IE) aI Inspection and aceptnes to prea partie, ging. mbes) eet 24 | Matra Ceritcates HR R ves Ta aI ASML Drawing 22 | Review of Matcials Marking, Dimensional w w ves and Visual Examination SEHR bADWIC sacs ARAL SP Mn, Mo. 8; Pr Gt, Ny 26, RAM, ARI, ak, LARA, eA, dni 1oOmUT. 23 | Main cri plate SA-287G:22CL2 neo test | ASME Drawing 4 sw ves chemical malysigC, Si, Mn, Mo, S. P. Cr. Nb eu bei! est noua tenes tee shook et, hnndess, nonmetal inlaon, erin Sie, 1000 UT foreach plateoO Prepared { INSPECTION AND TEST PLAN Avnuved, & HUALU DESCRIPTION OF EQUIPMENT: REACTOR Rev.2 Date: 27-08-2015, Purchase Order Noz 14089-00/2410-PPM002-00 Client: NATIONAL REFINERY LIMITED (KARAGHI- PAKISTAN) Project: NRL ISBL UPGRADATION PROJECT Inspection Level: Level I Fepediting | evel level | RFE SA-SSOPDICLS,SA-ISF2ICLS WAL ME INC. Sie My Moy Ss Ps Ce Nie AAW, SRA, he, PRR Fe, SLE. HEM LOOT, RAE Ase ehae A Aka, Forging which miler are SA-336822C13.) ASME t.Deawina 24 | SRISSDICLS “need “etest chemical | ASME Dre 4 Sw ves analysi(, Siy May Mo, 8, Py Cry Ni), normal temperature tensile, high temperature tesile, hardness, nonmetallic inlusion, grain UT for each plate, Cylindrical and annular forgings need ultrasonie shear wave test E47 SA-213 TPMT -EH2 AT PM 28 ASME Il, Drawing H R Yes 26 | BR SH UT eS ASME Ml, Drawing H R Yes CiMo HEHRLETLEPRASE, Kx Rat. 27 | Welding matenal of CrMo stot noed retest to AWS.Ad3 H R Yes check the content of diffusible hydrogen and. x coeffviant FAA Hea ‘ASME Yl div2 28 | Cutting-of and Marking Transfer Drawing w w No Ta PS Inspection of Machining Parts BERT. WER, 941 | Machining Dimension, Visual, Roughness Drawing w sw Yes AIP EMD LS, HE, MLE REAR, 32 | After machining, welding and heat treating w sw Yes Forgings need to check the hardness Aube LG RPE YALA 80mm HALA aia | IOO%MT JPoiseseie, w R ‘After macfunng, weld groove and 8mm around ves the groove need MT and check hardness 4 BRERT IO REE Head Visual and Dimenston Examination HERARAL, RARSMERROK, Ente 0 oR TB eek MT ARAL He BREE ARG OF AL A aa | HR ASME Ml div. H R Yee Head used hot formed method. then do Drawing normalizing and tempering. After welding butt veld of head do ISR, With a base material test plate. EERGAMME, MRR TRE SME Ml diva 42 | Visual thickness and dimension examination 2 H R Yes after forming of heads Drawing # Ef Al 0M Fe 100"«UT es 43°) soos RT aud 106M and 100%SUT for weld 4 R Y jointoO Prepared { INSPECTION AND TEST PLAN Avnuved, & HUALU DESCRIPTION OF EQUIPMENT: REACTOR Rev2 | Date 2708-2016 Purchase Order Naz 14089-0042410-PPM.002.00 fient WATIONAL REFINERY LIMITED (KARACHI - PAKISTAN) Project NRL ISBL UPGRADATION PROJECT Inspection Level: Level | Frpeting Tevellovel TERRE, ENTE MEMEO PUN] agua wu ana, Babb UEP Rese 44 | Imer surge welding layer, before transition arid H R Yes layer do MT, after ansition layer do PT, air me surfae ler do UT:PT ASME SEE GET ALAA 49 | base or nead neoa DICT Immediately aner base 8 R ves welding HALTER Gu W ava Heat 46 | ater Transition layer welding do sts relieving | ASME WH dlv2 H R ‘weatment eat ueatment chart 5. WRG RTP AEE Head Visual and Dimension Examination GRMN RDRRD, AEARE RSE seh ae cus wy aie 5.1 | Shell rolled should be used whote plate in eating | AEME We civ H sw Yes temperatue($ 6507), after long-seam and rine sigelar seam welding do ISR. BRROSART AOE ASME 52 | Visual and Dimension Examination after ww x R Yes Foming of Shell ASHER HERR EA RAO, ASME W aiv2, 53 | bisranertongtuinal and eieuar sear finished Drawing s Sw ves EN abe LTTHRTMT ASME i> 24 | ifteriSR wolding seams do UTART*MT Drawing, ASME V " x res Sak. HEME MIDRENG Fi MENA, IEAUE MTD PTI ncsae ay giv, salt UT-PT, se 55 | Inner surface welding layer, before tamsiton Vesting H R Yes layer do MT, after transition layer do PT, after ; surfae layer do UTSPT, ASME REL AHR EH SAR Sir W diva Heat 56 | After Transition layer welding do sess relieving vit? H R ‘reetment heat ueatment rawing chart Cee Flangeftorging pipe overlay EER IERG MTA PT ASME WT dn 6.1 | Flange torging pipe sutfce before transition Drawing w R Yes layer welding do MT or PI ASME V. RGR ASME Wiz £2 | Surface iver wedi Drawin w iad ves RELL SL HEARD Sot th giv 6 | Alter Siete Inyer welding dn nce mtinving | ASME WH div w R Yea hea treatment a Heat PWHIT BARS A, REG RA UT-PT. | ASME W diva, 64 | rant Pr ater Overy Saeng ase, fH R ‘weatment LG GRRa Ree LRT KAGE. ASME W div? © | ter Surface Layer welding of Sealing Fave do Drawing w ® Hardness Test 7, enero FiUp Inspection Fabio RE Drawing 7 | Groove Inspection Wes, w R NooO Prepared { INSPECTION AND TEST PLAN Avnuved, & HUALU DESCRIPTION OF EQUIPMENT: REACTOR Rev.2 Date: 27-08-2015, Purchase Order No: 14089-00J2410-PPI-002-00 lent: NATIONAL REFINERY LIMITED (KARACHI PAKISTAN) Project: NRL ISBL UPGRADATION PROJECT Inspection Level: Level I Fepediting | evel level | WLERE ARR RR GH RAE Biker) MEE W div2, 72 | inspection Unfitness of Butt Drawing w sw Ne Wele(Longitucinal Welds of She, Flange Welding) RAERDS AA ASME W aiv2, 73 | server anu pening tte Drain M 4 Ne RE SW, AE SAAR e SME TW div2, 74 | Fup Inepecton for Nozze to Shot and| ASME A w | aw No Nozzle to Head reins BA, TE, RTA TARR SME TW div2 75 | skit. FitUp . PADete (Check the Vent Hole | ASME Mo w sw No ot Fa hetreFi-ip) e AEA AR MT 78 | ‘emporary atachments removing ees need MT 4 sw Tae Welding FARR CHER. EMER, HRP A. SERIE. SRE) 8.4 | Monitoring of Welding. ( Visual » Welding wes, w sw No Environment, Welder Qualitiation and Welding Matera ete) va [punta eemezene) | AMES . ve Non-Destructive Ess before PWHTE wing 0 FERRE IBCtOR AEM) ‘ASME IN div2 83 | stair weld repair iaplicable) ‘wes " " ve fcfikieas CLA) 9 | Ferrite test (detail se drawing ) Drawing w R Yes EA RRER LEE swe wow 40 | Dimension amd Visa Ispeston, tata puts | ASME. Was wn fow | ves Assembly a MEW awa Reinet " : Drawing, Heat teatment, | R R Yes Final PWHT ng. Heat re yo | MEGA NDT LB WPS) ASME MH div2, 4 R vee Alter PWHTT, do ND Tisee drawing, WPS Drawing RW (LIK) "9 | sadness test (dota se drawing) Drawing w R Yes sk . 14 | (ie terpne Drawing H w Yes "ASME 15 | REA div2drawing, Pressure | H w Yes Equipment Pressure Test drawing, PresoO Prepared { INSPECTION AND TEST PLAN Avnuved, nuncu DESCRIPTION OF EQUIPMENT: REACTOR Rev'd [bate 27082016 Purchase Order No; 13089-00,24T0-PPItoaza) | Client NATIONAL REFINERY LIMITED (KARAGH = PAKISTAN) Projece NRL BL UPGRADATION PROJEGT Inspection Level: Level Fapediing Yevel oval “k&. 6 At NDT ULI) ASME. div2, os 18 | Anertsdrosest, do NDITisce drawing) Drawing w R ¥ CREE, FDRG AER, MRE fuoike, IUGR, LAL ISI. ning pocedre 17 | king and 'possvaton vestments be | Paiing nsedue, 4 sw ves perinormed afer hyrosatic teat forthe sailess sufice, No” blu point i uaifed yo | RHA ark te, Hak Paining proslrs 4 ow veo Cleaning fr chon tel safes Hast. pining Driving ai 19 | se Draviog w w Yes ee. ea Packing Lista, 20 | SR. Hit, eR, sent attachment w w No FT EOE Completion Information 24 | Cua Ceniiates for Delivery w R Yes ay akte Contract, 22 | tase of Release Note before Transportation Drawing 4 4 Yeo AHL Abbreviations WE Winess ich; R Document Review RAB &a; WHoldPoit fhe Viverly AIR ‘SW:Spot Witness ‘Hid: 228.8.N:Notification sf 08