Professional Documents
Culture Documents
581
11.
12.
13.
15.
Life-cycle costing improves life-cycle assessment by assigning economic consequences to the environmental impacts identified in the inventory and impact steps.
Assessing the financial consequences allows competing designs to be compared on
a common measure, allowing an environmental ranking of competing designs.
The justification for adding an environmental
perspective to the Balanced Scorecard is
based on the concept of ecoefficiency. If
ecoefficiency is a valid concept, then adding
an environmental perspective is legitimate
because improving environmental performance can be the source of a competitive advantage.
16.
The five core objectives of the environmental perspective are: (1) to minimize the use
of hazardous materials; (2) to minimize the
use of raw or virgin materials; (3) to minimize energy requirements for production and
use of the product; (4) to minimize the release of solid, liquid, and gaseous residues;
and (5) to maximize opportunities to recycle.
17.
582
Possible measures for minimizing the release of residues include pounds of toxic
materials, cubic meters of effluents, tons of
greenhouse gases produced, and percentage reduction of packaging materials.
19.
Agree. Assuming the concept of ecoefficiency is valid, then all environmental failure activities should be classified as nonvalueadded. These activities represent the consequences of inefficient production approaches, and adopting more efficient
approaches can eliminate the need for these
types of activities.
20.
21.
The value of financial measures of environmental performance is easy to identify: environmental improvements should produce
significant and favorable financial consequences. If ecoefficient decisions are being
made, then environmental costs should decrease as environmental performance improves. Examples of financial measures include hazardous materials as a percentage
of total materials cost, cost of energy usage
(and the trend), total internal failure costs,
total external failure costs, prevention costs,
and detection costs.
EXERCISES
171
1.
2.
3.
4.
5.
6.
7.
8.
d
e
d
a
e
c
b
e
9.
10.
11.
12.
a
e
d
b
172
1.
2.
583
173
1.
External failure costs for the environmental model are made up of two categories: those paid for by the firm and those paid for by a third party (society). In
the TQM model, all external failure costs are assumed to be paid for by the
firm.
2.
The external failure cost curve is simply the horizontal axis because the firm
pays for nothing. The total cost curve is the control cost curve (the sum of
preventive and detection costs). The incentive is to degrade as much as possible to lower control costs. Thus, the optimal operating point from the firms
perspective is total pollution because all external failure costs are paid for by
someone else. Ecoefficiency has no meaning in this extreme case. The role of
government here is to convert the externalities to private costs. Regulation is
required to enable ecoefficiencyto make it an operable concept.
174
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Prevention (SD)
Prevention (SD)
Internal failure (SD)
External failure (societal)
Detection (SD)
Prevention (SD)
Detection
External failure (societal)
584
Detection (SD)
External failure (societal)
Prevention (SD)
External failure (private)
Internal failure (SD)
Detection (SD)
Internal failure
Detection (SD)
175
1.
Lemmons Pharmaceuticals
Environmental Cost Report
For the Year Ended December 31, 2008
Environmental Costs
Prevention costs:
Environmental studies
Environmental training
240,000
150,000
Detection costs:
Testing for contamination
$ 1,200,000
Measuring contamination levels
120,000
Internal failure:
Treating toxic waste
Operating equipment
Maintaining equipment
$ 9,600,000
1,970,000
720,000
External failure:
Inefficient materials usage
Cleanup of soil
Totals
$ 2,400,000
3,600,000
390,000
Percentage*
0.33%
1,320,000
1.10
12,290,000
10.24
6,000,000
$20,000,000
5.00
16.67%**
0.33% / 16.67%
1.10% / 16.67%
10.24% / 16.67%
5.00% / 16.67%
= 2.00%
= 6.60%
= 61.40%
= 30.00%
This distribution reveals that the company is paying little attention to preventing and detecting environmental costs. To improve environmental performance, much more needs to be invested in the prevention and detection categories.
585
175
3.
Concluded
Both items should be added to the external failure category in the report. The
first item would add $2,100,000 and is a private cost. The second adds
$4,800,000 and is a societal cost. The amount reported for this category
would then become $12,900,000, and the total environmental cost would increase to $26,900,000. Under a full-costing regime, the entire $6,900,000
should be included in the report. Often, however, only private costs will be included.
176
1.
Activity rates:
Packaging rate:
Energy rate:
Toxin release rate:
Pollution rate:
$5,400,000/5,400,000
$1,440,000/1,800,000
$720,000/3,600,000
$1,680,000/600,000
=
=
=
=
Unit cost:
Herbicide
Packaging:
$1.00 3,600,000
$1.00 1,800,000
Energy:
$0.80 1,200,000
$0.80 600,000
Toxin releases:
$0.20 3,000,000
$0.20 600,000
Pollution control:
$2.80 480,000
$2.80 120,000
Total
Unit cost per pound
Insecticide
$ 3,600,000
$ 1,800,000
960,000
480,000
600,000
120,000
1,344,000
$ 6,504,000
12,000,000
$
0.542
336,000
$ 2,736,000
30,000,000
$
0.0912
The herbicide has the highest environmental cost per unit. So, to the extent
that the per-unit environmental cost measures environmental damage, we can
say that this product causes more problems than the insecticide.
586
176
Concluded
2.
3.
These costs would increase the toxin release rate by $0.90 per pound
($3,240,000/3,600,000). This increase, in turn, would increase the amount assigned to each product: $2,700,000 to the herbicide and $540,000 to the insecticide. Unit costs, then, would increase by $0.225 for the herbicide
($2,700,000/12,000,000) and $0.018 for the insecticide ($540,000/30,000,000). This
is a full-costing approach, which many feel ought to be the way environmental costs are assigned. However, it is often difficult to estimate the societal costs, and many firms restrict their cost assignments to private costs.
177
1.
$2,430,000/4,860,000
$960,000/1,200,000
$180,000/1,800,000
$1,680,000/600,000
$720,000/24,000
$486,000/4,860,000
Note: Since pounds of packaging is the driver for both packaging and packaging treatment, the rates could be combined. The treatment rate could be
part of the packaging rate (giving a total rate of $0.60 per pound). The
4,860,000 pounds used for the rate is 90% of the original 5,400,000 pounds.
587
177
Continued
Unit cost:
Herbicide
Packaging and treatment:
$0.60 3,240,000
$0.60 1,620,000
Energy:
$0.80 800,000
$0.80 400,000
Toxin releases:
$0.10 1,500,000
$0.10 300,000
Pollution control:
$2.80 480,000
$2.80 120,000
Engineering:
$30 18,000
$30 6,000
Total
Unit cost per pound
Insecticide
$ 1,944,000
$
972,000
640,000
320,000
150,000
30,000
1,344,000
336,000
540,000
$ 4,618,000
12,000,000
$
0.3848**
180,000
$ 1,838,000
30,000,000
$
0.0613**
**Rounded
2.
Savings:
Before*
After
Total savings
Pounds
Unit savings
Herbicide
$ 6,504,000
4,618,000
$ 1,886,000
12,000,000
$
0.1572**
Insecticide
$ 2,736,000
1,838,000
$
898,000
30,000,000
$
0.0299**
Total
$9,240,000
6,456,000
$2,784,000
588
177
Concluded
3.
Excessive energy and materials usage and releasing toxins are external failure activities; operating pollution control equipment is an internal failure activity. Engineering is a prevention activity (added during the improvement
process).
4.
178
1.
Both use about the same quantity of primary raw materials; however, tallow is
a renewable resource, whereas petrochemical stocks are not. Thus, an environmental advantage on this dimension belongs to tallow. Water usage,
though, offsets some of this advantage. Tallow requires a much heavier
usage of water (10 times the amount). Although water is renewable, it is also a
limited resource and has a number of competing uses. Energy usage is in favor of tallow, but only slightly (120 total kilowatt-hours versus 135 for petrochemicals). Emissions to the environment are more difficult to assess. Two
are in favor of petrochemicals and two in favor of tallow. There is insufficient
information to evaluate the relative damage caused by each type of contaminant. Thus, at this point, it is difficult to determine which of the two is more
environmentally friendly. One might try the tallow approach and argue that it
is more compatible with the concept of sustainable development. Using tallow may preserve more petrochemical stocks for future generationswhy
use the petrochemical stock approach when it is unnecessary and it contributes to the depletion of a scarce resource?
589
178
2.
Continued
Tallow
396
$
561
28
280
162
144
4,500
4,500
420
300
1,740
$ 7,246
3,520
$ 9,305
*45/5 =9
**If dumped, the cost doubles. The lowest cost is assumed.
The petrochemical approach has the lowest environmental cost per unit. Using cost as a summary index, the petrochemical approach should be chosen.
Cost is limited as a summary measure because it often reflects only private
costs. In this case, more than private costs should be reflected. For example,
there is no indication that societal costs are reflected in the costs of contaminants. Further, there is a societal benefit from using tallow instead of petrochemicals because it is a renewable resource. This also is not reflected in the
summary cost measure. Estimating these two effects and including them
would strengthen the measure.
590
178
3.
Concluded
Suppliers control production of the raw materials and the usage of water and
energy in their production. The producer controls the usage of the raw materials and packaging, energy associated with processing and transportation,
and the emission of the contaminants during production. The producer also
has the ability to influence the recyclability and disposability of the product.
There is no explicit information concerning packaging, product use and maintenance, recycling, and disposal. These factors are also significant issues.
The biodegradability of the surfactants, for example, is something that ought
to be explored.
179
1.
2.
591
179
Concluded
3.
Ultimate disposal can affect the usage of land, energy, and material resources
and also has the potential of contaminating land, water, and air. Disposal by
recycling reduces the demand for primary resources. Disposal by safe incineration (designed to avoid the release of damaging contaminants) can reduce
the demand for nonrenewable energy resources and replace some of the
energy used to produce the packaging. Using landfills to dispose of the product ties up the land and creates potential contamination (e.g., methane gas released into the air by anaerobic decay of organic waste).
4.
Possible reasons: (1) Rate of usage is greater than the rate of replacement, (2)
Resources are limited by alternative uses (e.g., national parks), and
(3) Resources are freed up for alternative uses.
1710
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
592
1711
1.
2.
The activities are all concerned with the learning and growth perspective. By
investing in an environmental management system (ISO 14001 registration)
and improving the environmental information system, the environmental infrastructure is enhanced. The cost of ISO 14001 is a prevention cost, and the
development of environmental measurements is a detection cost. Auditing
the report has to do with the quality of measurement and thus could be classified as a detection cost.
3.
Number of Registrations
25
20
15
15
9
10
5
0
2005
2006
2007
Year
Registrations
593
2008
1711 Continued
Energy Consumption
3,050
3,000
3,000
2,950
BTUs
2,950
2,900
2,900
2,850
2,850
2,800
2,750
2005
2006
2007
2008
Year
BTU (in billions)
Greenhouse Gases
41,000
40,000
40,000
39,000
Tons
39,000
38,000
38,000
37,000
36,000
36,000
35,000
34,000
2005
2006
2007
Year
Gases (in tons)
594
2008
1711 Concluded
Henderson has made significant progress on all three dimensions. Eighty
percent of the facilities are ISO 14001 registered, energy consumption has
dropped by 5 percent over the four-year period, and greenhouse gases have
declined by 10 percent over the four years. The company has not registered
all 30 facilities by 2008 as planned (only 80 percent were registered). Whether
the other outcomes are in line with the targets set by the company for the
four-year period is unknown, since no targets are given.
BTUs are associated with the objective to minimize energy usage, and tons of
greenhouse gases are associated with the objective to minimize release of
contaminants. The number of facilities registered may be better classified
with the objective of increasing environmental capabilities and be located
within the learning and growth perspective. ISO 14001 is concerned with
putting into place an environmental management system and thus is concerned with all core objectives.
1712
1.
Cost Trend as a Percentage of Sales
0.14
Costs/Sales
0.12
0.12
0.1
0.10
0.08
0.08
0.07
0.06
0.04
0.02
0.00
2005
2006
207
2008
Year
Costs/Sales
595
1712 Concluded
2.
BTUs/Sales
12,000
12,000
11,800
11,500
11,000
10,545
10,500
10,364
10,000
9,500
2005
2006
2007
2008
Year
BTUs/Sales
Energy consumption has dropped from 12,000 BTUs per sales dollar to 10,364
BTUs per sales dollar, a 13.63 percent improvement [(12,000 10,364)/12,000].
This compares with a 5 percent improvement for the measure that is not normalized. The 13.63 percent is a more meaningful measure because it reflects
the need to increase energy consumption as output increases.
596
PROBLEMS
1713
1.
Environmental benefits:
In all cases except for recycling, the underlying reduction activities should be
largely prevention with some detection requirements. This reveals the importance of prevention in the ecoefficiency model (remind students of the 1-10100 rule).
Environmental costs:
Environmental engineering: a cost that likely would be split among activities in four categories (using, for example, resource drivers)
Packaging: prevention
597
1713 Concluded
2.
Hazardous waste disposal: tons of residues landfilled; objective: minimize hazardous waste
Hazardous waste materials: pounds (tons) produced; objective: minimize hazardous waste
Nonhazardous waste disposal: tons sent to landfills; objective: minimize raw materials
598
1714
1.
2.
2006
2007
2008
Environmental benefits:
Ozone-depleting substances,
cost reductions
$960,000
$1,600,000
$2,560,000
Environmental costs:
Engineering design
1,280,000
640,000
80,000
In 2006, the cost reductions were less than the design cost. However, in the
following year, the cost reduction achieved matched the design cost, and the
reductions achieved in the prior year are costs avoided in 2007 as well. Thus,
the total savings are $1,600,000, the sum of last years ($960,000) plus this
years ($640,000). In 2006, the design costs are $80,000, and the pollution
costs are reduced by an additional $960,000. Thus, the total savings per year now
amount to $2,560,000 (the sum of the current-year savings plus the costs
avoided from improvements of prior years). How much is an annuity of
$2,560,000 worth? Certainly more than the $2,160,000 paid for engineering
design activity in 2005, 2006, 2007, and 2008! This seems to support ecoefficiency: improving environmental performance improves economic efficiency.
599
1715
1.
Avade Company
Environmental Financial Statement
For the Year Ended December 31, 2008
Environmental benefits:
Income:
Recycling income ...........................................................
Increased sales ..............................................................
Current savings:
Cost reductions, hazardous waste ...............................
Cost reductions, contaminant releases .......................
Cost reductions, scrap production ..............................
Cost reductions, pollution equipment .........................
Energy conservation savings .......................................
Remediation savings .....................................................
Reduced insurance and finance costs .........................
Ongoing savings:
Cost reductions, hazardous waste ...............................
Cost reductions, contaminant releases .......................
Cost reductions, scrap production ..............................
Cost reductions, pollution equipment .........................
Energy conservation savings .......................................
Remediation savings .....................................................
Total benefits ............................................................
600
$ 200,000
1,600,000
800,000
1,200,000
200,000
640,000
144,000
880,000
640,000
400,000
800,000
200,000
400,000
144,000
800,000
$9,048,000
1715 Concluded
Environmental costs:
Prevention:
Designing processes and products
Training employees
Detection:
Measuring contaminant releases
Inspecting processes
Internal failure:
Producing scrap
Operating pollution equipment
External failure:
Disposing of hazardous waste
Releasing air contaminants
Using energy
Remediation
Total costs
2.
$ 800,000
320,000
560,000
640,000
1,000,000
1,040,000
400,000
2,000,000
1,152,000
1,520,000
$9,432,000
The total environmental costs in 2006 were $14,280,000. The total costs in
2008 were $9,432,000, a significant decrease. Adding to this the fact that sales
increased because of an improved environmental image, financing and insurance costs decreased, and recycling income increased, then there is strong
evidence of increased efficiency. Moreover, the ratio of benefits to costs in
2006 is approaching one. Thus, ecoefficiency is working, and the firm is
strengthening its competitive position.
1716
1.
Activity rates:
Hazardous waste:
Measurement:
Contaminants:
Scrap:
Equipment:
Designing:
Energy:
Training:
Remediation:
$2,400,000/2,400
= $1,000 per ton
$120,000/60,000
= $2 per transaction
$6,000,000/3,000
= $2,000 per ton
$2,100,000/600,000
= $3.50 per pound
$3,120,000/6,240,000 = $0.51 per hour
$600,000/24,000
= $25 per hour
$2,160,000/21,600,000 = $0.10 per BTU
$120,000/1,200
= $100 per hour
$4,800,000/240,000
= $20 per hour
601
1716 Continued
Unit cost calculation (2006):
Luxury Model
Hazardous waste:
$1,000 240
$1,000 2,160
Measurement:
$2 12,000
$2 48,000
Contaminants:
$2,000 300
$2,000 2,700
Scrap:
$3.50 300,000
$3.50 300,000
Equipment:
$0.50 1,440,000
$0.50 4,800,000
Designing:
$25 18,000
$25 6,000
Energy:
$0.10 7,200,000
$0.10 14,400,000
Training:
$100 600
$100 600
Remediation:
$20 60,000
$20 180,000
Total cost
Units
Unit cost
Standard Model
240,000
$
2,160,000
24,000
96,000
600,000
5,400,000
1,050,000
1,050,000
720,000
2,400,000
450,000
150,000
720,000
1,440,000
60,000
60,000
1,200,000
$5,064,000
2,400,000
$
2.11
3,600,000
$ 16,356,000
3,600,000
$
4.54*
*Rounded
The unit cost information provides an index of the environmental performance of each product. It thus can serve as a benchmark for evaluating subsequent efforts to improve environmental performance. The unit environmental cost also provides some indication as to where environmental
improvement activities should be focused.
602
1716 Continued
2.
Standard Model
$ 240,000
$ 2,160,000
600,000
5,400,000
720,000
$1,560,000
2,400,000
$
0.65
2,400,000
$ 9,960,000
3,600,000
$
2.77*
Luxury Model
Standard Model
$ 120,000
$
480,000
300,000
2,700,000
360,000
$ 780,000
2,400,000
$
0.33*
1,200,000
$ 4,380,000
3,600,000
$
1.22*
Note: The activity rates are calculated using 2008 costs and assuming activity
output remains the same (e.g., $600,000/600 = $1,000 per ton for hazardous
waste).
*Rounded
603
1716 Concluded
The unit cost reductions:
Luxury Model: $0.65 $0.33 = $0.32 per unit or $768,000 in total
Standard Model: $2.77 $1.22 = $1.55 per unit or $5,580,00 in total
Both products appear to be cleaner than before the changes. The design decision cost an extra $3,000,000 in 2007 and an extra $600,000 in 2008. Thus,
$3,600,000 was spent to produce an annual savings of $6,348,000. Of the
costs for the new processes, only $200,000 appears to be a recurring expense. Furthermore, the raw materials cost is reduced as well (how much is
not given). It appears to be an economically justifiable decision.
1717
1. i
2. d
8. j
9. c
3. m
10. n
4. a
11. f
5. k
6. e
12. h
13. g
7. b
14. l
604
1718
1.
The basic issue is which material should be used. Presumably, the functionality of the two designs is similar (for example, durability is not an issue). The
weight of the polymer product is much less than the steel product and, therefore, uses less raw materials. This advantage, however, is counterbalanced
by the very high recyclable advantage of steel. Only 0.5 pound appears to be
lost, while almost all the polymer material is lost (through incineration). While
incineration provides an energy source, it also uses up a nonrenewable raw
material. Steel recycling keeps most of the nonrenewable raw material in play.
The polymer design, though, does have a product use advantage. It causes
less petroleum to be consumed per year than the steel product. It also uses
less energy in the production stage. But whether this all offsets the recyclable
advantage is unclear. The residue picture is also unclear. The polymer produces more gaseous residues but less solid residues. It would be interesting
to know which of the two has the most environmental impact. For example, if
the gaseous is more serious, then the contamination advantage could flow to
the steel product. Other information that might be useful is the energy used to
produce the raw materials.
605
1718 Continued
2.
Life-cycle cost:
Polymer
Materials:
$30 9
$15 20
Energy:
Production:
$0.50 135*
$0.50 200*
Product use:
$0.70 66
$0.70 110
Contaminants:
Gaseous:
$100 0.4
$100 0.2
Solid:
$40 0.6
$50 2.0
Incineration benefit
Recycling benefit
Total
Galvanized Steel
$270.00
$300.00
67.50
100.00
46.20
77.00
40.00
20.00
24.00
(2.00)
$445.70
100.00
(20.00)
$577.00
606
1718 Concluded
3.
Although product-use effects and disposal are not included, they do have environmental effects caused by the company. Furthermore, some of these
costs, such as energy efficiency, are borne directly by the consumer. Reducing postpurchase costs decreases sacrifice for the customer and increases
customer value and therefore may be the source of a competitive advantage.
Customer demand for cleaner products may also be a good reason for paying
attention to these costs. Finally, the costs are a signal of economic inefficiency and thus should prompt a search for more ecoefficiency.
4.
Given the cost difference of $131.30 ($577.00 $445.70), the polymer design
would be selected. The recyclable advantage is so understated that it would
overcome this difference. The favorable cost trade-off for the contaminants is
a significant factor in favor of the polymer unit.
1719
1.
Ecoefficiency maintains that improving environmental performance will improve economic efficiency. Thus, the environmental dimension is a potential
source of a competitive advantage, and it can be logically included as a perspective of the Balanced Scorecard.
2.
607
1719 Concluded
3.
FINANCIAL
Decrease
Costs
CUSTOMER
ENVIRONMENT
PROCESSES
LEARNING
AND
GROWTH
Reduce
Residues
Increase
Profits
Increase
Revenues
Improve
Image
Increase
Market Share
Environ.
Performance
Improve
Products
Improve
Processes
Training
Employee
Capabilities
608
Reduce
Packaging
Packaging
Process
Hire
Engineers
1720
1.
Hazardous Waste
Tons of Waste
60,000
50,000
50,000
48,000
46,000
40,000
40,000
30,000
20,000
10,000
0
2005
2006
2007
2008
Year
2.
20%
4% 4%
2%
Incinerated
Treated
Recycled
Landfilled
Injected
70%
609
1720 Continued
Incinerated
Treated
Recycled
Landfilled
Injected
37%
37%
9%
8%
In 2005, 90 percent of waste was disposed of using landfill and deep-well injections. In 2006, this has dropped to 46 percent, a significant improvement.
3.
Tons of Sulfates
Liquid Residues
120
100
100
92
81
80
73
60
40
20
0
2005
2006
2007
Year
610
2008
1720 Concluded
4.
Cost in 2005:
Hazardous waste:
Incineration
Treated
Recycled
Landfilled
Injection
Liquid residues
Total cost
2,000
2,000
1,000
35,000
10,000
$4,000
100
15,000
3,000
3,500
15,000
3,500
$4,000
73
$70
$100
$10
$50
$60
= $ 140,000
=
200,000
=
(10,000)
= 1,750,000
=
600,000
$2,680,000
=
400,000
$3,080,000
Cost in 2008:
Hazardous waste:
Incineration
Treated
Recycled
Landfilled
Injection
Liquid residues
Total cost
$70
$100
$10
$50
$60
= $1,050,000
=
300,000
=
(35,000)
=
750,000
=
210,000
$2,275,000
=
292,000
$2,567,000
RESEARCH ASSIGNMENTS
1721
Answers will vary.
1722
Answers will vary.
611
612