Professional Documents
Culture Documents
AFA I
CHAPTER: Turbochargers
Turbochargers
Service Training Malaga
Lion DVD
AFA I
CHAPTER: Turbochargers
Lion DVD
AFA I
CHAPTER: Turbochargers
In This Presentation
Function
Design
Operation
Normal wear
Why Turbos Fail
Lion DVD
AFA I
CHAPTER: Turbochargers
Function
Lion DVD
AFA I
CHAPTER: Turbochargers
Function
Lion DVD
AFA I
CHAPTER: Turbochargers
Turbocharger Functions
Lion DVD
AFA I
CHAPTER: Turbochargers
Normalizing
Compensate for thinner Air
Waste gate valve by-pass turbo boost
Normal Power at high Altitudes
Fuel deration at 2 150 m to avoid over speed
Quieter Exhaust, better combustions and emissions
Lion DVD
AFA I
CHAPTER: Turbochargers
Normalizing
First commercial use 1940s in Airplane
Lion DVD
AFA I
CHAPTER: Turbochargers
Boosting
More Oxygen / Increased Fuel Setting
Higher Power
Better Combustion
- Better Fuel Economy
- Cleaner Emissions
Quieter
Lion DVD
AFA I
CHAPTER: Turbochargers
Boosting
10
Lion DVD
AFA I
CHAPTER: Turbochargers
Design
11
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Waste-Gate Turbo
12
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Lubrication System
Lubricating
Cooling
Cleaning
13
Lion DVD
AFA I
Design
CHAPTER: Turbochargers
Lubrication System
14
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Lubrication System
15
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Lubrication System
16
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Friction Welding
17
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
18
Lion DVD
AFA I
Design
CHAPTER: Turbochargers
Compressor wheel
19
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Compressor wheel
Balancing Notches
20
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Compressor wheel
Radial milling
21
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
22
Lion DVD
AFA I
Design
CHAPTER: Turbochargers
Snap rings
23
Lion DVD
AFA I
CHAPTER: Turbochargers
Design
Thrust Bearing
Bearing stationary
Washer full shaft RPM
Service Training Malaga
24
Lion DVD
AFA I
CHAPTER: Turbochargers
Design
Seal Rings
End gap
Service Training Malaga
25
Lion DVD
Design
AFA I
CHAPTER: Turbochargers
Housing
26
Lion DVD
AFA I
Design
CHAPTER: Turbochargers
Heat Shield
27
Lion DVD
Operation
AFA I
CHAPTER: Turbochargers
Start-up
28
Lion DVD
Operation
AFA I
CHAPTER: Turbochargers
29
Lion DVD
Operation
AFA I
CHAPTER: Turbochargers
Air Restriction
Energy stored in rotating
component can equal the
engine HP
30
Lion DVD
AFA I
CHAPTER: Turbochargers
Normal Wear
Increased clearance
31
Lion DVD
Normal Wear
AFA I
CHAPTER: Turbochargers
Hot side
32
Lion DVD
AFA I
Normal Wear
CHAPTER: Turbochargers
Turbine Wheel
No discoloration
Seal ring with gap separation
33
Lion DVD
Normal Wear
AFA I
CHAPTER: Turbochargers
Bearings
34
Lion DVD
Normal Wear
AFA I
CHAPTER: Turbochargers
Thrust Bearing
35
Lion DVD
Normal Wear
AFA I
CHAPTER: Turbochargers
Thrust washers
36
Lion DVD
AFA I
CHAPTER: Turbochargers
37
Lion DVD
AFA I
CHAPTER: Turbochargers
Lack of Lube
Road-signs
38
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
Housing Contact
39
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
Housing Contact
40
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
41
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
42
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
43
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
44
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
Rapid Shutdown
45
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
46
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
Quench dots/rings
47
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
48
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
49
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
50
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
51
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
Discoloration
52
Lion DVD
AFA I
Lack of Lubrication
CHAPTER: Turbochargers
High Temperature
Ductile Fracture
Discoloration
53
Lion DVD
AFA I
CHAPTER: Turbochargers
Lack of Lubrication
WHY
Service Training Malaga
54
Lion DVD
AFA I
CHAPTER: Turbochargers
Road-signs
55
Lion DVD
AFA I
CHAPTER: Turbochargers
56
Lion DVD
AFA I
CHAPTER: Turbochargers
57
Lion DVD
AFA I
CHAPTER: Turbochargers
58
Lion DVD
AFA I
CHAPTER: Turbochargers
59
Lion DVD
AFA I
CHAPTER: Turbochargers
60
Lion DVD
AFA I
CHAPTER: Turbochargers
61
Lion DVD
AFA I
CHAPTER: Turbochargers
62
Lion DVD
AFA I
CHAPTER: Turbochargers
2.
3.
4.
5.
Magnetic = yes
63
Lion DVD
AFA I
CHAPTER: Turbochargers
Road-signs
64
Lion DVD
AFA I
CHAPTER: Turbochargers
65
Lion DVD
AFA I
CHAPTER: Turbochargers
66
Lion DVD
AFA I
Foreign Object
CHAPTER: Turbochargers
Road-signs
67
Lion DVD
Foreign Object
AFA I
CHAPTER: Turbochargers
68
Lion DVD
Foreign Object
AFA I
CHAPTER: Turbochargers
Uniform Bending
69
Lion DVD
Foreign Object
AFA I
CHAPTER: Turbochargers
Fresh Damage
70
Lion DVD
Foreign Object
AFA I
CHAPTER: Turbochargers
Old Damage
71
Lion DVD
AFA I
CHAPTER: Turbochargers
Turbocharger Problems
Design/Materials
Manufacturing
72
Lion DVD
AFA I
CHAPTER: Turbochargers
Design/Materials
Wheel Burst
Blade Fatigue
Casting Inclusion
Weak Wheel
73
Lion DVD
AFA I
CHAPTER: Turbochargers
Wheel Burst
74
Lion DVD
AFA I
CHAPTER: Turbochargers
Wheel Burst
75
Lion DVD
AFA I
CHAPTER: Turbochargers
Wheel Burst
76
Lion DVD
AFA I
CHAPTER: Turbochargers
Wheel Burst
77
Lion DVD
AFA I
CHAPTER: Turbochargers
Blade Fatigue
78
Lion DVD
AFA I
CHAPTER: Turbochargers
Blade Fatigue
79
Lion DVD
AFA I
CHAPTER: Turbochargers
80
Lion DVD
AFA I
CHAPTER: Turbochargers
Casting Inclusion
81
Lion DVD
AFA I
CHAPTER: Turbochargers
Casting Inclusion
82
Lion DVD
AFA I
CHAPTER: Turbochargers
Casting Inclusion
83
Lion DVD
AFA I
CHAPTER: Turbochargers
Casting Inclusion
84
Lion DVD
AFA I
CHAPTER: Turbochargers
Manufacturing
Weak Inertial/Friction Weld
Bent Shafts
Rough Bores
Misdrilled Oil Holes
Balancing Errors
85
Lion DVD
AFA I
CHAPTER: Turbochargers
86
Lion DVD
AFA I
CHAPTER: Turbochargers
87
Lion DVD
AFA I
CHAPTER: Turbochargers
88
Lion DVD
AFA I
CHAPTER: Turbochargers
Bent Shaft
Use T bar when tightening Compressor nut
89
Lion DVD
AFA I
CHAPTER: Turbochargers
Bent Shaft
90
Lion DVD
AFA I
CHAPTER: Turbochargers
91
Lion DVD
AFA I
CHAPTER: Turbochargers
92
Lion DVD
AFA I
CHAPTER: Turbochargers
93