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 Every work done needs to be followed by a deep sense of gratitude to those who made

it through to success. I take this opportunity to thank all those who rendered their immense

help & guidance for the completion of this report.

Firstly, I would like to express my gratitude to of Siddheshwar

Industries Pvt. Ltd.  for his kind help and support by providing me with the necessary insights

and information.

Secondly, I would like to express my sincere gratitude to my project guide

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 for his valuable guidance & support given to me endlessly from time to time.

Finally, I would like to thank my friends for their cooperation and advice during the
task of preparing this report.

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 Siddheshwar Industries Pvt. Ltd. was established in 1994. The Company has large,

well-equipped and manned plants in Pimpri, Pune, one of India's best industrial belts. They

are one of India's fastest growing companies in the field of precision components for the

automotive and engineering industries. They specially deal in Forging, machining, &

metallurgy. Their major client includes one of India's giants in the two & three wheeler field -

M/s Bajaj Auto Ltd. They have proper technology, infrastructure, resources & experts team to

reach their goal. They not only meet all Quality Standards, National & International, but they

also meet try to meet specific needs of each & every customer. It is an ISO 9001-2000

company.

Numbers of employees working in the firm are 962 & the numbers of components

being processed in the premises are 125. The machines used at the process level are

completely through ERP system.

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 Plot No. µA'49-51, µH' Block, M. I. D. C., Pimpri, Pune ± 411018.

   +91-(20)-27450041/ 66150900

  +91-(20)-27488419

 www.siddheshwargroup.com

6‘4‘ ‘ ‘ ‘ ‘ ‘ ‘‘‘‘‘‘‘‘‘‘‘‘‘‘ ‘

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 The  
   
 is an important segment of the economy in any country

as it links many industries and services. The Automotive Component Manufacturers

Association of India (ACMA) is the nodal agency for the Indian Auto Component Industry,

which includes Siddeshwar Industries Pvt. Ltd. The Indian auto component industry is one of

India's sunrise industries with tremendous growth prospects. India is now a supplier of a

range of high-value and critical automobile components to global auto makers such as

General Motors, Toyota, Ford and Volkswagen, amongst others. Some leading manufacturers

of auto components in India include Motor Industries Company of India, Bharat Forge,

Sundaram Fasteners, Wheels India, Amtek Auto, Motherson Sumi, Rico Auto and Subros.

There are presently 29 Vehicles Manufacturers (OEMs) in India located at Gurgaon, Pune

and Chennai who together manufactured more than 5.2 million vehicles during 2005-06.

The regional base of auto component manufacturers is mostly concentrated in the

West, North and South of India. This regional concentration of auto component

manufacturers has been dictated by the emergence of automobile manufacturers in these

regions. The set up of Tata Motors, Bajaj, Mahindra & Mahindra and TVS in the 1950s and

1960s laid the foundation for auto component manufacturers in the West and South, whilst

the entry of Maruti during the 1980s created the base in the North.

The 

‘of the auto component industry was estimated at over •
  in

2007-08, a compounded increase of  


  
  . It is likely to touch •
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The six broad product categories according to É   à   

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‘ At Siddheshawar Industries, potential knows no boundries. Today, one of India¶s

fastest growing company in quality forgings, castings and critical machined components,

Siddheshwar is poised for a big leap into the global arena. The exports to Europe have been

initiated since 18 months to Faiveley Transport, France, with Siddheshwar working towards a

long term relationship with the European giant. The company has on the avail aggressive

expansion plans: a new full- fledged plant with an augmented forging press capacity of 1600

ton to 2000 ton,

They believe in 
&
& '  ( i.e. they have a team with sound

knowledge in automotive & engineering domains & expertise in full life cycle product

development which keeps the company at the cutting edge. The HR policy at the company is

progressive & includes training programs to achieve multi tasking & boost motivation. All

people are treated equal & their contribution is recognized. At the process level, an ERP

system will enhance processes, delivery period & reduce time to market. Innovate, delegate

& reward, is the philosophy at the heart of the company¶s success.

) * ³Total Customer Delight´. They firmly believe that each & every product that

they manufacture not only meet all Quality Standards., National & International, but meet

specific needs of each & every customer. The precision & care that goes in the manufacture

of products should contribute enormously to the performance & durability of customer

product. They believe that they can contribute significantly to customer profitability; they

also understand that the end user must benefit from the rapid advances in technology

advances- especially in the field of Forging, machining & metallurgy. To achieve this goal,

they study global advances & incorporate such improvements in their products.



 $  * ³Excellence in our line of business, Promotes growth in yours.´

© * At Siddheshwar they believe that an ISO certification is only the

beginning of a continuous process called quality. A well built QCPC (Quality Control,

process control), a well- established standard room, calibration and traceability as per ISO

(International Organization for Standardization) norms, monitoring of the Process Capability

Index (PCI) and periodical quality audits ensure consistency in quality. However, their

ultimate goal is the zero defect product with a target of less than 100 ppb (Parts Per Billion):

a milestone that is fast approaching.

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1.‘ Mr. V. B. Takawane (CMD)

2.‘ Mr. Raviraj Takawane (Director)

3.‘ Mr. R.G. Karira (Vice President)

4.‘ Mr. S. S. Kulkarni (Technical Advisor)

5.‘ Mr. Naresh Shingte (G.M. Production & Development)

6.‘ Mr. Sutar A.S. (G.M. Forging)

7.‘ Mr. V.K.S. Nair (G.M. Purchase)

8.‘ Mr. N.M. Pathan (G.M. Maintenance)

9.‘ Mr. Arvind Gorwadkar (G.M. Marketing)

10.‘Mr. D.C. Chandekar (Sr. MGR. Customer Care)

11.‘Mr. N. B. Bhatlawande (Sr. MGR Crank-Shaft)

12.‘Mr. A. D. Jamble (Sr. MGR- Accounts)

13.‘Mr. Suhas Pande (Sr. MGR Quality Assurance & Total Productive Maintenance)

14.‘Mr. Mahesh Sallakke (MGR- Purchase)

15.‘Mr. M. C. Pattanshetty (MGR- HR)

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 The machines that are used in manufacturing of products are:

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1. VMC M/C AMS LTD 1 YR 05 NOS

2. MKU-8 UNIVERSAL CNC TURNING M/C KIRLOSKAR 4 TO 5 YRS 01 NOS

3. SUPER ELTURN 20 SERIES ELECTRONICA 3 TO 4 YRS 05 NOS

2000 CNC TURNING M/C

4. SUPER CUT - 6 CNC TURNING M/C PMT 3 TO 4 YRS 02 NOS

5. JOBBER XL LT20 CLASSIC M/C ACE 3 MONTHS 02 NOS

6. JOBBER CNC TURNING M/C ACE 1 YR 33 NOS

7. SMATURN CNC TURNING M/C LMW 2 DAYS 02 NOS

8. ENGINE LATHE CHAMUNDI 4 TO 6 YRS 80 NOS

9. DRILLING M/C HMT 4 TO 6 YRS 10 NOS

10. CYLINDRICAL GRINDING M/C 150 P HMT 4 TO 6 YRS 10 NOS

11. POWER PRESS 30 TONS KAWA 4 TO 6 YRS 01 NO

12. POWER PRESS 100 TONS KAWA 4 TO 6 YRS 05 NOS

13. POWER PRESS 150 TONS KAWA 4 TO 6 YRS 05 NOS

14. MILLING M/C ( HORIZONTAL ) HMT 4 TO 6 YRS 07 NOS

15. DEBURING M/C CHANDAN 1 TO 2 YRS 03 NOS

16. BENCH GRINDER LEADER 1 TO 2 YRS 05 NOS

17. GANG DRILLING M/C EIFCO 3 TO 4 YRS 02 NOS

18. HYDRAULIC BROACHING M/C SAYNAK 3 TO 4 YRS 02 NO

19. HYDRAULIC PRESS BUSH FITTING POLY HYDRAN 4 TO 5 YRS 03 NOS

20. HIGH PRESSURE AIR COMPRESSOR RMP 3 TO 4 YRS 02 NOS

21. GEAR HOBBING M/C COOPER 1 YR 01 NOS

22. GEAR SHAVING M/C FELLOW 1 YR 01 NOS

23. GEAR CUTTING M/C MESHMATIC 3 TO 4 YRS 01 NO

24. BENCH DRILLING M/C MEW 4 TO 5 YRS 14 NOS

25. PILLAR DRILLING M/C HMT 3 TO 4 YRS 02 NOS

26. SPL PURPOSE MILLING M/C BATLIBOI 4 TO 5 YRS 01 NO

27. RIVETTING M/C ORBITAL 4 TO 5 YRS 02 NOS

28. TAPPING M/C KMT 4 TO 5 YRS 01 NO

29. CO2 WELDING MACHINE FINEARC 3 TO 4 YRS 01 NO

30. SPL PURPOSE DRILLING M/C ACCUMAX 4 TO 5 YRS 01 NO

31. ELECTRIC GENERATOR RUSTON GREAVES 2 YRS 01 NO

32. GEAR HOBBING & SHAPING M/C PFAUTER, GERMANY 1 YR 02 NOS

REISHAUER AG,
33. GEAR GRINDING M/C 1 YR 01 NO
SWITZERLAND

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‘ The various products offered by Siddheshwar Industries Pvt. Ltd. are as follows:

1.‘ Gear Shifter Assy.

2.‘ Clutch Bush Assy.
3.‘ Gear Complete Primary Driven
4.‘ Gear Primary Helical for Caliber
5.‘ Rear Wheel Flange
6.‘ Gear Primary Spur Output Legend
7.‘ Housing Pawl (Big & Small)
8.‘ Guide Starter Gear
9.‘ Output Shaft
10.‘Body Complete Starter Clutch
11.‘Gear Primary Driven for M-80 4S
12.‘Guide Bush
13.‘Long Axle
14.‘Short Axle
15.‘Primary Pinion
16.‘Gear Starter Clutch
17.‘Boss
18.‘Bearing Cap
19.‘Corona Gear
20.‘Shaft Output
21.‘Assy. Wheel Nut
22.‘Lashing Eye Bolt (LH & RH Threads)
23.‘Open Jaw Wrench Spanner
24.‘Gear Output- B
25.‘Bracket with Roller
26.‘Engine Gear
27.‘Crown
28.‘Small Cup for Centering
29.‘Wheel Bolt
30.‘Spanner Wheel Nut & Tommy Bar Complete
31.‘Crank Shafts
32.‘Cam Shafts
33.‘Connecting Rod
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36.‘Socket Tie Rod Right Assy.
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The project is prepared to fulfil various objectives. The objective to prepare this project

is:

I.‘ To understand the working of the auto-component industry.

II.‘ To understand how the company works in real sense.

III.‘ To understand the different ways by which the different parts of an auto-component is

made.

IV.‘ To realize the importance and the role played by the company in the economy.

V.‘ To understand the importance of quality maintenance.

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a‘The gear manufacturing process is a complex step right

from selecting the right material to finally doing the finishing process for getting an optimum

quality gear. Gear blanks in the beginning are first roughed out and completely stress relieved

this is done to minimise the distortion that have taken place after carburising. The blanks

subsequently then undergoes the finishing process. Then the gear cutting process takes place

giving allowance on the tooth flank for grinding. Then subsequently grinding and other steps

take place. Following are the steps in the gear manufacturing processes:

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During our visit to Siddheshwar Industries Pvt. Ltd and while preparing this report, I

observed various things. They are:

1.‘ Siddheshwar Industries Pvt. Ltd. was established in 1994.

2.‘ They specially deal in Forging, machining, & metallurgy.

3.‘ Numbers of employees working in the firm are 962 & the numbers of

components being processed in the premises are 125.

4.‘ It is an ISO 9001-2000 company.

5.‘ The machines used at the process level are completely through ERP system.

6.‘ Machines are bought from India, Japan & France.

7.‘ Maximisation of profit through reuse of metal. Waste metal is reused thus,

there is cost efficiency.

8.‘ The present production of two forging plants is 800 ton p.m.

9.‘ Hi-tech machines for precise machining like CNC turning machines, VMCs

have a capacity of 20,000 parts per day which are delivered to 2-wheeler

manufacturers in & around Pune.

10.‘They have proper technology, infrastructure, resources & experts team to

reach their goal.

11.‘Their major client includes one of India's giants in the two & three wheeler

field - M/s Bajaj Auto Ltd.

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After the visit and while preparing this report I think there are certain things that the

company should take care of.

1.‘ The place should be maintained & cleaned daily.

2.‘ Spittoons shall be installed at certain suitable points.

3.‘ There must be proper space between machines & equipments so that the

workers are protected from congestion. So, proper plant layout is to be

done.

4.‘ The safety marks should be repainted for safety of workers.

5.‘ Some of the links & images under site are not accessible. Due to this it

becomes difficult to explore the company¶s website.

6.‘ The building including the canteen should be repainted.

——
   
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I took certain references and various help while preparing the project. The internet

was the main source from where we found the information. The list of URLs used for the

reference is listed below:

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