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Jozve Amuzeshi Standard
Jozve Amuzeshi Standard
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.........................................................................................................................................................
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...................................................................................................................... CODES & SPECIFICATIONS
) ..............................................................................................................RP (RECOMMENDED PRACTICE
............................................................................................................................................ METHODS
.........................................................................................................................................CODE CASES
.................................................................................................................................. INTERPRETATION
....................................................................................................................................... GUIDES & RP
............................................................................................................................................... ERRATA
.........................................................................................................................................
API ASME AWS .................................................................................................................... ...
( ........................................................................................................................ ASME
.................................................................................................................. ASME SEC VIII
(2 ................................................................................ ASME SEC VIII
................................................................................................................ ASME SEC VIII
OUT-OF-ROUNDNESS ...............................................................................................
) .................................................................... (WELDED JOINT CATEGORY
................................................................................................................
.........................................................................................................................
....................................................................................................................................... SPIN HOLES
........................................................................................................................................... PEENING
(3 )....................................................................... (UNEQUAL THICKNESSES
............................................................................ ASME SEC VIII DIV.1
................................................................................................ API 620
......................................................................................... ASME B31.3
........................................................................................ ASME B16.47
(4 QUALIFY ........................................................................................ PQR
( B31.3 ................................................................................................
................................................................................................................... ASME B31.3
ACCEPTANCE CRITERIA (6 ......................................................................................
ACCEPTANCE CRITERIA ................................................................. HIGH PRESSURE
(15
............................................................................................ ASME SEC VIII DIV.1 HIGH-LOW
(16
REINFORCEMENT ..................................................................................
REINFORCEMENT .....................................................................................API 620
REINFORCEMENT .....................................................................................API 650
(17 ) U/C (UNDERCUT .................................................................................................
U/C .................................................................................................................. API
U/C ............................................................................................................. ASME SEC VIII DIV.1
U/C ............................................................................................................. ASME B31.3
.......................................................................................................................................LEAK TEST (18
....................................................................................................................... JOINT EFFICIENCIES (19
(20 .........................................................................................................
(21 ...............................................................................................................................
.......................................................... ASME SEC. VIII
........................................................................ API 650
(22 ..........................................................................................................................................
................................................................................... ASME SEC. VIII
)................................................................................................................(Flanges
(23 )................................................................................................................... API 1104 (1999
...............................................................................................................................
...................................................................................................
(23 )....................................................................................................................... API 5L (2000
PSL 1 .................................................................................................................................... PSL 2
....................................................................................................................................
.........................................................................................................................................
...................................................................................................................... LAMINATION
....................................................................................................................................
............................................................................................................................................... DENTS
........................................................................................................................ UNDER CUT
Piping
Pipe Line
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Piping
Pipe line .
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1387
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Standards
Codes
Specifications
RP
Guides
Methods
Code Cases
Interpretation
Errata
Guides & RP
Guide RP
. Should May .
Guide Code
. AWS WHB 5 CH.6 Definition :
Errata
.
.
ASME
: Mandatory .1
: Nonmandatory .2 .
ASME Codes Addenda 6
Mandatory . Errata .
API 5 .
API
-
AWS A2.4:
AWS A3.3:
AWS D3.0:
AWS A5.1-A5.31:
AWS
-
ASME
- ASME Sec. II Part A:
- ASME Sec. II Part B:
- ASME Sec. II Part C:
- ASME Sec. II Part D:
- ASME Sec. VIII :
- ASME Sec. IX :
- ASME B31.3:
- ASME B36.10M:
- ASME B36.19M:
1/2 24 - ASME B16.5:
26 60 - ASME B16.47:
. :
)ASME Sec. II (Material
)ASME Sec. V (NDT
)ASME Sec. IX (Welding and Brazing
)ASTM (Material and Methods
( ASME
) (Civil War 10 1895 1905 3612 .
. 7600 .
1907 .
.
. Section
) Section I (Power Boiler 15 1915 . Section
Section III Locomotive Boilers 1921
Section IV Miniature Boilers 1922
Section VI Heating Boilers 1923
Section II Material 1924
Section VIII Unfired Pressure Vessels 1925
Section VII Care and use of Boilers 1926
ASME Sec VIII
ASME Sec VIII Division :
Sec VIII Div 1 : For up to 3000 psi
Sec VIII Div 2 : For up to 10000 psi
) Sec VIII Div 3 : For upper than 10000 psi (High Pressure Vessel
ASME Sec. VIII Div.1 3 2
AppendixAppendix . Mandatory Appendix Nonmandatory
.
Appendix 10 ) (Q.C. Plan Appendix 16
ASME Appendix R .
Subsection C Subsection B Subsection A :
:Subsection A UG .
:Subsection B UB UF UW
) (UW ) (UB ) (UF.
:Subsection C UCS, UNF, UHA, UCI, UCL, UCD, UHT, ULW, and ULT .
.
3 ) Para. U-1(b ASME Sec. VIII Div.1 .
U-3 .
: 7 ASME Sec.VIII
Category A:
Category B:
Hemispherical Head Head A
Neck Category C:
Category D:
:
:
5Thickness . .
) ( ) ULT-17(b 5t
.
UW 16 .
:14 UW-16
Spin Holes
Head .
Head . UW-34 .
Weld Metal Head Base
Plate Head .
:15 Head
: 16 Spin Holes
Head : :
:17 Head
Head UG-32 .
Peening
UW-39 Peening .
Peening
UW-39 ) (Distortion ) (Relieve Residual Stress Peening
. .
. . ) (Root Pass
) (Final Pass PWHT . Peening PWHT
.
Peening:18
(3 )(Unequal Thicknesses
ASME Sec VIII Div.1
ASME Sec VIII Div.1 Fig. UW-9 1/3 ) (Taper.
API 620
) API 620 (2004 6.16 :
Plate 12.7mm
Butt-Weld 3mm
) (Trimmed Taper 1/4 Fig 6.1 .
: 21 API 620
: 22 API 620
ASME B31.3
) (Unequal thickness ASME B31.3 ) 328.4 (b)(5 .
) (Girth Groove ) (Miter Groove
1
1
2
ASME B16.25 Taper 1/3.
: 23 ASME B16.25
: 24 ASME B31.3
: Piping Inside Taper Taper
. Outside Taper:
Flow
:26 Outside)(B31.3
ASME B16.47
ASME B16.47 " 26 " 60 Fig. 7
) (Unequal 1/3 Taper.
: 27 ASME B16.47
(4 Qualify PQR
Qualify PQR ) (Unequal Thickness ASME Sec IX
QW 202.4 QW 451.1 :
) QW 202.4(a QW 451.1 ) (Thinner Qualify 2T.
) QW 202.4(b ) (Test Coupon 6mm
P-No. 8
: 28 PQR
: 29 PQR
( B31.3
ASME Sec VIII 1925
) ASA (American Standards Association B31 . B31 40
B31 1935 Pressure Piping .
B31.3 Petroleum Refinery Piping Code 1959 . 1967
ASA .
) USASI (United States of American Standards Institute . 1969
) ANSI (American National Standards Institute . 1973
ANSI B31.3 .
ANSI-B31.6 . 1974 .
ASME Code Piping
ASME Code Piping .
1976 Chemical Plant and Petroleum Refinery Piping .
2 1978 ASME Code for Pressure Piping .
1980 ANSI/ASME B31.3 .
1996 ASME B31.3 Process Piping
. 1999 %100 B31.3 .
ASME B31 Pressure Piping :
: 30 ASME B31
)( B 31.4:
B 31.8:
Acceptance Criteria (6
Acceptance Criteria High Pressure
Acceptance Criteria Category Category High Pressure Piping
341.3.2 . Acceptance Criteria Pressure Piping K341.3.2
.
: 34
: 35 )(
WPS (7 WQT
WPS WQT ASME Sec VIII
: 38 Interpretation of B31.3
(8 WPS
WPS Pressure Piping
WPS ASME B31.3 Para. 328.2.2 :
(3
(4 19mm . PWHT .
(5 300 psi -20 399 .
(B16.5 PN 50
)PN=Pressure Nominal
(6 SMAW GTAW .
(7 SMAW .
(8 WPS PQR .
WPS .
WPS Pressure Piping
WPS High Pressure Piping K328.2.2
Preheat (9
UW-30 ASME Sec VIII Div.1 .
: 41
Piping
piping Preheat ASME B31.3 , Table 330.1.1 :
: 44 Preheat B31.3
Recommendations Requirements
)( ASME B31.3 Para. 330.1.1
Recommendations Requirements . .
: 46 B31.3
-1:
ASME Sec VIII Div.1 UW2 Mandatory PWHT:
-2:
:48 UCS-56
:
Holding Time UCS-56.1
Holding Temperature :
:PWHT Holding
.
:50 PWHT
Heating Rate
UW56 PWHT 427C 222C/ hr:
:51 UW56
Cooling Rate
427C 278C/ hr :
:52 UW56
PWHT
PWHT Repair PWHT
. PWHT PWHT .
PWHT -1
PWHT -2
PWHT 1 :
PWHT ) ( PWHT ) ASME Sec VIII UCS 56 Para. f(2
:54
PWHT 2 :
PWHT ) ( PWHT ) ASME Sec VIII UCS 56 Para. f(2
Temper Bead Welding . Temper Bead Welding
API 510 Temper Bead Welding
38mm:
:56
(3
(4
(5
(6
(7
:
UCS 56 Bead :
:
Defect UT .
PWHT Piping
Piping 331 331.1.1 ASME B31.3 .
: 58 Piping
UCS-66 A,B,C,D :
UCS-66 .
. ) (MDMT: Minimum Design Material Temperature
Curve . Curve
FIG.UCS-66 . .
:62 UCS-66
:63
5.5 Cm 10 mm Full-Section.
10 mm Sub-Section . 5mm Sub-Section
.
: 65
) A,B,C,D (Categories ) UW-2(3)(b .
: 67 Joint
: 68 B31.3
:699 ) B31.3(
:
323.2.2 A B
Impact . Fig. 323.2.2A Impact Carbon Steel
. . Curve
A,B,C,D Curve . Curve
Impact.
:70 B31.3
Curve
Curve Table A1 ) (B31.3 .
: 71 Curve
A1 .
Iron Casting,
Carbon Steel (Pipe & Tube),
)Low and Intermediate Alloy Steel (Pipe
)Low and Intermediate Alloy Steel (Forging and Fitting
Casting
)Stainless Steel (Pipe & Tube
Plate and Sheets
)Stainless Steel (Plate and Sheets
)Stainless Steel (Forging and Fitting
Grade P-No. or S-No. Spec No. Minimum Temperature F
. Minimum Temperature F
. A 334 Grade 1 -50 -50
. -55 Impact .
Fig. 323.2.2A . Minimum Temperature F
A 671 Grade CA55 A A 672 Grade C55 C
. A C A 671 A 672
Fig. 323.2.2A
Curve A C Impact
. A C Curve A Curve C Fig. 323.2.2A.
Fig. 323.2.2A B31.3
. Table 323.2.2A Curve A,B,C,D
Impact .
Impact .
:Piping
.
323.3.5 Acceptance Criteria 323.3.5 .
323.3.5 :
) (a Carbon and Low Alloy Steel
) (b ) (Steels in P-Nos. 6,7 and 8
:74
API 5L 6
12 API 1104 .
(
:
: 79 )(AWS
(13
: ASME Sec VIII Div.1 .
B31.3 Scope :
High-Low(15
High-Low ASME Sec VIII Div.1
High-Low ASME Sec VIII Div.1 Table UW33 .
High-Low : 87 Pipeline
Reinforcement
(16
Reinforcement
Reinforcement ASME Sec VIII Div.1 ) UW35 Para. (d
API 650
API 620
(20
Full-RT UCS-57 :
(21
ASME Sec. VIII
1,5) Opening OD (
Opening .
API 650
3 Opening
. .
: 101
(22
* NDE :NDT
ASTM . NDT ASME NDE .
SA105 A105 ASME ASTM.
ASME Sec. VIII
Spot .Full
Joint Efficiency 0.85 UW12 Spot .
Spot UW 52 :
:105 UW11
:106 UW11
Defect ) UW 52 Para. (d
. Remove
.
:107 UW52
1 Group No. 9
ASME-Sec.IX F-No. . API 1104 PQR Gr.-No.
Gr.-No PQR . 1 :
:111 PQR
Tensile Bend Test ASME Sec. IX Neck Break
. 12.7mm
12.7mm
)6.2.2(d),(e
:
-1 )2"(60.3mm
-2 ) 2"(60.3mm )12"(323.9mm
-3 "12
:
-1 4.8 mm
-2 4.8mm 19mm
-3 19mm
Appendix B .
SMAW ) 2" (50mm . Appendix C
C.3 Mechanical .
:113
Specification A.4 Appendix A
API 1104.
:113 API 5L
Specification 9.7.3.9
:117 RT API 5L
:118 API 5L
:119 API 5L
Lamination
) (Lamination Specification 5L
7.8.10 .
:122 Lamination
78 9 Specification
.
:114
:115
:116
Dents
Dent API 5L .
7.8.1 :
Dent " 1/4 . Dent
. Dent " 1/8.
Under Cut
Under Cut Specification 5L 7.8.12 .