NGHIN CU NG DNG PHN MM SHIP CONSTRUCTOR

VO THIT K CNG NGH H THNG NG NG TU THY

BNG M HNH 3D TRN MY VI TNH
STUDY AND APPLY SHIP CONSTRUCTOR SOFTWERE FOR DETAIL DESIGN
OF SHIPS PIPING SYSTEM IN 3D ON COMPUTER
KS. CAO NGC VI
Khoa ng tu, Trng HHH
Tm tt:
Bi bo ny gii thiu vic p dng phn mm Ship Constructor vo thit k cng ngh
h thng ng ng tu thy bng m hnh 3D trn my vi tnh.
Abstract:
This article presents the application of the Ship Constructor softwere for detail design of
ship's piping system in 3D on computer.
1. t vn
Thit k cng ngh ng ng tu thy vi m hnh 3D c p dng t rt lu trn th
gii v em li nhng hiu qu to ln. Hin nay, c nhiu phn mm mnh, chuyn dng cho
thit k thi cng tu thy nh: Tribon, Nupas, Napa, Ship Constructor, Cadmatic, CFCC, ...
nc ta, cng ngh ng tu ang trong giai on pht trin. Nhng nm gn y, chng
ta v ang ng nhng con tu ln c trng ti ln ti hng chc ngn tn v cn ln hn na.
Chng ta ang hng n mc tiu ng tu xut khu. Tuy nhin, chng ta mi ch dng li
mc thit k nguyn l k thut 2D ca h thng m cha c thit k cng ngh. Trong thc tin
sn xut, ngi cng nhn ch da vo bn thit k nguyn l kt v kinh nghim ca mnh i
ng trn tu. Cch lm ny cho cht lng thp, thi gian thi cng ko di, gy lng ph vt t,
cng sc v khng th hin i ha qu trnh sn xut.
p dng phn mn thit k thi cng nhm hin i ha qu trnh sn xut l xu hng
pht trin tt yu ca thi i. La chn phn mm nh th no cho ph hp ty thuc vo nng
lc kinh t cng nh kh nng khai thc ca tng i tng.
S lng phn mm chuyn dng cho thit k thi cng tu thy ngy cng nhiu, iu kin
nghin cu c hn nn chng ti khng th nghin cu ht c. Trong khun kh bi bo ny,
chng ti trnh by s lc v vic s dng phn mm Ship Constructor thit k cng ngh h
thng ng ng tu thy.
2. Khi qut chung v phn mm Ship Constructor
Ship Constructor l mt phn mm nh, chuyn dng cho thit k thi cng tu thy v cng
trnh ni. N bao gm mt s m un nh nh: ShipCam, Structure, Nest, Pipe, Outfit, Manager v
NC-Pyros.
- ShipCam dng phng dng v bao;
- Structure dng v kt cu tu trong khng gian 3D, to cc bn v lp rp, bn v thi
cng cc chi tit kt cu, ...
- Nest dng cho h liu;
- Pipe dng v cc bn v i ng trong khng gian 3D, to cc bn v i ng v cc
bn v thi cng ng ng;
- Outfit dng v cc bn v s b tr thit b trong khng gian 3D;
- Manager dng theo di v qun l ton b qu trnh thit k thi cng;
- NC-Pyros dng chuyn m cc bn v h liu sang m ca cc my gia cng k thut
s.
So vi cc phn mm chuyn dng khc th Ship Constructor c nhiu hn ch hn. Hn ch
ln nht l khng tch hp sn ngn hng thit b m ngi thit k phi t xy dng ly v thi
gian thit k tng i di. Tuy nhin, n cng c nhiu u im ni tri m cc phn mm mnh
khng c c. u im ni bt l kch thc nh, gi thnh h (khong 1/10 ca Tribon) nn u
t ban u thp. Cc bc thc hin kh r rng, n gin rt tin khi s dng. V vy, phn mm
ny vn c s dng rng ri trn th gii.
Nhn chung, phn mm ny rt ph hp vi cc c s sn xut nh, cc c s c vn u t
ban u t. N cng rt hu dng trong vic o to k s cng ngh ng tu nc ta hin nay.

Tp ch KHOA HC CNG NGH HNG HI

S 10 - 6/2007

84

Sau y chng ti trnh by cch ng dng phn mm ny vo thit k cng ngh ng ng

tu thy. y, chng ti ly h thng lm mt nc bin minh ha, cc h thng khc c
thit k hon ton tng t.
3. Cc bc thc hin
3.1. Thu thp v x l thng tin
qu trnh thit k c thun li th cng tc chun b cn phi c tin hnh k cng,
cng phu. Trc ht l thu thp v x l thng tin v h thng ang xt, thng tin v cc h thng
lin quan, thng tin v h thng tng t trn tu mu. Trong trng hp ny, chng ta phi c
cc bn v: thit k nguyn l ca h thng, bn v v cc h thng lin quan, bn v v b tr
chung bung my, bn v kt cu v bao khu vc bung my, bn v cng ngh ca h thng
tng t trn tu mu nu c.
Trn c s phn tch cu trc ca h thng ta thng k c s lng trang thit b c trong
h thng, cc thit b ph tr ca h thng. Phn tch bn v kt cu v bao, bn v b tr chung
bung my v bn v cng ngh ca h thng mu cho ta hnh dng kt cu s lc ca h thng
cn thit k. Vic tip theo l i xy dng ngn hng thit b cho h thng.
3.2. Xy dng ngn hng thit b
y l vic lm tt yu trong thit k cng ngh. Cc trang thit b s quyt nh hnh dng
kt cu ca h thng. i vi cc h thng phc v h ng lc ni chung v h thng lm mt ni
ring, cc trang thit b ca h thng gm c: ng c chnh, ng c lai my pht, bm, van, bnh
trao nhit,
Xy dng ngn hng thit b l i xy dng hnh th m hnh dng khi 3D ca chng. M
hnh lp ra i hi phi st vi thc th. Tuy nhin, nht thit phi m bo cc kch thc c bn
ca m hnh ng vi kch thc c bn ca thit b thc. Vic xy dng m hnh thit b 3D c
tin hnh trn mi trng AutoCad hay trong bt k phn mm v 3D no khc. Phn vic ny s
c n gin hn nhiu nu nh nh ch to thit b cung cp cho ta bn v ca cc thit b .
i vi mt series tu th ngn hng thit b ch cn xy dng mt ln cho tu u tin. Cc m
hnh thit b to ra c tiu chun ha v lp thnh mt ngn hng thit b s dng trong cc
bc tip theo.
3.3. Xy dng m hnh 3D cho ton b h thng
Cn c vo bn v b tr chung bung my, bn v s nguyn l ca h thng, m hnh
3D ca bung my v m hnh 3D ca trang thit b va to c, ta tin hnh t cc trang thit
b chnh vo ng v tr yu cu ca n. Khi t cn phi ch n hnh dng kt cu ca thit b.
Tip theo, ta tin hnh i cc on ng ni cc thit b vi nhau. Qu trnh i ng phi tun th
nghim ngt cc nguyn tc chung, cc quy nh ca quy phm v nhng quy nh ring ca nh
cung cp thit b. Kt qu, ta thu c mt bn v ton h thng dng m hnh 3D nh hnh 1.

Hnh 1. Ton 3D ca mt h thng ng ng lm mt nc mn

tu thy

3.4. Kim tra tnh hp l kt cu ca h thng

Sau khi c c m hnh 3D ca h thng ta cn phi kim tra li xem kt cu hp l
hay cha, n c xung t vi cc h thng khc hay khng? Kim tra tnh hp l ca h thng bao
gm: kim tra s va chm gia cc h thng, va chm gia h thng ang xt vi v bao v vi

Tp ch KHOA HC CNG NGH HNG HI

S 10 - 6/2007

85

cc thit b trong bung my. Vic lm ny rt cn thit, khng th coi nh v c nhiu ngi cng
lm, mi ngi m nhn mt h thng ring bit.
Ngoi ra, vic phn tch t m kt cu m hnh 3D va to s nh gi c tnh hp l ca h
thng kt cu. T c nhng iu chnh li cho ph hp vi kt cu chung ca khoang my
cng nh ca ton b con tu. S hp l ca kt cu th hin ch c kt cu n gin, hnh thc
gn, thun tin khi ch to lp t, d dng cho s dng, m bo tnh thm m cng nghip v
tit kim vt t.
Vic kim tra tnh hp l ca h thng i hi phi c ngi c kinh nghim m trch nu
khng s khng trnh khi nhng sai st ng tic v khng tn dng ht u im ca phng
php ny.
3.5. To bn v cng ngh cho h thng
M hnh c to ra mi ch l m
hnh tng th ca h thng, kch thc
cn qu ln, khng thun tin cho qu
trnh gia cng. Bn cnh , m hnh
va to cng cha th m t ht kt cu
thc ca h thng v cha tnh n cch
thc lin kt gia cc phn on ng vi
nhau.
to thun li cho qu trnh ch
to h thng, ta phi chia nh h thng
ra thnh cc phn on nh c kch
thc ph hp. Vic chia nh h thng
phi m bo cc thnh phn c kch
a)
b)
thc va phi, to ra s mi lin kt t
Hnh 2. Bn v ch to ca mt phn on ng
nht, khi lng gia cng nh nht v
a. Kch thc v cch thc gia cng;
tn dng c ht vt t sn c.
b. Hnh dng kt cu thc ca phn on.
Trn c s phn tch tnh cng
ngh ca kt cu, kh nng gia cng ca c s sn xut v n s thun tin khi sa cha
v thay th, ngi thit k s quyt nh vic chia nh h thng cng nh hnh thc lin kt gia
cc phn t .
Cui cng l i xy dng bn v ch to cho tng phn on nh. Trn bn v ny ta quy
nh t m cch thc gia cng t c hnh dng kt cu dng, vt liu ch to, quy cch v
hnh thc lin kt gia cc phn on. Kt qu thu c l bn v cng ngh ca cc on ng
nh trn hnh 2.
4. Kt lun v kin ngh
p dng phn mm Ship Constructer vo thit k thi cng khng ch th hin c cu trc
khng gian, m cn xc nh c chnh xc v tr ca h thng, cch thc gia cng, hnh thc lin
kt gia cc phn t ca h thng. c bit, n c th thng k vt t chnh xc ti tng milimet
ng, tng cp bu lng ai c. Ngoi ra, phng php ny cn cho php ch to h thng ngay
trong phn xng hon ton c lp vi v tu cng nh cc h thng khc. iu ny c ngha
c bit quan trng, cho php chng ta chuyn sang hnh thc ng tu hin i ng tu theo
tng m un. Thit k cng ngh s rt ngn thi gian gia cng, nng cao nng sut v cht
lng sn phm, tng sc cnh tranh ca sn phm trn th trng.
Phn mm Ship Constructer to c s c th tip cn tt c cc phn mm mnh chuyn
dng khc. Vic a phn mm ny vo ging dy cho sinh vin ngnh Thit b nng lng tu
thy l hon ton ph hp vi xu hng pht trin. iu quan trng l phi c s u t v nhn
lc cng nh c s vt cht cn thit phc v cho o to.
Ti liu tham kho:
[1]. Cc phn mm: AutoCad 2004, Tribon, Nupas, Ship Constructor 2004 v CFCC 2004;
[2]. Tiu chun ANSI ca M.

Ngi phn bin: GS.TS. L Vit Lng

Tp ch KHOA HC CNG NGH HNG HI

S 10 - 6/2007

86