10-FRAME ASSEMBLY JIG

CONSTRUCTION DETAILS FOR 3/4" THICK LUMBER

Screen Door Spring / Elastic Cord
A
C

PLAN VIEW

(Looking Down)
F

15-7/8"

C
A

17-7/8"

SIDE VIEW

E
C

E
C

D
B

FOR 9" FRAMES

FOR 5" & 6" FRAMES

B
C
D
E
F

Side panels are 17-7/8" x 7-1/8" x 3/4"

Bottom spacers are 1-1/4" x 7/8" x 1/2"
Side spacers are 1-1/2" x 7" x 3/8"
Front & rear panels are 15-7/8" x 3" x 3/4"
Inner supports are 14" x 6" x 3/4"
End supports are 15-7/8" x 3" x 3/4" with
a 3/8" x 3/4" rabbet on both ends.

B
C
D
E
F

Side panels are 17-7/8" x 4-7/8" x 3/4"

Bottom spacers are 1-1/4" x 7/8" x 1/2"
Side spacers are 1-1/2" x 4-3/4" x 3/8"
Front & rear panels are 15-7/8" x 1-7/8" x 3/4"
Inner supports are 14" x 3" x 3/4"
End supports are 15-7/8" x 2-1/4" x 3/4"
with a 3/8" x 3/4" rabbet on both ends.

.1998.BeeSource.com/Dave Verville - All Rights Reserved.

info@beesource.com/www.beesource.com
Reproduction for personal and non-profit use only.

10-FRAME ASSEMBLY JIG

CONSTRUCTION NOTES
After cutting all of the pieces as described, assemble the jig as follows.
2) Attach the bottom spacers
(B) to the inside lower edge
of the side panels (A).

1) Attach (D) to the ends

of the side panels (A).
SIDE VIEW
A

3) Attach the side spacers (C)

next to the bottom spacers (B).

PLAN VIEW

SIDE VIEW
A

D
C

SIDE VIEW
A

A
C

PLAN VIEW

D
D

5) Attach two screen door springs

to the sides of the end support (F).

4) Slide the inner supports (E) into

the gap between the side spacers
(C) and the front and rear panels (D).
DO NOT ATTACH AS THIS
SLIDES OUT after the frames are
assembled!

SPRING

D
F

PLAN VIEW

PLAN VIEW

F
D

SIDE VIEW
A

SPRING

6) Slide the above assembly

over the jig as shown below.
END BARS HERE
TOP BARS HERE
SIDE VIEW
A

Push the "END BARS" into the gap as shown.

Attach the TOP BARS.
Flip the jig over and attach the BOTTOM BARS.
To remove the frames from the jig, pull up the
end supports (F) and remove the inner support.
Replace the inner supports, load up the end bars
and make another perfect batch!
.1998.BeeSource.com/Dave Verville - All Rights Reserved.
info@beesource.com/www.beesource.com
Reproduction for personal and non-profit use only.