PMICLS. EXAMIN ON EOIS DO NOT OPEN THIS TEST BOOKLET UNTIL YOU ARE TOLD TO DO SO T.B.C. : B-GTD-O-NDB Test Booklet Series Serial No. TEST BOOKLET MECHANICAL ENGINEERING Paper—II . Time Allowed : Two Hours Marimam Marks : 200 INSTRUCTIONS . 1, IMMEDIATELY AFTER THE COMMENCEMENT OF THE EXAMINATION, YOU SEOULD CHECK THAT THIS TEST BOOKLET DOES NOT HAVE ANY UNPR-NTZD OR TORN OR MISSING PAGES OR ITEMS, ETC. IF SO, GET IT REPLACEE: BY A COMPLETE TEST BOOKLET. 2. Please note that it is the candidate's responsitility to encode and fill in the Roll Dumber and Test Booklet Series Code A, B, C or D carefully and without any ion or discrepancy at the appropriate places in the OMR Aaswer Shee. Any n/discrepancy will render the Answer Sheet liable for rejection. 3. You have to enter your Roll Number on the Test Booklet in the Box provided alongside. DO NOT write anything else on the Test Booklet. 4. This Test Booklet contains 120 items (questions). Each item comprises four responses . (answers). You will select the resporse which you want to mark 02 -he Answer Sheet. E. case you fee! that there is more then one correc response, mak the response which you consider the best. In any case, choose ONLY ONE resporse ‘or zach item, S. You have o mark your responses ONLY on the separate Answe- Sheet rrovided , See directions in the Answer Sheet. 6. All items carry equal marks. 7. Eefore you proceed to mark in the Answer Sheet the response to va-ious items in the Test Book’et, you have to fill in some particulars in the Answer Shect ¢& per inst-ustions sent to yeu with your Admission Certificate. 8. After you have completed filling in all your responses on the Answer Sheet ard the examination has concluded, you should hand over to the Invigi ator only the Axswer Sheet. You are permitted to iake away with you the Test Booklet 9. Sheets for rough work are appended in the Test Booklet at the enc. 10. Penalty for wrong answers : THERE WILL BE PENALTY FOR WRONG ANSWERS MARKED EY A CANDIDATE, (@ There are four alternatives for the answer to every question. For each question for which @ wrong answer has been given by the candidate, oxe-third (0°33) of the marks assigned to that question will be deducted as penalty (@] Ifa candidate gives more than one answer, it will be treated as wrong answe: even if one of the given answers happens to be correct and there wil be same penalty as above to that question. (iil If a question is left blank, i.e., no answer is gven by the candidate, there will be no penalty for that question. DO NOT OPEN THIS TEST BOOKLET UNTIL YOU ARE TOLD TO DO sO 1611. Ina crank and slotted lever type quick reccrn mecaanism, the link moves with an angular velocity of 20 rad/s, while the slider moves with a linear velocity of 1°5 m/s. The magnitude and directior. of Corioiis component of acceleration with respect to angular velocity are (2) 30 m/s? and direction is such as to rotate slider velocity in the same sense as the angular velocity (b) 30 m/s* and direction is such as to ate slider velocity in the opposite nse as the angular velocity () 60 m/s? and direction is such as to rotate slider velocity in the same sense as the angular velocity (a) 60 m/s? and direction is such as to rotate slider velocity in the opposite sense as the angular velocity 2. Whick of the following are associated with Ackerman steering mechanism. used in automobiles? 1. Has both sliding and turning pairs 2. Less friction and hence long life 3. Mechanically rositions correct. in all 4. Mataematically not accurate except in three positions Has only turning pairs 6. Controls movement of two front wheels (a) 2,4, 5 and 6 (o) 1,2,3 ane 6 (o) 2,8, 5 and 6 (@) 1, 2,3 ands B-GTD-O-NDE/61A 3. The displazement of @ follower of a cam in a printing mackine is rep-esented >y tye expression x= 108+ 1208? - 15c08° +203084 +25006° wtere @ is the angle of rotation o° the sem, The jerk given ty the system et any position is ral 9000 +48002083 + 1500003"0? 900003 (2) 2400? + 9000076 +2400Ca*€* + 5CO00u*69 (al) 48000090 + 15090296? 4. A tedy starting from rest moves in a svraight line with its equation of motior. beirg s 2209-317 42641 whe-e s is displacement in m and tig time ins. Its acceleraton after ore second is (a, 6 m/s* (b) 2 rajs? fo) 12m/s* (a) 3-nJs? 5. Tae crankshaft of a resiprocating engine havirg a 22cm crank and 100cm connecting rod rotates ct 210r..m. Wher. the crank angle is 45°, the veloe:ty of piston is ne: (a) V8m/s bh) 13 m/s () 18m/s (a) 16 m/s 6. While designing a cam, pressure angle is fone of the most importart pareme=2rs which is directly proportional to (@)_ pitch circle diameter (bj prime circle diameter () kf of cam (a) bese circle diamet>r7. A four-bar mechanism is as shown in the figure be ow. At the instant shown, AB is shorter than CD by 30cm. AB is rotating at 5 rad/s and CD is roteting at 2rad/s : B C 4 D ‘The length of AB is iq) 10cm (&) 20cm tel 30 cm (a) 40cm 8. A governor is said to be isochronous when the equilibrium speed is {a} variable for different radii of rotatior: of governor balls (t) constart for all radii of rotation of the balls within the working range (& constant for particular radii of rotation of governor balls (d, constan: for only one radius cf rotation of governor balis 9. A planetary gear train is a gear train having (a) a relative motion of axes and the axis of at least one of the gears also moves relative to the frame jb) no relative motion of axes and no relative motion of axes with respect te the frame {o) no relative motion of axes and the axis of at -east one of the gears also moves relative to the frame (d) a =elative motion of axes and none of the axes of gears has relative motion with the frame B-GTD-O-NDB/61A 10. The flywheel of a machire having weight of 450C N and radius of gyration of 2 m has cyclic fluctuaticn of sp2ee from 125 rpm, to 12)rp.m. Assuming g=10m/s?, che marimum fiuect ation of energy is (a) 12822 Nm (b) 24200 K-m () 14€22M-m (@) 121008 11. Alumina doped with nagaesia wi] have reduced the-mal conductivity because fs structure becomes ‘a) amorphcus sb) free of pores wd) cryscallire (4) mixtare rystelline and glass 12. Which of the following statements are associated with carplve dynamic balancing of rotating s,st2ms? 1, Resutant couple de -o all inertia forces is zero. 2. Support reactions de -o forces are zero but nox due tc couples 3. The system is _antometisally statically balancee 4. Centre of masses cf the system ies on the axis of roteticr. (a 1,2, 3and 4 (b) 1, 2 and 3 only (o) 2, 3 and 4 only (@) 1, 3 and 4 only 13. Which of the following stetemen:s is corect about the balan=ng of a mechanical system? fa) If it is under static va.ence, then there will be dynami> 2a. of larger pulley is twice ~ke diemeter 0 smeller pulley, then the certre distance be:ween the pulleys for an oven belt drive is (@) 1000 mm = (by) 759 mm fe) 800mm = (dy 25 mm 29. If the velocity ratio for an cpen bel: drive is & and the speed of crivng pulley :s 300 r.p.m,, then conside> ng an elastic creep of 2% the speed of the driv pulley is fa) 10404 2m (2) 102-04 r.p.m, (c) 100-04 r.p.m. (@) 23:04 rpm. [2.030. Two shafts A and Bere of same mate-ial, and A is twice the diameter of B. The torque that can be transmitted by Ais (a! 2 times that of B (b) 8 tines that of B (cj 4 times that of B (dl 6 times that of B 31. A worm gear set is designed to have pressure angle of 30° which is equal te the helix: angle. The efficiency of the worm gear set at an interface friction of 0-08 is (a) 87-9% (b) 77-9% (el 679% (a) 879% 32. Consider the Zollowing statements : The axes of spiral bevel gear are non-parallel and intersecting, 1. The most common pressure angle for spiral bevel gear is 20°. 2, The most common spiral angle fo- spiral bevel gear is 35°, 3. Spiral bevel gears are generally inte-changeable. 4 Spirals are noisy and recom- merded for low speeds of 10 m/s. Which of the above statements ave correct? fo) Landa (o) Land 2 () 2and3 (a) Sand 4 B-GTD-O-NDB/61A 33. 34. Consider the foll>win2 statements n case of helicel gees, teeth are cu: at an angle to the axis cf rotaton ef the 1. Helix angle introduces another ratio called axie: contact ratio, 2. Transverse ccntzc: ratio #s equal to axial contact -atis in helical gears. 3. Large transverse centact ratio does not allow -multpl> teeth to share the load, 4. Large axial contact ratio will cause larger axia’ force z>mpoaent. Which of the above statements are correct? (a) Land 2 (2) 2and 3 @) Lana 4 (a) Sand 4 ca an interference fit 2e-ween a shaft and @ hub, the sta‘e of stress -r the snaft Cue to interference fit :s (2) only comp-essive radial stress (>) a tensile radial stress anc a compressive tangential stress (6) @ tensile -angential stress and a compressive raciel stress (2) a compressive tangential stress and a compressive rad al stress35. In case the aumber of teeth on two bevel gears in mesh is 30 and 60 respectively, then the fitch cone angle of the gear will be () tan)2 (ty) Ee tant2 Ria wis fo Star 10.5 (¢) tan 10.5 36. In skew bevel gears, the axes are (a) non-perallel and non-intersecting, and testh are curved (6) non-perallel and non-intersect:ng, and te2th are straight (cl intersecting, and teeth are curved and oblique (a) intersecting, and teeth are curved and can be ground 37. Consider that modern machines mostly use short earings due to the following reasons : 1. I/d of che most moder bearings is in the range of } to 2 2. No end leakage of oil from the bearing 3. Shaft deflection and misalignment do not affect the operation 4. Can be applied to both hydro- dynam‘e and hydrostatic cases Which of the above are correct? (a land 4 (oj) 2 and 3 (©) 1 and 3 (@) 2 and + B-GTD-O-NDB/618 38. Consider the following statements in connection with thrast bearings 1. Cylindrical thrast bearings have higher coefficient of friction than ball thrust bearings. 2. Taper rollers caxnot be employed for thrust bearirgs. 3. Dousle-row thrast ball bearing is not goss be. Lower race, ou-er race and retainer are reacily seperable in thrust bearings. Which cf the above statements are comect? (a) Land 2 (b) 2 and 3 (J) 3and4 (@) land4 39. The beheviour of metals in which strength of a metal is increased and the ductility is decreased on heating at a relatively low tempereture after cold- working is known as (a) clustering (b) strain agng (o) twinning (a) screw dislocation 40. If tke equivalent load ia case of a radial ball bearing is 500 and the basic dynamic load rating is 62500 N, then Tyg life of chi: bearing ‘s (a) 1-95% midion of revolutions (b) () 695% milion of revolutions (@) 9-76& mition ¢ revolutions [P-7.0.41. A copper rod of 2em diameter is completely zncased in a steel tube of irner diameter 2 cm and outer diameter 4cm. Unde: an axial Icad, the stress in the steel tube is 100N/mm?. If E,=28,, then the stress in the copper dis () 30 N/mm? () 33-33 Nypmm? (c} 100 N/m? ‘d) 300 N/mn? 42. A svstem under biaxial loading induces Frincipal stresses of 100 N/em? tensile and 50 N/cm? compressive at a point. ‘The normal st-ess at that point on the sraximum shear stress plane is ic) 75 N/cm? tensile ’b} 50 N/em? compressive (-) 200 N/cm? tensile (2) 25 N/em? -ensile 43. In a biaxial state of _ stress, normal stresses are G, = 900N/mm? oy =190N/mm? 30CN/mm?. The principal stress is, and shear stress snaximum (@) 809 N/mm? (6) 900 N/mm? (©) 1000 N/mm? (@) 120 N/ram? B-GTD-O-EDE/618, 44.4 consttutcnal diagram —sxevs relationship ariong which ¢° the fellowing comsinetens ia a penicular alloy system? ‘@) Temperature aid compesition tht Temperature and shases 5 sent () Temperature, composition and phases present (4) Temperature exé pressure 45. The state of stess at a peint x a body is given by 3, 100 lPa 5, =200MPe. On of the prine:n sitesses 6, = 2591/Pa, The megmitnt of che other princ.oal +ress and -he shearing stress t,, are “espectively (a, S0V3 MPa anc 5914Fa (b} 100MPe are S33 MPa () SOMPa anc 50.3 M3 (ed) 50V3 MPa ed 1COMPa 45, Consider the folcaing — staements regarding powde- metall.arzy 1, Refractory matevials mede ef tungsten can de manufactures easily, In metal powsier ccrtrel of greir size results ir -elatvely much uniform strus 3. The powder heated in aie or moake a: high temperatace is chen p. and compacted to 3¢t desived shepe and strength 4. in sintering, tke etal powder is gradualy heaved cesulting ia coherent bone Waich of the abcve statements ar correct? ‘a) 1, 2 and 3 ony (B) 1 2 and 4 oniy tc) 2, 3 and 4 orly (3) 1,2, 3 and 447. The magnitudes of principal stresses at a point are 250 MPa tensile and 150 MPa compressive. The magnitudes of the shearing stress on a plane on whica the normal stress is 200 MPa tensile and the normal stress on a plane at right angle to this plane are (@) 50V7 MPa and 100MPa (tensi:e) () 100 MPa and 100 MPa (compressive) ‘c) SOV7 MPa and 100MPa (compressive) id) 100MPa and SOV7 MPa (tensile) 48. The state of stress at a point is given by o,=100MPa, o,=-SOMPa and ty =100MPa. The centre of Mobr's circle and its radius will be (@) (0x = 75MPa, tx = 9) and 75 MPa (2) (6, =25 MPa, tx, = 0) and 125 MPa (4) (0,=25MPa, ty, = 0) and 150 MPa fd) (0, = 75MPa, ty = 0) and 125MPa 49. Consider the following statements rela-ed to Mohr’s circle for stresses in case of plane stress : 1. The construction is for variations of stress in a body. The radius of the circle represents the magnitude of the maximum shearing stress. 3. The diameter represents the difference between the two. principal stresses. Which of the above statements are correct? (a) 1.2 ana3 (b) 2 and 3 only fo} 1 and 3 only ‘d} 1 and 2 only B-GTD-O-NDB/61A 50. The figure shows a steel piece of diameter 20 mm at Aand C, and 10 mm at BT) lengths of three sections A, Band Care each equal to 20 mm. The piece is held betweer two rigid su-feces X and Y. The coefficent of linear expansion @=12% 10°5/°C and Young's modulus E=2x10% MPa for steel : ¥ yar cy 3 ate ioe , abe L Le Ne2csle-20-34¢-20 When the temperature 2f this piece increases by 50°C, the stresses in sections 4 and Bare (2) 120MPa and 480 MPe (2) 60M?a and 240 Ma () 120MPa and 120M?a (@) 6OMPa and 120MPa 51. For a material following Hooke’s law, the velues of elastic and shear moduli are 3x10 MPa and 12x 10° MPa respectively. The valse for bulk modulus is (a 1-5x195 MPa (b} 2x 105 MPa () 2.5108 MPa (a) 3x10° MPa [P.-7.0.52. At a point in a body, e = 0-0004 and £) =-0-00012. If E=2x105 MPa ard b= 0-3, the smallest normal stress and the largest shearing stress are (a) ) () (ay 40 MPa and 40 MPa MPa and 40 MPa 80 MPa and OMPa OMPa and 80MPa 53. A cantiever of length 12m carries a conzentrated load of 12 kN at the free end The beam is of rectangular cross- section with breadth equal to half the depth, The maximum stress due tc bending is not to exceed 100 N/mm?. The minimum depth of the beam shculd be (@) 120mm (o) 60 mm 75mm (o) 54. Two strain gauges fixed along the prine'pal directions on a plane surface ofa s:cel member recorded strain values. of 30013 tensile and 00013 comp-essive respectively. Given that the value of E=2»10° MPa and p= 03, the largest normal and shearing stress at this point are (a) (b) iC) 7) 200MPa and 200 MPa 400 MPa and 200 MPa 260 MPa and 260 MPa 260 MPa and 520MPa B-GTD-O-ND3/61A 55. A beam ABCD, € m long is supporced a B and C, 3m apart overhangs AB=2m end CD=1m I: cares € uniformly cistributed load cf 100 kM/r ~ over its entire length 100 kM/m c ee The maximam -nagnitu‘es of be-dng moment and shear force are fa) 200 kN-m and 2£0 EN {b) 200 kN-m and 2C0 kN {o) 50 kN-m and 200 kW (d) 50 kN-m and 250 kV 56. A solid circu.ar cross-section cantilever beam of diameter 6 = 100mm carries a shear force of 10 KN at the free end, Tae maximum shear stress is 2 & Pe a Pa (a) ira 87. A beam of leagth L simply suppo-zed at its ends carrsing a total load ¥/ uniformly distribited over its entire length deflects at the certre by 6 and has @ maximum bending st-ess.o. If the load is substituted by a conzentrat load at mid-span such that th: deflection at the censte remains unchanged, the magnitude of the loaé Wand the maximum berding stres: will be (a) 0-3W and 03c () 0-6W and 6c (c) 0-3W and 06c (2) 06W and 030 1058. For a rectangular section beam, if the team depth is doubled, keeping the wedth, length and loading same, the Lending s:ress is decreased by a factor fa) 2 4 fo) 8 a8 59. A aelica. compression spring of stiffness X is cut into two pieces, each having equal number of turns and kept side-by-side under compression. The equivaient spring stiffness of this new acrangement is equal to fe) (a) 60. 4 beam AB simply supported at its ends Aané B, 3m long, carries a uniformly distributed load of 1kN/m over its ertire length and a concentrated load of 2kN, at Im from A: 1 kN/m 1 m9 2m If [SJB 150 with Iyy = 300cm4 is used for the beam, the maximum value cf bending stress is (a) 75 APA fe) 85 MPa fo) 125 MPa (@) 250 MPe B-GTD-O-ND3/61A a 61. Copper has FCC struccure: i's atomic radius is 1284 anc atcmic mass is 63°. The density of copp2t will be (a) 89%199 kgjmm> (0) 89% 199 keyom> (6) 89x19 kgym? (a) 89x 108 g/mm? 62. A plane inte-sects the ccoréinate axes at 2,1 1 x=2,y=}andz=1 whatis che Miller we3 2 3 index of th.s plene? (a) 992 (by 432 fo) 423 (a) 364 63. What is tae dicmeter of che largest sphere in terms of lative >arameter a, which will fit the void :t the centre of the cube e¢ge of a BCC crystal? (a) 01342 (o) 0250 () 04334 (@ 05a 64. If the atom. radivs 0° aurinium is r, what is its unit cell val-me? (2r\? ar)* ay (2 w) {3 @ |) I (S (ary OB) 4 [P.7.0.65. Consider che following statements regarding the behaviour of dislocations 1. Only edge dislocation and mixed dislocation can have glide motion. A screw dislocation cannot nave glide motion. Dislocation moves in the direction perpendicular to that of saear stress. 4. Motion of dislocation occurs on slip plane that contains Burger's vector and direction vector. Which of the above statements are correct? (a) 1, 2 and 3 only (2) 1, 2 and 4 only fc) 2, 3 and 4 only (a) 1,2, 3 and 4 66. A binary alloy of Cu end Ni containing 67. 20 wt% Ni at a particular temperature cwexists with solid phase of 26 wt% Ni and liquid phase of 16 wt% Ni. What is the weight ratio of solid phase and liquid phase? a fo) 3:2 (c) 2:3 (@) 1:2 ements A ard B form eutectic type binary phase diagram and che eutectic composition is 60 wt% B If just below eutectic temperature, the eutectic phase cortains equal amounts (by wt) of two solid phases, then the compositions of the two solid phases are (a) 20 wi% Band 90 wt% B () 30 wt% B and 90 wi% B () 20 wi% Band 80 wt% B (a) 30 wi% Band 80 wi% B E-GTD-O-NDB/61A 12 68. Consider the following staterents In € binary phase dicgram the freezing paint of the alloy is minimur. eutectic mixure solid-fies at a constant temperature like pure metal 3. eutectic reaction is irrmersible 4. et eutectc temperature. liquids of two metals will chanze into two solids Which of the ebove statements are correct? (a) 1, 2 and 2 cnly (b) 1, 3 and 4 cals f) 1, 2and 4 cals fd) 1,2,3arc4 6S. At rocm temperature, a-iron contains negligible amoun: of carbon, cementite contains 667% C ard pear-te contains 08% C. Pearlite ccntains how much cementite? (a) 8% 'b, 10% (2) 12% ‘a, 14% 70. Two metals A ani B are completely immiscible in sclid and Bouid state Melting point of 4 .s 890 °C and melting point of Bis €00 *2. They form eutectic et 200°C with 0% Band 60% A. The £0% B alloy contains (a) 83-33% EF enc 16-67% of eutectic () 83-33% of evtectic ane 16-67% B (2) $0% Band 50% of eurectic (4) 40% Band 60% of eutestic71 What is the interplanar spacing between (200), (220), (111) planes in an FCC crystal of atomic radius 1-246 A? (@) Agog) = 1762 A, aya) = 1-24 A and dy») = 2034 A (©) dao) = 124 A, daa) = 1-762 A and dy:y) = 2-034 A (dag) = 2034 A, daa) = 124 A and dy yy) = 1-762 A (@) 299) = 25 A, Aaa) = 42 A and ui =26 A 72, Rotary swaging is a process for shaping (a) round bars and tubes (b) billets (0) dies (@) rectangular blocks 73. Consider the following statements : 74. In shell moulding 1. @ single parting plane should be provided for mould cetachable pattern parts and cores could be included minimum rounding radii of 25 mm to 3 mm should be used 4. draft angles of not less than 1° should be used Which of the above statements are correct? (@) 1,3 and 4 only (0) 1, 2 and 3 only (c) 2, 3 and 4 only (@ 1,2, 3 and4 4 big casting is to have a hole, to be produced by using a core of 10 cm iameter and 200 cm long. The density Pmeat is 0-077 N/em3 and density Pcore is 0-0165 N/m. What is the upward force acting on the core prints? a) 2005 — (b) 110062 N fe) 95032N (a) 35032 N 3-GTD-2-NDB/61A 13 78. Consider the following ‘The purpcse cf lapping process is 1. to Froduce geometrically true surface 2, to correct = mimor surface imperfections 3. to improve cimensional accuracy 4. to provide very close “it between the contact surfaces Which of the abcve are ccrrect? (a) 1, 2 and 3 cnly () 1,3 and © enly (©) 2, 3 and ¢ only (@ 1,2, 3and4 75. Centre lathe is to be used to cat inch thread of 4 threads per inch. Lead screw of lathe has 3 mm pitch. Then change gear to be used is 1 127 @ 55 0) 30 20 © oo @ 0 T7. Consider the ‘ollewing stetements in respect of the oxidizing flame due to excess of oxygen im welding : 1, At high temperature, it combines with many metals to form hard and brittle oxides, 2. It causes the weld bead and the surrounding area -o heve a scummy appearance 3. It has good weldrg effect in welding of copper-base metal Which of the above sta:ements are correct? (@) 1, 2 and 3 (0) 1 and 2 only () 1 and & only (d) 2 and © only (2.7.0,78, A caver tip is initially at X= 10m, Y=20mm. “n a rapid motion, using C00 code, it moves to X= 160 mm, Y =120 mm. The X and Y axes have maximum speed of 10000 mm/min and 5200 mm/min respectively. Operating a: maximum speed, what is the time it wil take to reach the destination? (@) 090s () 198 8 fe 2208 (a 216s 5 and C= 300 for the cutting, speed and the tool life relation, wher cutting speed is reduced by 25%, the too| life will te increased by fa, 100% ) 98% ‘78% 80, Which. of the following statements are correct for temperature rise in metal cutting operat:on? 1, ctadverse’y affects the properties of too! material. It provides better accuracy during mechining, It causes dimensional changes in workpiece and affects accuracy of machining. 4, It can distort the accuracy of machine tool itself. fe) and 2 fe) 2and 3 fo) 3 and 4 only @ A3anc4 B-GTD-C-Y3B/61A 14 ES 81. Which of the folowing statements epply to provisicn 0° flesh garter and Jas land around the perts to be forgec? £. Small cavities are povided which are jirectly outside the die impression. ‘The velum? of ‘las’ land and flash gutter shoule. be atcvt 20%-25% o° the vo.ume cf forg.ng Gutter is p-vvided to complete cosing 0° the die. fa) 1 and 2 only (&) 1 and 3 orly () 1,2 and 3 (2) 2 and 3 orly 82. A hole and a shaft rave a basic size of 25 mm, anc are to Lave a clearance fit wth a maximum elearanze of 0-02 mm an¢ a minimum c.eararce of 0-01 mm, ‘The hole tolerance is to be 1'5 times -he staft tolerance. The lim:ts of both hole ard shaft using hole asic system will be (a, low limit of hel: limit of hole limit of shaft limit of shaft 23 mm, hgh 5-096 mm, upper 24:99 mm and low 24-386 mm (b) low Yimt of kote = 25 limit of hole = 25-025 mm, upper limit of shaft = 248 mam and low limit of shaft = 24:75 mm mm, high () cow limit of hoe = 24 mm, high limit of hole = 25-006 mm, upper limit of ehaft = 23 am end low “mit of shaft = 26-99 mm (4) low limit of hole = 25 CC6 mm, high limit of hole = 25 mur, upper limit of shaft = 24.93 mm and low limit of shaft = 2¢ ram83. Consider the following statements : In case of assembly of mating parts 1. the difference between hole size and sheft size is called allowance in transition fit, small positive achieve te cesired path of tool relative tc workriece. ‘The generation of these reference signa’s is eccomplisked througt- a device called (2, approzimato- (, interpolator (5) coordinator (4, directer 88. A part is made from solid trass rod of 89. 38 mm diameter and length 25 mm. ‘The machining time teken to finish the pact is 90 minutes end labour rate is 2 per hour. Factory overheads are 59% of direst labour cst. The density of meterial is 8-6 gr. pe- cubic cm and its cost is 14625 per newton. Tre fac:ory cost of the part will b= (ce) © 8-40 () 8480 (a © 148C (a) 18-40 A company wants to expand the salid propellant manufacturing plant by she addition of more thar 1 ten capacity curing furnace. Each tcn of propeliant mast undergo 30 minutes of furnace t me inc'uding loading and waloading ope ca- tions. Furnace is ised only 80 percent of “he time due t> p>xer restrictions. The required outpat fo> the rew layout is to be 16 tons per shift (3 hou-s). Plant (system) efficiene:’ is estimated at SC percent of system capacity. The number of furnaces required will 3 my) 2 1 de [Pr 0.as 90. The purpose of providing side rake angle on “he cutting tool is to ‘aj avoid work from rubbing against tool ih) control chip flow fc) strengthen tool edge (e) reak chips 91, The annual demand of a commodity in a supermarket is 80000. The cost of placing an order is ® 4,000 and the inventory cost of each item is ® 40. What is ercentage defectives that will make th> lot definitely unacceptable 4. The consumer is willing = take lots of quality level (LTPD) even thoug2 they are unacceptable fi = 10%) (a) 1, 2 end 3 only (oh 1, 2, 3 and 4 (¢) 1, 2 end 4 only (a) 2, 3 end 4 only 94. Assuming X and Y are the two contrel variables, the following are the constraints laid out for maxicaizing the profit Maximize profit (P) = 8X -SY subject to Coastraint-1 : 2X +¥ < 1000 Coastraint-2: 3X ++¥ <240C Constraint-3: X+¥ < 80 Constraint-4: X-¥s35¢ Constraint-5 : X20 Constraint-6 : ¥ 20 Which of che a2ove constrants is e redundant one and does not have any effect on the solution? (a) Constraint-1 (®) Constraint-3 (6) Constraint-4 (@) Constraint-5 and Constreint-697. Aci 95. A -crensportation problem consists of 3 sources and 5 destinations with a2pcopriate rim conditions. The number 0° possible solutions is fe) 18 (b) 225 (a 6435 (a) 150 96, Maximize Z = 2X, + 3X2 subject to 2X, + Xq <6 X,-X_ 23 X, Xy 20 ‘The solution to the above LPP is (a) optimal (b) infeasible fc) unbounded (a) degenerate ny has a store which is manned by 1 attendant who can attend to & technicians in an hour. The technicians wa:t in the queue and they are attended on first-come-first-served basis. ‘The tecinicians arrive at the store on aa average 6 per hour. Assuming the arrivals to follow Poisson and servicing to sallow exponential distribution, what is the expected time spent by a technician in the system, what is the expzcted time spent by a technician in the queue and what is the expected numer of technicians in the queue? (a) 22-5 minutes, 30 minutes ané 2-75 technicians (6) 30 minutes, 225 minutes and 2:25 technicians (o) 22:5 minutes, 225 minutes and 2:75 technicians (d) 30 minutes, 30 minutes and 2:25 technicians B-GTD-O-NDB/61A 17 98. Objective function Z = 5X, +4Xq (Mavimize) subject :0 osk <12 Osx, 3X, + 6%, £55 Xx. Fp 29 What is the optimum value? (@ 6,9 (b) 12, 5 (©) 4,10 (a) 0,9 99. Which of the felowirg defines the compiler’s func-ion zorrec:ly? (a) It translatzs Hiza-evel language programs into ctj=>: code {b) It translates »2 «ct code into a high-level lanziaze fo) It translates oojec: code into assembly lengvage i-structions ‘d) It translates assenoly language instructions inte object code 100. Which one of the felicwirg properties of work materials is -esponsible for the material removal ret? i electrochemical machining? (2) Hardness ) Atomic weigat fe) Thermal condv.ctiv (a) Ductility [P.7.0,| Lirections : Bach of the following twenty (20} sms consists of twe statements, one labelled ‘Statement {j)' and the other as ‘atement (Il). Exemine these two statements carefully and select tae answers to these items using the codes given below. Codes (a) Both Sta‘ement (I) and Statement (ll) are individually true and Statement (ll) is the correct explenation of Statement (I) (b) Both Stacement (I) and Statemen ql) are individually true bu: Statemen: (Il] is not the correc: explanacion of Statement (I) (c) Statemen: (I) is true but Statement (U) is false (a) Statemen: (I) is false but Statement (i) is true 101. Statement {I} : The cam in contact with a follower is a case of compete constraint. Statement I) ‘The pair, cara and follower, by itself does not guarantee continuity of contact all 1] B-3TD-O-NDB/61A 18 102. 103. 104, 105. Statement (I Involute pinions can have any nu-nber of teeth Statement (Il) : Involute profiles in mesh satisfy the constant velocity ratio condition. Statement (1) Hooke’s joint connects two non parallel ron-intersecting shafte to trensmit motion with a constant ve ocity ratio. Statement (II) Heoke’s joint connects two shafte “he ax2s of which do not remair. in alignment while in motion. ement (1) Lewis equetion for design of invclete gear tooch predicts the static load capacity cf a cantilever beam of uniform strength Statement (II) Fo> a pair of gears in mesh, presstre angle and module must be same to satisfy the condition of interchange- ability and correct gearing. Statement (1) Tensile strength of Cl is much high = then that of MS. Scatement (II) Percentage of carbon in CI is mc-e than 15,106. Statement (I Centrifugal clutches are designed to provide automatic and smooth engagemer t of load to driving member, Statement (ID : Since the operating centrifugal force is a function of square of angular che friction torque “or accelerating a load is also a function of ' square of speed of driving member. 107. Statement (I) : Seating the steel specimen in the furnace up to austenitize temperature Kllcwed by furnace cooling is termed annealing. Statement (II) Annealed steel specimen possesses fine pearlitic structure. * 108. Stacement (I) Tze susceptibility of a ferromagnetic . material decreases with an increase in Curie temperature. Statement (ll) : A cntical temperature at which the alignment of magnetic moments venishes is called Curie temperature. 109. Statement (1) Fib:rgiass is a polymer composite made of a plastic matrix containing fine fibers of glass. Staterrent (Il) : Fiterglass accuires strength from the polymer and flexibility from the glass, B-GTD-O-NDB/61A 19 210, Statement (1) Industrial ro-ors will not have un form diameter th-ougho.1t sheir lengths. Statement (ll) These rovors wil teve to acvommcdate ransmissior eiemer:ts like pulleys and gears and sxppocts Bke enti-friction bearings. 111, Statement (1) Cored induction furnace cannot be used for nterm-ttent operation. Stazement (1) en furnace, though most efficient, requi-es a liqu d metal cherge while starting. 112, Statement (1 Lew-carboa scecl has aigh weldability and is more easily welded Statement (IN) : Higher carson conten‘: tend to soften the welded joints res.ltiag in develep- ment of cracks 118. Statement (1) cutting multi threads, the speed ratio is xoressec in -erms of the lead of the ob -1rsai and lead of the lead sc-ew “hreasis. Statement (1!) ‘The speed of the job is ~educe¢ to one- third or on=-foerth 9f -he job speed used in the turing e>e-ation, (prc,114, Statenent () : The Bauschinger effect is observed in -ension test of mild steel specimen due -0 wss of mechanical energy dunng loca yielding. Statement {II} : The Bauschinger effect is a function of section modulus of specimen under test 115. Statement () ‘The ceramic tools used in machining of material have highly brittle tool tips. Statement (ll) C2ramic tools can be used on hard-to- mechine work material. 116. Statenert (I) In chan drives, angle of articulation through which link rotates during engagement and disengagement, is greeter for a small number of teeth Statement (11) ‘The greater angle of articulation will increase the life of the chain. 117. Statement (f ‘The ONC is en NC system utilizing a dedizated stored program to perform all rumericel control functions in mant facturing. NC is a manufacturing process in hich a number of process machines are controlled by a computer through direct connection and real- time analysis. B-GTD-O-NDB/6148 118, Statement (I) In interference #1, the outer diameter of the shaft is greater ‘han the nner diameter of the hole Statement (II) ‘The amount of c.earance obtained Hom the assembly cf hele and staf resulting in inte-ference fit is cellec positive clearance 119, Statement (I) : Ore of the mes: commonly use techniques for test-g surface integrity of material is mete lograsry. Statement (II) Surface integrity of < mater al does net consribute for the mecranical smi metallurgical proper-ies. 120. Statement (1) ‘The change in critcal pat requires rescheduling in a PRT network Statement (Il) : Some of the activities cannot be completed in time due to trexpected breakdown of equipment 9r non availability of raw matzrialsSPACE FOR ROUGH WORK B-GTD-O-NDB/61A 21 [2n. BoSPACE FOR ROUGH WORK B-GTD-O-NDB/61A 223-GTD-O-NDB/614, SPACE FOR ROUGH WORK 23 [P.7.SPACE FOR ROUGH WORK tee B-GTD-O-NB/61A, 24 SBS—70"