Professional Documents
Culture Documents
Product Specifications
PSS 21H-1B9 B3
Field Control Processor 270 (FCP270)
The Field Control Processor 270 is a distributed, optionally fault-tolerant, field-mounted controller that
performs process control and alarming functions according to a user-defined control strategy.
FEATURES
PSS 21H-1B9 B3
Page 2
OVERVIEW
The Field Control Processor 270 (FCP270) is a
distributed, optionally fault-tolerant, field-mounted
controller module. The FCP270 performs regulatory,
logic, timing, and sequential control together with
connected Fieldbus Modules. It also performs data
acquisition and alarm detection and notification.
The FCP270 connects to The MESH control network
via standard fiber optic 100 Mbps Ethernet.
The fault-tolerant version of the FCP270 consists of
two processor modules. These modules install in
adjacent FCP270 slots in a supported FCP270
baseplate for high speed communication between
the modules (see Figure 1).
FCP270 Fault-Tolerant
Module Pair
1+2
1
2
100 Mbps Orange
Duplex Fiber Cable
PSS 21H-1B9 B3
Page 3
REMOTE MOUNTING
The FCP270 flattens and simplifies the Foxboro Evo
Process Automation System architecture, which only
requires field enclosures plus workstations and
Ethernet switches. For more information on The
MESH control network architecture, refer to
PSS 21H-7C2 B3.
The field-mounted FCP270 is an integral part of the
highly-distributed control network where controllers
are closely aligned to specific process units mounted
in close proximity to their I/O and the actual
equipment being controlled. Coordination between
process units takes place via a fiber optic 100 Mbps
Ethernet network.
The FCP270 is packaged in a rugged, die cast
aluminum housing that does not require venting due
to its efficient design. The FCP270 is CE certified,
and it can be mounted without expensive special
cabinets to prevent electronic emissions. The
FCP270 can be mounted in Class G3 harsh
environments.
SPLITTER/COMBINER
Fault-tolerant FCP270 modules connect to a pair of
fiber optic splitter/combiners (see Figure 1) that
connect to Ethernet switches in The MESH. For each
module, the splitter/combiner pair provides separate
transmit/receive fiber connections for Ethernet
switch 1 and 2. Fiber cables are connected so that
the splitter/combiners pass inbound traffic from either
switch to both modules, and pass outbound traffic
from the primary module to either switch.
The splitter/combiner pair mounts in an assembly
that fastens to the FCP270 baseplates. The
splitter/combiner is a passive device that uses no
electrical power.
ENHANCED COMMUNICATIONS
The Foxboro Evo architecture uses The Mesh control
network with 100 Mbps data communications
between the FCP270s and the Ethernet switches
(see Figure 2).
PSS 21H-1B9 B3
Page 4
The MESH
Control Network
F
B
M
F
B
M
F
B
M
FBI
200/
100
Baseplate or
Equipment Rack
F
B
I
Baseplate or
Equipment Rack
Redundant Fieldbus
F
B
M
F
B
M
F
B
M
Extended Fieldbus
(Optionally Redundant)
Notes:
1. For sizing constraints, refer to the functional specifications
F
at the end of this document.
B
2. For sizing constraints and devices supported by the optional
I
FBI200, refer to PSS 21H-2Y18 B4.
For sizing constraints and devices supported by the optional
Redundant Fieldbus
FBI100, refer to PSS 21H-2Y16 B4.
3. The FCP270 may communicate with both 200 Series FBMs
and 100 Series FBMs or 200 Series Competitive Migration Modules
when the FBI200/100 is used with the 100 Series FBMs (dual baud
F
F
F
functionality). The FBI100 also extends the distance of the 268 Kbps
B
B
B
HDLC Module Fieldbus, and may provide this functionality as an option
M
M
M
for the FCP270s connected only to 100 Series FBMs or 100 Series
Competitive Migration Modules.
Other FBIs
(up to 64 100 Series FBMs maximum)
Baseplate or
Equipment Rack
Figure 2. Typical FCP270 Network Configuration with Dual Baud Functionality (Simplified)
PSS 21H-1B9 B3
Page 5
UPGRADE OPTIONS
Multiple options are available for replacing control
processors controlling 100 Series FBMs with the
FCP270 in a Foxboro Evo network.
Cabling the 100 Series FBMs or Migration products
to an FCP270 baseplate consists of extending the
remote 268 Kbps fieldbus between enclosures. This
is accomplished using termination cable assemblies
(TCAs) and Fieldbus Isolators (FBIs) to provide
connections between primary and extended fieldbus
segments. For direct connections from the FCP270
to the 100 Series FBMs, the maximum fieldbus
length is 1 km (3200 ft). An FBI100 can be used to
extend the fieldbus to 1.83 km (6000 ft).
PSS 21H-1B9 B3
Page 6
F
C
P
2
7
0
F
C
P
2
7
0
F
E
M
100
FEM100 Modules
(Redundant)
F
E
M
100
Baseplate or
Equipment Rack
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
Redundant Fieldbus
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
F
B
M
EXPANDED FIELDBUS 1
F
B
M
F
B
M
EXPANDED FIELDBUS 2
F
B
M
F
B
M
EXPANDED FIELDBUS 3
F
B
M
F
B
M
EXPANDED FIELDBUS 4
NOTE: Baseplate count shown above for standard 200 Series baseplates. If HDIO modular baseplates are used, baseplate count
will be reduced.
Figure 3. Typical Expanded Fieldbus Network Configuration (Simplified) With Four Expanded Baseplate Groups
PSS 21H-1B9 B3
Page 7
SOFTWARE FEATURES
The FCP270 performs regulatory, logic, timing, and
sequential control, as well as data acquisition, alarm
detection, and alarm notification. Process variables
are controlled using time-proven algorithms
(mathematical computations performing specific
functions). The algorithms are contained in functional
control blocks, which on-site process engineers
configure to implement the desired control strategies.
The versatility of the algorithms, coupled with the
variety of FBMs available, provides control
capabilities suited to a broad range of process
applications. Control strategies ranging from simple
feedback and cascade loops to highly sophisticated
feedforward, nonlinear, and complex characterization
control schemes are readily implemented.
PSS 21H-1B9 B3
Page 8
DEVICES SUPPORTED
The FCP270 supports the following devices on the 2
Mbps module Fieldbus:
All 200 Series FBMs (FBM201, FBM202, and so
Systems
DCS Fieldbus Modules for Westinghouse
WDPF Systems.
DCS Fieldbus Modules for Fisher's PROVOX
module
Infi90 Systems
(1) Although FBM23 (HIU) IOM software is included with I/A Series software v8.x or Control Core Services v9.0 or later, the modules configurator, Intelligent Transmitter Maintenance Workbench (IT_Maint), is not supported. You must configure all FBM23s with the handheld terminal FIU. Refer to Configuration - Handheld Terminal (FIU), Foxboro M&I document number MI 020-065.
PSS 21H-1B9 B3
Page 9
BASEPLATE
The FCP270 is installed on a modular, DIN rail
mounted baseplate in a dedicated slot that is keyed
for the controller, so other modules cannot be placed
in these slots. For further information on DIN rail
mounted equipment, refer to PSS 21H-2W1 B3 and
PSS 31H-2COV B3.
LED INDICATORS
Light-emitting diodes (LEDs) on the front of the
FCP270 module provide visual indication of the:
FCP270 operational status
Communications activity of The MESH control
PSS 21H-1B9 B3
Page 10
F U N C T I O N A L S P E C I F I C AT I O N S
Processor Type
CONTROL PROCESSOR
Microprocessor-based AMD Elan 520 (running at
100 MHz) with stored programs, using highspeed communication capability. In addition, the
CommControl ASIC with an internal 80186
controls the communication to the I/O Modules
(FBMs).
Memory
SIZE
16 MB SDRAM
32 MB flash memory
ERROR DETECTION
ECC providing single-bit error detection and
correction as well as multiple-bit error detection.
PSS 21H-1B9 B3
Page 11
F U N C T I O N A L S PE CI F I C AT I O N S ( C O N T I N U E D )
Internal Diagnostics
Self-checking performed at power-up. Run-time
checks and the watchdog timer function performed
during operation.
Infrared Communications
Letterbug assignment via the Letterbug Configurator.
Letterbug or Hardware ID readout via the Letterbug
Configurator.
Power Requirements
INPUT VOLTAGE (REDUNDANT VOLTAGE)
24 V dc typical
CONSUMPTION (PER NON-FAULT-TOLERANT
MODULE)
8.5 W, maximum
Regulatory Compliance
ELECTROMAGNETIC COMPATIBILITY (EMC)
European EMC Directive 89/336/EEC
Meets: EN 50081-2 Emission standard
EN 50082-2 Immunity standard
EN 61326 Annex A (Industrial Levels)
CISPR 11, Industrial Scientific and Medical
(ISM) Radio-frequency Equipment Electromagnetic Disturbance Characteristics
- Limits and Methods of Measurement
Meets Class A Limits
IEC 61000-4-2 ESD Immunity
Contact 4 kV, air 8 kV
IEC 61000-4-3 Radiated Field Immunity
10 V/m at 80 to 1000 MHz
IEC 61000-4-4 Electrical Fast
Transient/Burst Immunity
2 kV on I/O, dc power and communication
lines
PSS 21H-1B9 B3
Page 12
F U N C T I O N A L S PE CI F I C AT I O N S ( C O N T I N U E D )
SECURITY
Wurldtech Achilles Certification Level One
E N V I R O N M E N TA L S P E C I F I C AT I O N S ( 2 )
Operating
TEMPERATURE
0 to +60C (+32 to +140F)
RELATIVE HUMIDITY
5 to 95% (Noncondensing)
ALTITUDE
-300 to +3,000 m (-1,000 to +10,000 ft)
CONTAMINATION
Class G3 (Harsh) as defined in ISA Standard,
S71.04. Pollution degree 2 as defined in
IEC 664-1.
VIBRATION
0.5 g (5 to 500 Hz)
Storage
TEMPERATURE
-40 to +70C (-40 to +158F)
RELATIVE HUMIDITY
5 to 95% (Noncondensing)
ALTITUDE
-300 to +12,000 m (-1,000 to +40,000 ft)
P H Y S I C A L S P E C I F I C AT I O N S
Configuration
Mass (Maximum)
Mounting
May be placed in device specific 2- or 4-position
baseplates designed for horizontal or vertical
mounting.
For the fault-tolerant FCP270, the two modules must
be mounted in dedicated slots to allow for
interconnecting fault-tolerant communication.
Dimensions - Module
HEIGHT
103 mm (4.04 in)
114 mm (4.50 in) including mounting lugs
WIDTH
51.5 mm (2.03 in)
DEPTH
147 mm (5.80 in)
(2) The environmental limits of this module may be enhanced by the type of enclosure containing the module. (Refer to the applicable
Product Specification Sheet (PSS) which describes the specific type of enclosure that is to be used.)
PSS 21H-1B9 B3
Page 13
P H Y S I C A L S PE CI F I C AT I O N S ( C O N T I N U E D )
FCP
FCP
FCP
Baseplate
First
FBM Baseplate
60 m
(198 ft)
FBM Baseplate
Last
in
Chain
PSS 21H-1B9 B3
Page 14
P H Y S I CA L S PE CI F I CAT I O N S ( CO N T I N U E D)
FCP270 Fieldbus with FCM2Fs
Each FCP/FCM drives a segment of
interconnected baseplates of up to 60 m
(198 ft). Up to four pairs of FCM2Fxs can be
used in a Fieldbus network (see Figure 5).
FCP
FCM2Fx
FCP
FCP
Baseplate 60 m
(198 ft)
FCM2Fx
2/4/10 km
(1.24/2.5/6.2 mi)
FCM2Fx
FCM2Fx
First
FBM Baseplate
FCM2Fx
60 m
(198 ft)
FCM2Fx
2/4/10 km
(1.24/2.5/6.2 mi)
FCM2Fx
FCM2Fx
FBM Baseplate
Last
in
Chain
60 m
(198 ft)
Figure 5. Fieldbus Cable Length Restrictions w/FCM2Fs Between FCP and FBM Baseplates, and Between Baseplates
PSS 21H-1B9 B3
Page 15
P H Y S I C A L S PE CI F I C AT I O N S ( C O N T I N U E D )
FCP270 Fieldbus and Expanded Fieldbuses
(1-4) without FCM2Fs
The cable length of the Fieldbus cannot
exceed 60 m (198 ft) (see Figure 6).
FCP
FCP/FEM FCP
FCP Baseplate Baseplate FCP
FCP
FEM
FEM
Baseplate FEM
FEM
FEM
60 m
(198 ft)
First
FBM
Base
Plate
FBM
Base
Plate
FBM
Base
Plate
FCP/FEM FCP
FCP Baseplate Baseplate FCP
FEM
FEM
FEM
Baseplate FEM
FEM
FCM
2Fx
FCM
2Fx
FCM
2Fx
FCM
2Fx
FCM
2Fx
FCM
2Fx
FCM
2Fx
FCM
2Fx
First
60 m
(198 ft)
Last
FBM in
Base Chain
Plate
FBM
Base
Plate
FBM
Base
Plate
FBM
Base
Plate
60 m
(198 ft)
Last
FBM in
Base Chain
Plate
10 km*
(6.2 mi)
FCP
60 m
(198 ft)
First
First
FBM
Baseplate
FBM
Baseplate
60 m
(198 ft)
FBM
Baseplate
10 km*
(6.24 mi)
Last
in
Chain
60 m
(198 ft)
FBM
Baseplate
Last
in
Chain
PSS 21H-1B9 B3
Page 16
P H Y S I CA L S PE CI F I CAT I O N S ( CO N T I N U E D)
CABLE
Twinaxial, shielded
Invensys
10900 Equity Drive
Houston, TX 77041
United States of America
http://www.invensys.com
MB 21A
0414