sen, STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No, fees @ NATED Ser CTEM eI A ACe Lee 6-12-0011 Rev. 5 Page tof 6 amare Fafa area eta wit aT ama fatter STANDARD SPECIFICATION FOR BOILER QUALITY CARBON STEEL PLATES 4 281199 REVISED & REISSUED AS STD. SPEC. CRN ASONI 3 270895 REVISED&REISSUEDASSTD.SPEC. KPSAHU KM ve ‘AON 2 01.0094 ISSUED AS STANDARD SPEC. bo cRMNN ve ‘ASON TT ‘Standards Standards Committee Bureau Rev, Propared Checked Rev. ate Purpose ee tye" _onvenor__Chairman ‘Approved by Format No. 6-00-0007-F1 Rev. 0 Copyright EIL— All ights reservedDIA LIMITED BOILER QUALITY CARBON SGBReRE @ENGNERS STANDARD SPECIFICATION FoR eae ON nua STEEL PLATES. Abbreviations: ASME EIL EN HIC TBR ssc ‘American Society of Mechanical Engineers Engineers India Limited European Standard Hydrogen Induced Cracking Indian Boiler Regulation Sulphide Stress Cracking Static Equipment Standards Committee Convenor Members Mr. $.S. Anand Mr, AK Mehrotra Mr. RK Gulati Mr. P Khanna Mr. M Ashok Kumar Mr. PV Balasubramanyam, Mr. MP Jain (Constn.) Mr. TS Nanda (Inspn.) Mr. SK Sood (Proj. Ref.) ‘STANDARD SPECIFICATION No. 6-12-0011 Rev. 5 Page 20f 6 Format No, 6-00-0001-F Rev. 0 Copyright EL Alnghts reservedSari ng STANDARD SPECIFICATION FOR Bar fetsies' ISA TAATED BOILER QUALITY CARBON ‘STANDARD SPECIFICATION No. 6-12-0011 Rev. 5 ers team ‘STEEL PLATES peesae CONTENTS 1. SCOPE 2, GENERAL. 3. SUPPLEMENTARY TECHNICAL REQUIREMENTS, 4. CERTIFIED DOCUMENTS 5. PAINTING AND COATING Format No, €-00-0007-F1 Rev. 0 Copyight EIL ~ Al ights reservedSEER ly ENCINEERS STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. g@zi leis G9 INDIA LIMITED BOILER QUALITY CARBON 6-12-0011 Rev. 5 eh aah be feribllin STEEL PLATES Page sot 6 1.0 SCOPE 3.0 31 This specification covers requirements for carbon steel plates intended primarily for pressure vessels/heat exchangers. The steel plates shall meet the requirements of ASME Boiler and Pressure Vessel Code Section II (latest). This is intended to supplement the minimum applicable requirements of the material specification indicated in the material requisition. GENERAL, Plates supplied to this specification shall conform to specification SA-20 with additional requirements mentioned herein. The tolerance on thickness of steel plates shall be positive only. Final Rolling shall be lengthwise. The plates shall be free from injurious defects and shall have workmanlike finish Reconditioning/repair of plates by welding shall not be permitted. Surface conditions shall meet requirements of EN 10163 Class A Subclass 3. SUPPLEMENTARY TECHNICAL REQUIREMENTS All plates shall be supplied in normalised condition except when the applicable material specifications require supply of plates in quenched and tempered condition. a. One product analysis of each heat shall be carried out and reported. Chemical analysis shall be as per applicable specification. b. The carbon content for plates shall not exceed 0.23%. Additionally, one of the following requirements for carbon equivalent based on heat analysis, shall be also satisfied: Ceq = C +Mn < 0.42 (Eqn. - 1) 6 Ceq = C+ Mn+ Cr+Mo+V + CutNi < 0.43. (Eqn. - 2) 6 5 15 Equation -1 shall be used when applicable material specification specifies C and Ma only. Equation -2 shall be used when applicable material specifies the above elements or restricted chemical requirements are specified or supplementary requirements S19 and S21 of SA-20 are specified in material requisition For HIC services, these requirements shall be as listed separately. Format No, 6.00-0001-F1 Rev. 0 Copyright TAITnghs reservedEMAL ENGINEERS, STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. Ban TORR UMITED BOILER QUALITY CARBON 6-12-0011 Rev. 5 TA hone ‘STEEL PLATES Bd 3.3. Ultrasonic Examination of Plates a. Plates having thickness 16 mm to SO mm (both inclusive) shall be examined ultrasonically as per SA-435. b, For thicknesses above 50mm ultrasonic examination shall be carried out as per SA- 34 3.5 578 and shall have acceptance standard of level-B. ©. For quenched and tempered steel plates, ultrasonic e) the heat treatment of plates. umination shall be done after Simulated Heat Treatment of Test Coupons The following heat treatment shall be conducted on the test coupons representative of he: treated plates before the specified mechanical testing like tensile, bend, impact tests, etc. 10 meet minimum ASME Sec. II Part - A requirements and these details shall also be recorded on the test certificates. Heat Treatment Cycle For plates above 16mm thickness One normalising * + One intended for hot rolling/hot forming, stress relieving as per UCS-56 of ASME Sec. VIII Div.1 Note: Any other special requirement shall be specified in MR Recommended normalising cycle i) Soaking temperature : 900°C to 100°C ii) Holding time one hour per 25 mm thickness but not less than half an hour iii) Cooling in still air Charpy V-notch impact test as per supplementary requirement $5 of specification SA-20 at design temperature indicated in the material requisition shall be conducted for low temperature service (ess than 0°C). If specified in the material requisition, plates shall meet the requirements of Indian Boiler Regulations (IBR) Additional requirements for high thickness plates Plates of thickness SOmmm and above shall meet following additional requirements :~ a, Vacuum Degassing treatment as per the supplementary requirement SI of, specification SA-20. If vacuum degassing is not reported in the test certificates, then through thickness tests as per SA 770 shall be conducted and minimum reduction in area of 35% shall be ensured b. Charpy V-notch impact test as per the supplementary requirement $5 of specification SA-20. i) Material meant to be used for design temperature warmer than 0°C, impact test shall be carried out at ()29°C and acceptance criteria for energy absorption shall be as per Table A2.15 of SA-20. Format No 6-00-0001-F1 Rev. Copyright EL Allrights reservedSAR fy ENGINEERS, STANDARD SPECIFICATION FOR STANDARD SPECIFICATION No. an ONA UMITED 4.0 5.0 61 62 BOILER QUALITY CARBON 6-12-0011 Rev. 5 nore ana te ‘STEEL PLATES Page 6of 6 ii) Acceptance criteria and test temperature for impact testing of non listed material of Table A2.15 of SA-20 shall be as specified in material requisition. ¢. Bend test as per the supplementary requirement S14 of specification SA-20 4, Simulated heat treatment of test coupons for all plates as per Clause 3.4 mentioned above. CERTIFIED DOCUMENTS: ‘The supplier shall furnish 6 copies of the following certificates/documents inclusive of all tests required as per specification duly certified by the Inspecting Authority before shipment of plates. The actual values obtained shall be recorded in the test certificates/documents. Material certificates shall conform to DIN 50049 Type 3.1B/EN 10204 Type 3.1B. a, Chemical Analysis b. Mechanical Tests c. Data of heat treatment i.e. initial temperature, heating rate, soaking temperature, cooling rate, ete 4. Simulated Heat Treatment of Mechanical Test coupons ($3 of SA-20) at indicated Heat Treatment Cycle (if specified in the requisition or whenever applicable) , Ultrasonic Examination ($8 or $12 of SA-20) f Charpy V-notch impact tests ($5 of SA-20 if specified in the requisition or whenever applicable) 2. Bend test (S14 of SA 20 if specified in the requi jon or whenever applicable) h. Certification as per IBR (if specified in the requisition) i SSC and/or HIC tests (if specified in material requisition) PAINTING AND COATING No painting/coating of any kind is permitted on the steel plates, except stencil marking. INSPECTION AUTHORITY Unless otherwise stated in requisition, no third party inspection is required. Material test certificate duly certified by Mill's quality assurance/quality control department is acceptable. However, if third party inspection is specified in requisition, all test certificates and documents shall be duly certified by the third party. Format No, 6:00-0001-F1 Rev. 0 ‘Copyright EL —Alighis reserved