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POCKET FORMULA - BONFIGLIOLI RIDUTTORI To provide designers with a flexible means of easy daily consultation. This, in a nutshell, was the guiding aim in preparing “POCKET FORMULA’. Accommodating all necessary formulas in a co-ordinated and logical scheme within the bounds of pocket sized handbook was certainly a job requiring careful attention and shows just how well BONFIGLIOLI RIDUTTORI understands the needs of designers. To do a good job rapidly is not a target that is always easily attained, but it is now a distinct possibility with the aid of the POCKET FORMULA. BONFIGLIOLI RIDUTTORI S.P.A. Established in 1956 under the name C.M.B. (Costruzioni Meccaniche Bonfiglioli), the firm is the founding company of the Bonfiglioli Group and is also one of the most well known companies in the Bologna area where its head office is situated. In its early days, the gearbox range comprised 5 types as follows: RA-MRA helical gearboxes; CAO-MCAO right angle gearboxes; RAP parallel shaft gearboxes; RAE- MRAE planetary gearboxes; and VF-MVF worm gearboxes. The latter were responsible for BONFIGLIOLI RIDUTTORI’s success by virtue of their quality, reliability and competitive price. The firm’s position as European leader in this field was brought about by ongoing development of products but, above all, by the use of production equipment that is state- of-the-art in the mechanical industry. From 1987 to the present the company has invested over 28 million dollars in machine tools and other equipment to enhance quality and productive automation which has enabled it to achieve a daily output of 3,500 gearboxes. Finally, BONFIGLIOLI RIDUTTORI, the top Italian company in terms of turnover and output, has recently endeavoured to obtain certified approval of its quality control system - ISO 9001 - by DNV Italy. This objective was duly achieved and was sought after essentially by the Chairman with full co-operation from the entire company. The product range includes: Worm gearboxes / gearmotors - Helical gearboxes / gearmotors - Parallel shaft gearboxes / gearmotors - Right angle gearboxes / gearmotors - Right angle transmission units - Shaft mounted gearboxes - Mechanical epicyclic variable speed drives - Belt variable speed drives. GEARMOTOR HANDBOOK BONFIGLIOLI RIDUTTORI This handbook is aimed at all those tackling the subject with a scientific approach, be they university students or technicians working in industry. Whit this in mind, BONFIGLIOLI RIDUTTORI appointed four internationally renowned top flight professional experts to write this comprehensive manual, spanning 600 pages, on power transmission. INDEX Page Trigonometric functions 1 Main theorems on triangles 2 Calculation of areas, perimeter 3 Calculation of volumes, lateral areas, total areas 5 International System measuring units 7 Conversion tables 9 Symbols and measuring units according to the Interna- tional System, used in power transmission technology 16 Basic formulas used in power transmission technology 18 Resistance of materials 23 Thermal expansion -elongation 25 Gear wheels 26 Helix angle direction 30 Worm gearing 31 Electrical technology 33 Work and electrical power 34 Technical characteristics of a three-phase motor 35 Synchronous speed of a three-phase electric motor 35 Relation between motor size and power 36 Mounting designs 37 Types of duty 38 TRIGONOMETRIC FUNCTIONS a) Relations between the functions of the same angle sen? @ + cos? a =1 sena=v1-costa =tga/Vi+iga cos a = Vi-senta =1/ Vi tiga tga =sen a/cos « ctg a =cos a/sen a = t/tg a tga=sena/v1-sen?a sec a= 1/cos a cosec a = 1/sena b) Relation between the functions of two angles sen (a + 8) = sen a cos B + cos a sen cos (a. + B) = cos a cos B + sen a sen B tg (a + B) = (tga # tg B)/ (1 + tg a tg p) ¢} Multiples and sub multiples of an angle sen2a=2senacosa cos 2 « = cos? a - sen? « = 2 cos* a - 1 tg2a=2tga/(1-tg?a) sen (a/2) = V(1 - cos a)/2 cos (a/2) = V(1 + cos a)/2 tg (a/2) = sen a/(1 + cos a) MAIN THEOREMS ON TRIANGLES A) Right-angled triangle (a and b catheti, c hypotenuse, a and B angles opposite to the catheti); a + B = 1/2 rad. B sen o. = a/c; cos a = b/c; tg a = a/b; ctg a. =b/a a=csena=ccosp=btga al c b= ccosa=csenp=at 4 B= atgp we a’ + b?= 0? c= Va? + b? (Pythagoras theorem) B) Oblique-angled triangle (a, b, c being the triangle sides; a, B, y being their relevant opposite angles); a + B + y= a rad =180 alsen a = b/sen B = c/sen y (theorem of sines) C= a+bh-2abcosy (Carnot theorem) - From the two sides a, b and angle y, find the third side ¢ and angles a and p. c= Va? + &-2 abcosy; sena=aseny/c, a=...; B=180-a-y. - From the two sides a, 6 and angle a, find the third side ¢ and angles f and y. a sen B = sen ofa; B= ....;y = 180-a-B b c= Va’ + bP-2 abcosy. - Given the three sides, find the angles B a v cos y = (a? + b?- c)/ (2 ab); y= ...., sen a = sen y/c; a=...) P= 180-a-y. - Given two angles a, B and a leg a, find the third angle y and the other two sides b, c. y= 180-a-$; b=asenf/sena;c=aseny/sena - Given a side ¢ and two adjacent angles a, B, find the third angle y and the other two sides. y= 180-a-f; b=csenB/seny; a=csena/seny CALCULATION OF AREAS, PERIMETER A = Area P= Perimeter n =Number of sides Square, Rhombus A= a2;P=A-a Rectangle, parallelogram A= a+b; P=2-(a+b);a= Trapezium A= 2+) vb g 2A Triangle A- ach. 2-A ob Hexagon A= 2 sn =3-ach; Circle A= 2. Pee _ 0.7954. ob; 4 IK P=d-ad= ¥ 07854 Circular ring (D2 - d2) = 0,7854 (D2 - d2) Circular sector . 26 Te A= "°! - 07854 4 O _ mPa 360° 360° _ofemea ) aedea d= 360°-b 180° | 360° | mea Circular segment Aan 2% Strh) 2 oy 360° 2 3 he A = 65 S=2 vh(2r-h) EZE Ellipse aA A=0,7854D-d= 2°22 sp. ore A = Area P= Perimeter d= = Diameter; lower half-axis D_ = Diameter; higher half-axis CALCULATION OF VOLUMES, LATERAL AREAS, TOTAL AREAS Cube V=at;d=a-y3 a=W :At=6-a2 Al=4-a2 Right prisme Vea-b+h=A-h;At=2 (A+A, +A) d=Vatthe+b? Al=2(A,+A,) Pyramid vet abehe Ah. 3 3 At=A+2 (A, + Ay) aztb2 = + h? VPP) Frustum of pyramid A, +A, h h Vay A +A t VPA) = oS At= A, +A,+ 2 (A+ A,) Al= 2+(A,+A,) A, = Totalarea Vv = Volume Al = Lateral area h = Height d= = Diagonal Cylinder V=A-she= Al=a-d-h At=2A+d-a-h 2, oe +h = 0,7854-d@-h Hollow cylinder V=A-h=0,7854- (D? - d?)-h Straight cone ve Arh. :0,7854 +h 3 3 Al=arr+ Vie¢h@=a-res | At=A +Al Sphere 3, eS ve toa. p= 9* < 0,5286- 3 6 6-V x A =Base area At =Total area Al =Lateral area 6 INTERNATIONAL SYSTEM MEASURING UNITS Basic units IS basic units Unit Symbol Denomination Lenght m metre Mass kg kilogram Time s second Electrical current intensity A ampere Thermodynamic temperature K Kelvin Light intensity cd candle Unit decimal multiples and sub multiples Power of ten Prefix Symbol 1072 earth T 10° giga G 106 mega M 10° kilo k 102 hecto h 10 deca da 107 deci d 102 centi c 10° mili m 106 micro uw 10° nano n 10°12 pico p Derived units newton (N): a force exerting an acceleration of 1 m/s? to a body with a mass of 1 kg; pascal (Pa): pressure force 1 N exerted on a surface with area of 1 m?. The bar unit is also used (1 bar=10° Pa); joule (J): work done when the point of application of a force of 1 Nis displaced trough a distance of 1 min the direction of the force; watt (W): the power of a sytem producing the work of 1 J in 138; coulomb (C): an electric charge that in 1 S passes trough a conductor having a current flow of 1 A; volt (V): potential difference between two sections of a conductor with 1 Acurrent flow which dissipates 1 W of power between the sections; farad (F): the capacity of a capacitor in which the transfer of 1 C from one armature to the other causes a potential difference of 1V; ohm (Q): electrical resistance between two sections of a conductor having a potential difference of 1 V if the current is 1 A; weber (Wb): magnetic induction flow (1 Wb=1 V.s); tesla (T): magnetic induction (1 T=1 Wb/m?); henry (H): inductance (1 H=1V.s/A), 8 I pe60g'L O9LL 0825 ogee ve'6091 be609L OL-P8609'L ayia OLLE1Z'9 L 19'e60L ps'osze 02868 0001 ol pl wy polzelse's | ,OL-bpl's I g 9€ -OLvbL'6 o'l6 vbl6 pa Olpeeee'! | ,0L8h0'’ | OLeeeee’e I ZL /-O-890' sr'0e s'p0e u g0Leze/s'l | cOlts'2 | ,0Led/i/% | ,oLeeeee'e L 20L4S2 #62 ¥'sz -Ol-lZel2'9 Ol 19e60' pa0ge'e Loue'6e IL oor 00! w oOl-Le12'9 Ob ,OLb19e60'L | ,0l-p909z'e | ,.OL-Loze6'e 2.0L L ol ws Ol-el2'9 Ol Ol-19860'L | <0l-p90ez'e | ,.0l-L0Ze6'e

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