PERHITUNGAN DATA AKTUAL

A. Neraca Panas yang Masuk ke Melter (Q1)

Neraca Panas Urea
Diketahui :
min
= 37500 kg/jam
BM
= 60 kg/kmol
Min
= 625 kmol/jam
Cp
= 94 kJ/kmol x 0,239 kkal/kJ
= 22,466 kkal/mol K
Tin
= 71,4oC
= 344,4 oK
o
Tref
= 25 C
= 298 oK
Q urea
= Min . Cp . T
= 625 kmol/jam x 22,466 kkal/mol K x (344,4-298) oK
= 625 kmol/jam x 22,466 kkal/mol K x 46,4 oK
= 651514 kkal/jam
Neraca Panas Air
Diketahui :
min
= 112 kg/jam
BM
= 18 kg/mol
Min
= 6,222 kmol/jam
Cp
= 8,22 + 0,00015T + 0,00000134T2
Tin
= 71,4 oC
= 344,4 oK
o
Tref
= 25 C
= 298 oK
Tin

Q air

= Min .

.Cp

Tref

. T

= 6,222 kmol/jam x

344,6

8,22 + 0,00015T +

298

0,00000134T2) kkal/kmol K.dT

= 6,222 kmol/jam x (8,431 8,384) kkal/kmol
= 6,222 kmol/jam x 0,047 kkal/kmol
= 0,292 kkal/jam

Neraca Panas Biuret

Diketahui :
min
= 103 kg/jam
BM
= 103,08 kg/kmol
Min
= 0,999 kmol/jam
Cp
= 131,3 kJ/kmol x 0,239 kkal/kJ
K

31,381 kkal/kmol

Tin
Tref
Q biuret

=
=
=
=
=
=

71,4 oC
= 344,4 oK
o
25 C
= 298 oK
Min . Cp . T
0,999 kmol/jam x 31,381kkal/kmol K (344,4-298) oK
0,999 kmol/jam x 31,381kkal/kmol K x 46,4 oK
1454,622 kkal/jam

Panas yang masuk ke melter adalah Q1

Q1
= Qurea + Qair + Qbiuret
= 651514 kkal/jam + 0,292 kkal/jam + 1454,622 kkal/jam
= 652968,914 kkal/jam
B. Nerca Panas yang Keluar dari Melter (Q2)
Neraca Panas Urea
Diketahui :
mout
= 37500 kg/jam
BM
= 60 kg/kmol
Mout
= 625 kmol/jam
Cp
= 94 kJ/kmol K x 0,239 kkal/kJ
= 22,466 kkal/mol K
Tout
= 137 oC
= 410 oK
Tref
= 25 oC
= 298 oK
Q urea
= Mout . Cp . T
= 625 kmol/jam x 22,466 kkal/mol K (410-298) oK
= 625 kmol/jam x 22,466 kkal/mol K x 112 oK
= 1572620 kkal/jam
Neraca Panas Air
Diketahui :
mout
= 112 kg/jam
BM
= 18 kg/kmol
Mout
= 6,222 kmol/jam
Cp
= 8,22 + 0,00015T + 0,00000134T2
Tout
= 137 oC
= 410 oK
o
Tref
= 25 C
= 298 oK
Tout

Q air

= Min .

. Cp

Tref

. T

= 6,222 kmol/jam x

410

8,22 + 0,00015T +

298

0,00000134T2)

kkal/kmol K.dT
= 6,222 kmol/jam x (8,507 8,384) kkal/kmol
= 6,222 kmol/jam x 0,123 kkal/kmol
= 0,765 kkal/jam

Neraca Panas Biuret

Diketahui :
mout
= 103 kg/jam
BM
= 103,08 kg/kmol
Mout
= 0,999 kmol/jam
Cp
= 131,3 kJ/kmol x 0,239 kkal/kJ
K
Tout
Tref
Q biuret

=
=
=
=
=
=

31,381 kkal/kmol

137 oC
= 410 oK
25 oC
= 298 oK
Mout . Cp . T
0,999 kmol/jam x 31,381 kkal/kmol K x (410 - 298) oK
0,999 kmol/jam x 31,381 kkal/kmol K x 112oK
3511,157 kkal/jam

Panas yang masuk ke melter adalah Q2

Q2
= Qurea + Qair + Qbiuret
= 1572620 kkal/jam + 0,765 kkal/jam + 3511,157 kkal/jam
= 1576131,922 kkal/jam
C. Steam yang Masuk ke Melter
min
= 8,4 T/H x 1000 kg/T
BM
= 18 kg/kmol
Min
= 466,667 kmol/jam
Tin
= 184 oC
Pin
= 5,78 kg
Tekanan
(MPa)
0,1
0,567
1,0

= 8400 kg/jam
= 457 oK
= 0,567 Mpa
Entalphy
(kJ/kmol)
49,189
?
50,030

Interpolasi untuk mencari entalphy dari steam bertekanan 0,567 Mpa

xx 1
x 2x 1

yy1
y 2 y 1

x49,189
50,03049,189

0,5670,1
1,00,1

x49,189
0,841

0,467
0,9

0,9x 44,270

= 0,374

0,9x

= 44,644

= 49,604 kJ/kmol

Hin

= 49,604 kJ/kmol x 1000 mol/kmol = 11855,356 kJ/kmol

Q3

= Min x H
= 466,667 kmol/jam x 11855,356 kJ/kmol
= 5532503 kkal/jam

D. Steam yang Keluar dari Melter (Q4)

Q4
= (Q1 + Q3) Q2
= (652968,914 kkal/jam + 5532503 kkal/jam) - 1576131,922
kkal/jam
= 4609340,41 kkal/jam
Jadi, total panas yang masuk ke melter (Qin)
Qin
= Q1 + Q3
= 652968,914 kkal/jam + 5532503 kkal/jam
= 6185472,332 kkal/jam
Dan total panas yang keluar dari melter (Qout)
Qout
= Q2 + Q4
= 1576131,922 kkal/jam + 4609340,41 kkal/jam
= 6185472,332 kkal/jam
Menghitung Efisiensi
Neraca Panas Aktual
Efisiensi
= Neraca Panas Design
=

6185472,332
32147003,51

x 100 %

x 100 %

= 19,2 %