Is 1299 ( Part 2) : 1992 (Reaffirmed 1995) Indian Standard SPECIFICATION FOR MILD STEEL TUBES, TUBULARS AND OTHER WROUGHT STEEL FITTINGS PART 2 MILD STEEL SOCKETS TUBULAR AND OTHER WROUGHT STEEL PIPE FITTINGS ( Fourth Revision ) Second Reprint DECEMBER 2000 UDC 621-643-41-034141-24 © BIS 1992 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 January 1992 : Price Gronp 11‘Steel Tubes, Pipes and Fittings Sectional Committee, MTD 19 FOREWORD ‘This Indian Standard ( Part 2) (Fourth Revision ) was adopted by the Bureau of Indian Standards, after the draft finalized by the Steel Tubes, Pipes and Fittings Sectional Committee had been approved by the Metallurgical Engineering Division Council. This standard was first issued in 1969. After reviewing the standard, the committee responsible for preparation of the standard, had prepared a revision incorporating the following major changes: a) The scope has been modified to cover the requirements of back nuts given in Is 3468 : 1975 ‘Specification for pipe nuts (Jirst revision . In Table 3, requirements of back nuts have been deleted since these aré covered in the relevant standard, b) A new clause has been added to permit the manufacturer to make plain-ond fittings without screwing. ©) Table 27 has been modified to cover both male taper thread size ( external ) and female parallel thread size ( internal ). 4) Expansion test and other requirements have been included for sockets on the basis of IS 1239 (Part 1) : 1990 ‘Mild steel tubes, tubulacs and other wrought steel fittings — Specification : Part I Mild steel tubes ( jifth revision )', to make the requirements for sockets complete. ©) Amendménts No. 1 and 2 issued to the standard have been incorpotated. Malleable cast iron pipe fittings are covered by IS 1879 : 1987 “Specification for malleable cast iron pipe fittings ( second revision The nominal bores specified in the standard and the corresponding nominal sizes of pipe threads according to IS 554 : 1985 ‘Dimensions for pipe threads where pressure tight joints are required fon the threads ( third revision )’ are given in Annex B for information. ‘The standard keeps in view the manufacturing and trade practice followed in the country in this field. In preparing this standard assistance has been derived from the following publications: BS 1387: 1967 Specification for steel tubes and tubulars ( suitable for screwing to B. S. 21 Pipe threads ), issued by the British Standards Institution ( BSI ). BS-I740 : 1965 Specification for wrought pipe fitting, iron and steel ( screwed B. S. P. thread }, issued by the British Standards Institution ( BSI). For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be founded off in accordance with IS 2: 1960 ‘Rules for rounding of numerical values (revised ‘The number of significant places retained in the rounded off value should be same as that of the specified value in this standard.IS 1239 ( Part 2) : 1992" Indian Standard SPECIFICATION FOR MILD STEEL TUBES, TUBULARS AND OTHER WROUGHT STEEL FITTINGS PART 2 MILD STEEL SOCKETS TUBULAR AND OTHER WROUGHT STEEL PIPE FITTINGS ( Fourth Revision ) 1 SCOPE JV This standard (Part 2) covers the zments for butt welded’ and seamless, piain ended, screwed and socketed mild steel ‘tubulars and other welded and seamless wrought steel pipe fittings. The requirements of back nuts are covered in IS 3468 : 1975. 2. REFERENCES 2.1 The Indian Standards listed in Annex A are ‘necessary adjuncts to this standard. 3 TERMINOLOGY 3.0 Fér the purpose of this standard, the following definitions shall apply. ‘3.1 Fittings — Term used to denote fittings like elbows, tee, ross, etc. 3.2 Socket — The screwed coupling utilized in Jointing the tubes together. NOTE — The term ‘socket? is synonymous with the teran -coupiing’. Tube ( Pipe ) — Along, hollow, opensended eyect citeular or other cross-section. The terms tube and pipe are often used synonymously. 3.4 Tabular — A term used to include pieces, long-screws, bends. springs, return bends and barrel nipples. 4 DESIGNATION 4,1 Mild steel sockets and tubular’ covered this standard shall be “designated by ‘their nomial bore. 42 Other wrought steel fittings shall be designated giving the following particulars in the sequence shown: 8) Type of fittings ( see 4.2.1 ), and ) Size designation ( see 4.2.2) 4.241 Type of Fittings ‘The types of fittings are denoted as elbow, tee, cross, etc. 4.2.2 Sizé Designation This is determined by the ‘nominal bore in millimetres of the pipe at the outlets. 4.2.2.1 Equal fittings Where all outlets ina given fitting are of the same size, the fitting shall be referred 10 by ‘that one size, irrespective of the number of the outlets. 4.2.2.2 Unequal fittings These are referred to by the size of each outlet. 5 SUPPLY OF MATERIAL 5.1 General requirements relating to the suppl of mild steel _tubulars and other fittings shail conform to 18 1387 : 1967. 6 MANUFACTURE 6.1 Tubulars conforming to this standard shall be made from tubes which comply with all the ‘ppropriate requirements of IS 1239 ( Part 1): 1980. 6.2 Sockets r Sockets shall-be manufactured from mild. steel by any of the following pocesses: a) Hot-finished seamicss ( HFS ), ) Electric resistance welded ( ERW ), ©) High frequency induction. welded (HFIW ), and d) Hot-finished welded ( HFW ). NOTE — Hand welding of sockets may be permitted provided the test. requirements for the sockets ‘covered by this standard are complied with,1S 1239 (Part 2) : 1992 6.21 All sockets shall be either welded or seamless as agreed to between the purchaser and the manufacturer. 6.2.2 All eletric welded sockets (medium and heavy class) used-for steam services shall be normalized. 63 Other Fittings Other wrought steel pipe fittings shall be manue factured from mild steel by any approved process. 63.1 Unless otherwise gpecified by the purcha ser, all fittings shall be manufactured with thread connections, complying with the requirements of IS 554: 1985. At the request of the purchaser, the manufacturer is permitted to make plain end ‘fittings without screwing. as pet the dimensions given in the relevant Tables. 6.4 The steel! from which the fittings are made, when tested in accordance with IS. 1894: 1972 shall show on test a minimum tensile, strength of 320 MPa. The percentage elongation on a gauge length of 5:65 /S, (where S. is the ‘Original cross section of the test specimen ) shall not be less than 9 500 divided by the tensile strength of the specimen. ‘7 CHEMICAL COMPOSITION ‘LA The ladle analysis of steel shall not show sucphur and phosphorus in amounts exceeding 0-66 percent each. ‘JA The ladle analysis of steel shall be carried out either by the method specified in IS 228 or any other established instrumented/chemical ‘method. In case of dispute the procedure given in IS 228 and its relevant parts shall be refuel method. However, the method is not given in IS 228 and its relevant parts, the refuel method shall be agreed to between the purchaser and the manufacturer. ‘A.2 Product Analysis The maximum pe le variation of sulphur ‘and phosphorus, in case of product analysis from the limits specified under 7.1 shall be 0-005 percent each. NOTE — The product “analysis is not applicable to imeaing quality steel. a 8 DIMENSIONS OF TUBULARS 8.1 Pleces Pieces shall conform to the dimensions given in Table 1. 8.2 Nipples Close taper and running nipples shall be made only from heavy tubes. Bartel nipples shall be made either from medium or heavy tubes. The mensions “of nipples shall be as given ia rable 2. 8.3 Longscrews ¢ Connectors ) 8.3.1 Longscrews (connectors ) shall be made only from heavy tube and shall be supplied single or double, as may be specified, and shall conform to the ‘appropriate dimensions given in Table 3. 8.3.2 The sockets shall be suitably faced on the end which the back nut abuts. The face of the back but which abuts against the sockets Shall be concave at an angle of approximately Is, 8.3.3 The parallel threads on the longscrew and in the socket shall, in addition to complying with the appropriate requirement of IS 554 1985, be of such a size that the socket runs on the connector ‘ hand-tight . without perceptible shake. ae ute ani tpl fang hee 0 age caepepee epee ace Pa are erent aed Toe higher pressures oF fot te acral oe hehe eee ne 8.4 Bends and Springs 4.1 Bends and springs shall conform to the appropriate dimensions given in Table 4. A tolerance of -t1°5* on the specified angle shall be permitted. 8.42 Type 1A bends shall be made only. from heavy tubes, and in addition to conforming to the appropriate dimensions given in Table 4, shall be fitted with sockets and back nuts conforming to the requirements given in 8.3.2, 84.3 Each bend and spring shall: be supplied with one socket, if so specified by the purchaser. 8.5 Return Bends 85.1 Return bends shall be made from heavy tube, supplied with socket at one end if so specified by the purchaser, and “shall conform to the dimensions given in Table 5. The ends of the bends shall be parallel within -b1'5*,IS 1239 ( Part 2) : 1992 ‘Table 1 Dimensions of Pieces (Claus ise 8.1) All dimensions TAPER THRE: in millimetres. PIPE 3 Nominal Bore Approximate Standard Lengthy 4 ee a a) ®) “ O 6 100 150 200 250 8 100 150 200 250 0 100 150 200 250 1s 100, 150 200 250 2» 100 150 200 250 2 100 190 200 250 2 150 200 250 300 0 150 200 250 300, 50 150 200 250 300 6 150 200 250 300 % 150 200 250 400 100 150 200 250 400 2s 250 300 400 00 190 250 300 400 500 8.6 Sockets Wherever tubulars are to be supplied with sockets, the dimensions of sockets shall be as. given in Table 6. Tapping of sockets shall be done from one end only.~ s NOTES A The socket lengths shown in Table 6 meet fhe requirements of ISO/R 40, but the minimum Jength has been increased to allow for the chamfer at the ends of the socket and is based on: Bm 43S where L = length of useful thread on pipe (see 1S 554: 1985), and. p= pitch of thread. 2.For minimum lengn of Table 3). 9 DIMENSIONS OF WROUGHT STEEL FITTINGS ( OTHER THAN TUBULARS ) 9.4 Sizes and dimensions of these fittings shall be as specified in Tables 7 to 28. All the dimensions given in ‘these Tables enable the Ettings to be assembled with tubes screwed in accordance with IS $54 : 1985. faced sockets (seeIS 1239 ( Part 2) : 1992 Table 2 Dimensions of Running Nipples; Close Taper Nipples and Barrel Nipples ( Clause 8.2 ) All dimensions in mittimetres. | EH A] Lat byt L_ cy 7 — “Rining Nipple Close Taper Nipple Barrel Nipple ‘Minimum Tolerance Minimum ‘Tolerance Minimum — Tolerance ay ® e ay o © a » as as a 4s ay 1s a af 7 ii . st 2 #} st R + 150 B %, 1%, -_—-oOoOoOJS 1239 ( Part 2) : 1992 Table 3 Dimensions of Longscrews ( Clause 8.3.1) er is NOTE — For particulars of back nuts, see 1S 3468 : 1975. Nominal Faced Socket Minimum Approximate Standard Length, C ‘Bare —— Eta | ees Length, “Tolerance Length of ‘Min Long Thread 4 3 0 @ @ 4 ro) 6 0 ) ‘ ar 2 100 130 200 259 3 2 4as 3 100, 150, 200 20 0 3 % 100 130 0 250 is 3 Py 100 150 200 250 2 7 +3 Ff 100 $50 200 250 28 8. a 400° 10 200 250 2 48 nm soe 200 250 200 % “a +45 n 1308 200, Bo 300 0 5, 2 10 toe zg Ba 6 ss 97 150% 2008 2508 S a 18 ae eo io i 100, BL nae Bi Bone 250° 30 400 Bs 2 * 10 330" Soe 400 500 150 32. 1 250" 2" 0 300 * Double longserew are aot supplied in these lengths1S 1239 (Part 2): 1992 TYPE 4 Nominal Bore Bends 90%, Approximate ‘Appreninate roximate Centre to ‘Cents to Face Bite Acs to Sic eae pee eee iia: Be = : a 2B R e > E o @ ® o oO oO a 6 31 3 2 48 “4 4 3 “ $2 a o u 5a 0 % 105 a & a @ 1s a6 wm ef 2 % 3B 2 102 ia a 32 a3 36 3 i 168 % 108 105 102 2 146 197 108 133 ra 24 6 es 219 Pg i ia io » 203 iss 159 is its ie 6 248 2 1 m 23 206 = ie FN Bh 26 2g 2 100 Sai ao 308 io 3a its ws 59 82 = 416 437 “4 150 78 Ed 340 Sor ee Table-4 Dimensions of Bends and Springs ooo (Clause 8.4.1) Ail dimensions io millimetres,1S 1239 ( Part 2) : 1992 ‘Table $- Dimensions of Return Bends Table 6 Dimensions of Mild Steel Sockets ( Clause 8.5.1) (Clause 8.6°) ‘Al dimensions in millimetres, All dimensions in millimetres, Nominal Bore Approximate Approximate Back fomial Bore kam, Length prota cra Nonioa Bore Mining Oxtsde Mia 4 e ” 2 oO oe ® oD @ o ‘ “ 1 ‘ 1s » i a si a 3 8s n t 0 1 70 0 2 28 i 's » m 1s ” a | 2 102 1 20 ns 9 i 25 na 40 25 305 46 i 32 127 152 32 49 Bi j 0 6s m8 *” 56 3 Py 190 210 0 “ © 6 0s 202 «6 “ ® 0 356 30 0 % 15 100 41 0 100 1 ” ns 70 sm a 1st 96 150 ois a 150 m8 96IS 1239 ( Part 2): 1992 Table 7 Dimensions of Screwed Ends of Fittings (Clause 9.1 ) All dimensions in mitlimetres. TAPER unis Ov oanerER Pt £ PARAL exTeRNA tren . rc ga, NAL TAPER THREADS, Noueat Ste Minignm Outside Minium Ouiside Diameter ‘Maximum tase Diameter of Outlet, Diameter ‘of Body Behod Exteral ‘of Baty Bese fae Thread Thread > z @ a @ ® o ‘ 1s 26 8 18s ia 10 2 150 as n las 2» Rs mH 25 "aes 03 2 9 390° 4 56 43 2 3 367 6 na % 8 ae us ‘oo x 133, 110-1 125, 5 1387 ss 150 m8 1641 109 NOTE — For particular of theeads, see 18 554: 1985, SanneUS 1239 ( Part 2) 2.1992 Table 8 Dimensions of Elbows, Tees and Crosses, Equal. (Clause 9.1) At! dimensions in millimetres. Lo oa mo 1s 2s 2 as 100 Ss 190 as ope a 1 ‘GROSS, EQUAL ‘Miimum Length, ‘Contre to Face @ 16 2 aw 32 35 8 st 32 6 % 9 us 140 1601S 1239 ( Part 2): 1992 Table 9 Dimensions of Elbows, Redccing (Clause 9.1 ) “eerie > 6) = vat 2 2 2 g i x ro R a 32 z 3 32 : Re@aseraerseoseesasaege Bussexvetssreesey | sJS 1239 ( Part 2) : 1992 ‘Fable 10 Dimensions of Tees, Reducing (on the Branch ) (Clause 9.1) ® Lt ® o4 as eesomnaeatatonn 7 ‘Nominal Miaimam Length, Minimum Lesgthy Nominal Minimum Length, Minimum Length, ‘co kaa “Sn yA "enrune o @ @ a 2 ° Q)x@ ()xQ) mm xm —_ bans mx rr mm mm 8x6 a fd 50x40 56 6 10x6 a bd 65x25 4 6 15x8 3 a 65x40 o 6 0x8 a 5 80x25 o 7 9 x15 2 = 80x40 o 89 2510 ” - 80x50 B 389 mee 2 oo me ° 25x15 38 o 10x25 70 us 25x20 38 = 10x40. 6 us 2x10 38 st 100% 50 8 a mes tee eee [ 32x20 at Et 10580 us 140 on = en us 150x 80 120 160 xis - = 150% 100 Bs 160 orale: 2 eel see ie 50x15 a - +3020 “ « oo ‘ 50x32 2 a Sed CesE eee SPEC ulIS 1239 ( Part 2) : 1992 ‘Table 11 Dimensions of Tees, Reducing ( on the Run and Branch, o on the Run Only ) TEE REDUCING ON THE RUN AND TEE, REDUONG RANGA a one HE Nonna size Minisiton Lon ‘Misia Length, ‘of Outlet ‘Centre to rage” Cento ase “t i) ® 6 ® «2x 3) mmxmmcmim mm mm 20 x 15 x15 2 3s 20 5 15 x 20 35 35 25 x 20 15 35 : rs 25x 20x20 x “ 25x 20% 25 8 * 32x 25 x 20 a a 32x 25 x25 4 31 Rxsxt 31 i 32 25 5 40 2 2 xx 25 “ 2 4 332% 32 ° 2 x 2x40 2 2 4x 25 30 a 6 30% 32x 50 a s $0 x 40 x 25 48 50 x 40 40 56 “ 50 x 40 x 30 a “ 50 x 50 x 50 a 16 50% 50x 65 %6 16 80 x 50 x 50 a » 20 x50 x 90 ° 8 100 x80 5 90 48 us TT 12Table 12 Dimensions of Tees (Increasing ‘on the Branch ) (Clause 9.1) Table 13 Dimensions of Crosses, Reducing ° TS 1239 ( Part 2) + 1992 (Clause 9.1) ® ® on Le a—el TEE, INCREASING (on the branch) Nomina size Misimum Tength, Minimum Length, Nonigal Sze of Minimum Length, Minimum iznth. ‘Centre to Face” Centre to Face ‘ofOutlet —"Centroto Fore’ "Cente to Face 4 2 0 @ @ )x@ ‘mmm am un 6x8 2 a + x10 Ey 2 0x15 2 a 15x20 Ey 2 15 25 “ ss x25 “2 38 xB 31 “ 25x40 2 “4 2x4 x * x0 a 56 50x65 6 a xa » 2 6x0 8 » 0x 100 uw 8s B ® Ox@ mom xen 8x6 10x8_ 15x16, 2x15 25x15 25x20 32xI5 3225 4oxis 40425 50x25 50340 65x50 90,40 20x30 100.50 10080 125x100 125100 1303.80 130100 a 4 @ mm B @ 2 u 32 35 “a 8 3 3h 2 2 “a “ 16 9 89 us 4s 0 140 10. 160TS 1239 ( Part 2) : 1992 Table 14 Elbows, Tees and Crosses, Side Outlet, Equal (Clause 9.1) All dimensions ir millimetres. ELBOW, SOE OUTLET,EOUK, TEE, SDE OUTLET, EQUAL 8, SBE CUTLET, cae i a @ 1s 7 32 # : : 2 2 -38 1239 (Part 2) : 1992 Table 15 Dimensions of Elbows, Round, Male and Female, Equal ( Clause 9.1 ) All dirmensions in millimetres, r o—| mos rons Ngiplgte —Midgentngn, ggg, same : a8 Se QM @ @) 4) to) 2 s ‘ i 2 2s a7 6 uu 6 32 43 ed 0 2 * ° 2 m > : : x “ ° 2 ° “ s : x 8 ° t we ts 2 rf 151S 1239 (Part 2) : 1992 Table 16 Dimensions of Elbows, Equal, 135° (Clause 9.1) All dimensions in millimetres. ELEOW-135, equaL oa Size of Misinum Length, Centro Nomina Sze of Neng tae ‘Out 4 0 a ” ‘ eH 1s 8 ” 10 9 » 1s 2 as -» ” a as 8 ” 2 38 ” “ i. 0 s1 ‘6s o s * 2 ® 100 10s 100 16 Table 17 Dimensions of Y-Pieces, ——— All dimensions in millimetses.1S 1239 ( Part 2): 1992 Table 18 Dimensions of Socket, Reducing Table 19 Dimensions of Caps (Clause 9.1) ( Clauses 9.1 ) All dimensions fo willimet @Or- 4 pl iy co SOCKET, REDUCING cap, FLAT AP, DOME Nomisal Minimo ——=«sNominal_-—-Mininm_—-‘Nominal Size Minimum Length _ Minimum Thickness Scot "Length Blesot —“Lengtn eee T ‘Outlet ‘Outet A 4 a ® ° ® ® ® @ ‘ 9 as oxed ox@ mmxmm mm mmxmm mm * “ oe 8x6 s soxis 0 10x6 0 50% 20 @ 7 a a 0x8 > 50x25 a 1s a - 40 1536 a 5x2 i 1548 “ 5x40 2» 8 so 15x10 8 65x25 16 a ‘ 2x8 ” 65x32 15 er aa 20x10 8 BoB 2 sie so 20x15 4 6x80 3x8 34 80x25, 86 ie 4 $3 25x10 32 wox32 8 0 @ ‘0 25x18 31 wx 8 25x20 *° wx a ‘ o 60 32x10 o wx 32x15 9 10x40 105 » . aa 32x20 a 100x501 100 86 10 32x25 56 foox6s 100 40x15 6s 10080, 8 us # ” 40x20 a 128x80 115 = i 10 49x25 a 15100115 | 40x32, o 150x 80, 140 NOTE — Flat or dome pattern caps may be supplied i 130,100 140 Bike option ofthe madufacturer. 7IS 1239 (Part 2): 1992 - Table 20 Dimensions of Plug Nominal Size Minimar Length Approx Size Approx Height = Maxiuum Minieram Fitting ‘Beta or of Square of Square Internal La Allowance x « a B ” © ©, o ‘ 6s ‘ ‘ o - t 8 97 ° ‘ : 7 2 ra 104 " re . 4 fa 2 B 0 ~ 2 2» us 4 n a 8 ca 168 ” 2 2 ‘ 2% 2 194 2 16 at 5 4 « io ” 16 3 s 28 * 24 2 » “ 5 4 6 259 3 19 @ ‘ ‘ » 28 18IS 1239 ( Part 2) : 1992 Table 21 Dimensions of Etbows, Tees and Crosses, Male, Equal (Clause 9.1 ) o 15 ey as 2 «0 0 6 o 4100 135 150 NOTE — Made from heavy tubs conforming to IS 1289 ( Part 1 : 1990, All dimensions in millimetres, us BEF Ei -tEeE Pree CiE EEC ErEEEeEEreeEec 19 | |1S 1239 ( Part 2.) : 1992 Table 22 Dimensions of Y-Pieees and Angle Tees, Male; Equal (Clause 9.1.) All dimensions ia millimetres, out “Gente tt “Cant oF Fae “4 °° 0 ® ® 1s 1 st 2» 1% “ as 10 70 22 160 2 « 1% 16 6 190 8 « 200 *” n0 100 100 2 no "as 50 us) 150 0 ns NOTE ~ Made from heavy tabe conforming to 18 1239 (Past 1 20IS 1239 ( Part 2) : 1992 Table 23 Dimensions of Twin Elbows and Sweep Tees, Male, Equal (Clause 9.1) All dimensions in millimettes. r LV: Tir SOW ne, DUA ster Tee c008 nang ret “aon A B a @ @ » ° * t» 1 m 7 ws ‘ tn we * = ns . wa us wa ne 150 fi 20 OTE — Made from heavy tuve couforming to 15 1239 Part 1 ): 1990, 23S 1239 (Part 2): 1992 Table 24 Dimensions of Socket Unions Table 25 Dimensions of Pipe Unions (Clause 9.1) 5 (Clause 9.1 ) All dimensions in millimetres, All dimensions in millimetres, ee La SOCKET Uuow PIPE utow Nominal Ste of Minimum Length NEUE Mug tno 4 a 2) a @ 6 9s ‘ 38 + 100, : “4 10 no ie st 1s us Is 7 120 7 eo 125 7 7 2 Bs 2 7 ” uo 0 100 50 130 50 0 6s 165 ie om 0 180 » Bs 100 20s 10 10 ns as ns 185 150 x0 150 210 NOTES Ea a a sth rc, Oe ee LR ede tne te cng “eating are obtainable if required, Fateg 9°82 Sormally supplied with flat seats and Sheed SpWasher.” Other types" of seagate An obtainable, if required.1S°1239 (Part 2) : 1992 Table 26 Dimensions of Unions Bends (Clause 9.1) All dimensions in millimetres. ‘of Ontlet ‘Contre to Face ‘Centre to Face 4 2 ® ® % ‘ ey 300 ' “ us 0 ry ns 15 s 0 » 100 10 as 10 us 2 150 zo ry 10 mo Ey 20s 20 os ws 30 » 250 0 NOTES 4 Bodies made from heavy tube conforming to 18 1259( Part 1) : 1990. 2 Unions are normally supplied with flat seats aod fied with ‘a washer. Other types of seating ob if requir Ee 31S 1239 ( Part 2) : 1992 Table 27 Dimensions of Hexagon Bushes Al dimensions in xi Novia Sze Sie "Tae The Blea @ @ ¢ é » : is : 0 10 » is 8 8 2 a 2 is o » By Pa # 0 2 2 33 2 2 » 0 35 Fa Pa 2 ® z 6s 2 2 “ 2 Po 2 ° 3 x 8 s 33 10 9 * ss “0 : ~ 0 “o ws 0 100 3 10 0 4s 10 8 NOTE — External and internal threads 3 (Clause 9.1 ) ll be made 24 SS8seSeeersaeaeey 353 333 a2 12 412 20 320 320 ot ou or1S 1239 ( Part 2) 11992 ‘Table 28 Dimensions of Nipples, Hexagon, Equal (Clause 9.1.) All dimensions in millimetres, NentetSiee Miwedte et Orera”——"Digmeer’ cam Flats “Basie Gauge Hexagon Length of Bore ‘of Hexagon Length Phos : Dia Clearance ic Tr 4 ¢ 2 0 ® ® 6 oO © 6 9s 6 ca 55 134 8 125 6 a 6s 155 0 ns 8 3 9s 119 15 ws 8 a as 20 2 9 10 4s 9 218 2s a 2 2 5 353 2 4 " 2 2 2 ro m 3 6 8 520 ° n 4 “ 31 ort 6 2 6 Cy “ 0 38 cry » 6 2 100 40 2 102 100 an 125 45 2s us 25 43 15 = 4 25 us 150 168 259.2 Toleratices suitcl The ends of fittings and sockets when mensions {Ubiected to the required presen gz Where maximum and minimum dimensions been made up wren taht are not specified, the tolerane eoinag Centre to centre dimensions shall be so Pther appropriate method. shall specified in Table 29, leakage. The test shall be carrie 3.2.2 Tolerance for the Aligiment of Threads ‘iting ant sockets: have been 7 before any protecting coatin The axes of the thteads shall be erincident galvanizing hs boon ach with the theoretical axes of the fing within a tolerance of £0°S° on the run an 32:3 Thread tolerances shall be in accordance With those specified in IS $54: 1985. 11.2 Expansion Test on Sockets 10 JOINTS the ee option of the manufacturer any one of the tests described in 11.2.1 shall 301 Tubulars and fittings shall be screwed with ables allel threads or both as detailed in 11,24 Drift Expanding Test fables. Unless otherwise specified, sockers fe Spoils shail have parallel threads. AMl threase It shall be carried out on sockets, tut ‘shall be in accordance with IS 534: 1983. 11 TESTS ON FITTINGS AND SOCKETS Au1 The fittings and sockets before they leave fie works, shall be subjected to either “of ae following pressure tests, as mutually agreed re wit +» after having ith the prior Sas Sent, £2 application of tubeiee, sealant, or by any ll not show an; d out after the screwed and 1 other than on the M42 The sample size and the acceptance be carried out, Percentage of between the purchaser and the manufactures, Expansion, : in 4) The application of an internal hydraulic : es less than 5 MPa, oe Up to and including 25 20 ») The application oF aittemal ac 3210 40 1s Pressure of 0-7 MPa whilst the Attings ic $010 89 7 ly i in water or light Sompletely immersed in water or i mca bad Table 29° Tolerance ‘Table 30 ‘Scale of Sampling and Acceptance (Clause 9.2.1 Criteria for Pressure Test (Clause 11.1.2 ) ‘Dimensions Taleeace = — Lot Size ‘Stage Sample Cumu. Accep. Rejec- Size aie ASR Ree Uotoand 7 : ee Treldine Soe AS % . a pcre OEE a Ea eerizgy Pe at ‘Upto1000 First 13 3 oO Lat x0 ” x20 Sond 13 ¢ 0 f? bad a & to First 1 100 ieee eee ities bd ms aw HR 3001t05000 Fist 32 gpg 3 “NOTES: z a Second 32 a 3 4 SPREE te imenins apt albov, Bes, 50% 119g Fx 0 9 trae a ly to sockets, nipples, Second $0 100. 4 e Secemra tt eam ft 3 Centro to centre dieasionsappy to return bends, Second 9 1 gS 2611.2.2 Taper Screw Plug Test Sockets shall be capable of withstanding the expansion test as described below without showing any sign of fracture or failure. 11,2.2.1 The test shall consist of screwing the selected socket on a taper screw plug. 11,222 The threads of socket shall be thoroughly clean and free from foreign matter. Should the threads show siga of burr, this shall be removed by means of a pipe thread tap. The threads of the socket and the end of the test plug shall be lubricated with oil, and the socket shall then be screwed on to the test plug between the jaws of a vice, or other suitable fixtures, and by rotating the socket with both hands. The socket shall then be further rotated five complete turns beyond hand tightness, either by means of a pipe wrench of an adequate length to operate the test with gradual turning or by a power machine giving an appropriate leverage. The wrench shall not be hammered ( see Fig. 1 ). 1.2.2.3 The plugs shall be manufactured from steel and shall be hardened to give a vickers hhardness between 700 and 800 HV when determined by applying a. load of 30 ef in accordanae with IS 1501 ( Part 1) : 1984, 11.2.2.4 The dimensions of plug shall conform with those given in Table 31. The threads shall be ground after the plugs are case hardened, ‘and the thread form and angle of taper shall be in accordance with the appropriate dimensions and tolerances specified in IS 554 : 1985. IS 1239 ( Part 2): 1992 11.2.2.8 For routitie testing, use may be made, if so “desired, of unhardened steel plugs in accordance with the dimensions -given in Table 31 and having machined threads, the ‘thread form and angle of taper being in accor- dance with the appropriate dimensions and tolerance specified in IS 554 : 1985, 1.2.2.6 In casé of dispute, however in the test shall be ‘carried out with the hardened plugs specified in 11.2.2.3 and 11.2.2.4. 12 SAMPLING OF TUBULARS, SOCKETS AND FITTINGS ‘321 The procedure for sampling of tubulars, sockets and fittings for various tests shall be given in IS 4711 : 1974. 12.2 Retest ‘Should any one of the test pieces first selected fail to pass any of the tests specified, two further samples shall be selected for testing im respect of each failure. Should the test pieces ‘both these additional samples pass, the material shall be deemed to comply with’ the require. ments of the particular test, Should the test \ieces from either of these additional samples fail, the material represented by the test simples shail be deemed as not complying with the standard. 13 GALVANIZING ‘13.1 Where tubulars, sockets and fitting are required to be galvanized, the zinc coating shall be in accordance with IS 4736 : 1986. Fic. 1 Mscuanicat Exeansion Tast ox SOCKETS as 3 9728 8 1457 10 16662 888 ee vey Bees -1 Tubulars, sockets and fittings shall be 45 MARKING salvanzined before screwing, 15.1 Tubulars, sockets and fittings shail 14 WORKMANSHIP suitably packed “and iheads protected fr 44.1 Tubulars, sockets and fitting shall be damage and marked with the following details: sorte Halthed and reasonabiy fut scale, beste i surface fms zainations and other dels? a) juraftcturers name or txdemark, and frie Stee thteads of tubules, Tee td b) Size designation shall be cut clearly and squase ust otherwise 18.4.1 Tubutars, iockets and Sittings may ais specified. ~ Be marked withthe Standasa ffi3e 281S 1239 ( Part 2) : 1992 ANNEX A (Clause 2.1) LIST OF REFERRED INDIAN STANDARDS IS No. Title 228 Methods of chemical analysis of steels 554: 1985 Dimensions for pipe threads Where pressure tight jonts are Tequired on the threads ( third revision ) 1239 Mild steel tubes, tubulars and (Part 1): 1990 other wrought steel fittings — Specification : Part 1 Mil steel tubes ( fifth revision ) 1387: 1967 General requirements for the supply of Metallurgical materials (first revision ) IS No. Title 1501 Method for Vickers hardness (Part): 1984 test for metallic materials : Part 1 HYS to HV 100 (second revision ) 1879: 1987 Malleable cast iron pipe fittings (second revision ) 1894; 1972 Method for tensile testing of steel tubes (first revision ) 2335: 1985 Method of drift expanding test on metallic tubes. 3468: 1975 Pipe nuts ( frst revision ) 4711 :1974 Methods for sampling of steel Pipes, tubes and fittings. 4736 +1986 Hot dip zinc coatings on mild steel tubes (first revision ) ANNEX B ( Clause 0.3 ) NOMINAL SIZE OF PIPE THREADS AND CORRESPONDING NOMINAL BORES OF PIPES Nominal Size of Pipe Threads (As per IS 554 : 1985 ) 16 178 4 3/8 ya 3/4 1 or y 2 2 3 3b 4 5 6 29 Corresponding Nominal Bore (As per IS 1239 ¢ Part 1) : 1990 mmm 6 8 10 15 20 25 32 40 50 65 80 100 125 150Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote hharmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. 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