Professional Documents
Culture Documents
PDVSA N
TITLE
CONTROL VALVES
K332
0
REV.
AUG.94
FOR APPROVAL
DATE
E PDVSA, 1983
DESCRIPTION
DATE
L.T.
E.J.
A.N.
PAG.
REV.
APPD.
APPD.
DATE
AUG.94
ESPECIALISTAS
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
Index
Page
1 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 DESIGN REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electro Pneumatic Convertors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handwheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limit Switches and Valve Position Transmitters . . . . . . . . . . . . . . . . . . . . . .
Volume Boosters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Lock Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self Acting Regulating Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
5
5
6
6
6
7
7
7
7
8
8
8
5 SPECIFICATION FORMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Q.A. / Q.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
Indice volumen
Indice norma
FOREWORD
This document is the result of several years work by engineers in the petroleum industry
of Venezuela (PDVSA).
The recommendations presented in this publication are not intended to supersede
applicable laws and regulations.
Users of this recommended practice are reminded that no publication of this type can be
complete, nor, can any written document, be substituted for qualifed engineering analysis.
Suggested revisions are invited and should be submitted to:
The manager
PDVSA Engineering Standards,
C/O INTEVEP TENA Divisin,
Apartado 76343
Caracas 1070A
Venezuela
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
Indice manual
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SCOPE
This section covers PDVSA requirements for the design, specification, installation
and commissioning of control valves. All guidelines of the introduction
specification K300 shall also be explicitly followed. These specifications also
serve for valves used on emergency shut off services but attention is drawn to
paragraph 4.1.12 with respect to their use.
DEFINITIONS
All definitions are listed in specification K300.
DESIGN REQUIREMENTS
4.1
General
4.1.1
4.1.2
The body shall be 1inch, carbon steel, flanged 300 lbs. A.N.S.I. minimum except
for line sizes smaller than 1inch in which case the appropriate line size body shall
be used. The valve trim shall be 316 stainless steel minimum.
4.1.3
Globe or eccentric rotary plug type valves shall be considered the first option. The
type of internals viz single seat, double seat, cage, LodB, stellited, etc., shall be
carefully selected to suit the particular application.
4.1.4
4.1.5
The control valve shall be sized taking into account the minimum, normal and
maximum operating conditions. The finally selected item shall ensure that the
valve operates between 17 and 90 percent opening in accordance with I.S.A.
S75.11. The valve shall also operate without any cavitation and produce a noise
level less than 85 dB.
4.1.6
Valves on hydrogen sulfide and other toxic ambience conditions shall conform to
the appropriate N.A.C.E. specifications.
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
4.1.7
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The control valve shall be single seated in tight shut off services. The valve
leakage class shall be as per ANSI B16.104/FCI standard 702. An extract from
the standard is listed below. The seating shall be soft seat or metal to metal to suit
the process operating conditions.
Valve Class
IV
5 x 104 ml per minute of water per inch of orifice diameter per psi differential
(5 x 10 12 m3 per second of water per mm of orifice diameter per bar differential)
VI
Inches
ml per minute
25
0.15
38
1 1/2
0.30
51
0.45
64
2 1/2
0.60
76
0.90
102
1.70
11
152
4.00
27
203
6.75
45
4.1.8
4.1.9
Valves with liners on body and trims with vulcanised liners shall be subject to
careful analysis and PDVSA approval.
4.1.10
Bypass valves shall only be installed after a HAZOP study has been performed.
Block valves and bypass manifold shall be in accordance with I.S.A. standard RP
75.06.
4.1.11
4.1.12
Valves used on emergency shut off service applications shall be dedicated solely
to that service only and shall not be used for normal process control purposes.
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
4.2
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4.2.1
Control valve body material shall conform to the pipe line specification in which
they are installed. Carbon steel shall be the minimum. The end connections shall
conform with the respective piping specificationRF, RTJ, flat face, etc.
4.2.2
4.2.3
Bellows seal bonnets shall be provided on all toxic and hazardous fluids and also
when it is necessary to ensure no leakage to atmosphere along the stem in order
to comply with E.P.A. emission regulations.
4.2.4
The use of angle valves shall kept to a minimum and are subject to PDVSA
approval.
4.2.5
The use of welded end connections and items on hydrogen, hydrogen sulfide,
cryogenic, pipeline services, etc., shall be subject to careful analysis and PDVSA
approval.
4.2.6
4.3
Valve Trim
4.3.1
The valve C.V. shall be calculated in accordance with equations in ISA standard
S 75.01.
4.3.2
The trim type viz. Single or double seat, low noise, cage, soft seat, cavitationfree,
etc., shall be selected to suit the particular application.
4.3.3
The valve characteristic viz. equal percentage, linear, onoff, etc., shall be
selected to suit the particular application and process operating data.
4.3.4
4.3.5
Where the selected valve does not comply with requirements of paragraph 4.1.5
consideration shall be given to increase the available pressure drop and as a last
resort to installation of two valves in parallel, one large and one small with split
range operation.
4.3.6
4.3.7
The valve plug shall be solid. The trim material shall be 316 stainless steel
minimum. Other materials shall be used to suit the fluid erosion and corrosion
properties. Stellite or harder trim material shall be used on:
S Flashing fluids
S Fluids with entrained solids
S Pressure drops over 14 kg/cm2 G. (200 P.S.I.G).
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
4.4
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Packing
TEFLON shall be used for fluid temperatures upto 230C.
GRAFOIL containing zinc corrosion inhibitor shall be used for all higher
temperatures.
4.5
Actuators
4.5.1
The actuator shall be corrosion resistant to marine and any other specified toxic
ambience.
4.5.2
Pneumatic diaphragm or piston type actuator shall be used to ensure that the
valve:
a.
b.
c.
4.5.3
The shaft stem shall be solid and linked positively to the valve plug. Shaft thrust
bearings shall be provided as necessary to ensure smooth operation.
4.5.4
4.5.5
The fail position of the actuator on the loss of actuating medium fluid viz. air,
hydraulic or electric shall be carefully evaluated and specified to ensure safe
operating condition of the plant and/or equipment.
4.6
4.6.1
Positioners
All valves shall be fitted with pneumatic positioners.
Electropneumatic positioners shall be used on all applications where the
positioner operation is not affected by line vibrations.
Exceptions are onoff valves and certain flow or liquid pressure loops where the
added positioner gain could lead to instability. These exceptions are subject to
PDVSA approval.
4.6.2
The input signal shall be 3 to 15 P.S.I.G. The output shall suit the selected actuator.
4.6.3
Positioners shall be complete with bypass, input, output and air supply gauges
and an air filter set.
4.6.4
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
4.7
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4.7.1
When specified they shall be suitable for specified 420 or 412 or 1220, m.A.
D.C. input operation. The output shall be 315 P.S.I.G. The convertor shall be
certified intrinsically safe.
4.7.2
4.7.3
4.8
Handwheels
4.8.1
These shall be supplied when specified. They shall be declutchable type with a
clear indication of the neutral position.
4.8.2
The handwheel mechanism shall not increase frictional load of the actuator and
operable even against the specified maximum differential pressure.
4.8.3
4.8.4
Hand wheel shall be specified only after a HAZOP study has been performed.
4.9
Solenoid Valves
4.9.1
When specified they shall be installed in the output tubing between the positioner
and the valve actuator.
4.9.2
They shall be 3way, 1/4 N.P.T.F. 316 stainless steel body type with resilient seats
and 24 volts D.C hermetically potted coil suitable for operation at 50 C ambient
temperature. They shall be suitable for operation in intrinsically safe circuits and
provided with a manual reset lever when specified.
4.9.3
If an airlock valve is specified for the system the solenoid valve shall be installed
between the air lock valve and the actuator.
4.10
4.10.1
4.10.2
The limit switches shall be snap acting hermetically sealed microswitch and rated
for operation at 1 amp. at 24 volts D.C.
4.10.3
4.10.4
All electrical items shall be certified for use in intrinsically safe circuits and
corrosion resistant to marine atmosphere.
ENGINEERING SPECIFICATION
PDVSA
CONTROL VALVES
PDVSA K332
REVISION
DATE
AUG.94
Page
Men Principal
4.11
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Volume Boosters
4.11.1
4.11.2
The booster shall be installed in the output tubing between the positioner and the
valve actuator.
4.12
4.12.1
When specified the air lock valve shall be installed between the positioner and the
actuator.
4.12.2
The air supply for the lock valve shall be the same as for the valve positioner.
4.12.3
The item shall be corrosion resistant to marine atmosphere and the setting shall
be tamperproof.
4.13
Indice manual
4.13.1
They shall be used on inert services such as water, air or nitrogen and noncritical
services such as fuel gas to pilot burners.
4.13.2
4.13.3
SPECIFICATION FORMS
FORM No.
TITLE
20.50
Control valves
20.50X
20.51
20.52
Q.A. / Q.C.
All items shall conform with the procedures in specification K369.