Compact Control Builder AC 800M-Presentation

Compact Control Builder
AC 800M
Contents
ABB Automation Technology Products AB
Product Overview
!
Compact Control Builder AC 800M
S800L I/O system
S 800 I/O system
Control & I/O to meet all Automation needs
AC 800M Family
S800L I/O Family
S800 I/O Family
AC 800M Architecture
CPU
Optional up to 12
S800L I/O
Communication modules
Compact
Flash slot
Redundant
Ethernet
2 RS-232 channels
Totally can up to 96 S800 I/O modules be connected as direct I/O to AC800M

!
Up to 12 I/O modules can directly be connected to the CPU via the electrical Modulebus
Up to 84 I/O modules can be connected via I/O clusters via the optical Modulebus
AC 800M with Compact Control Builder

! Compact
AC 800M
HWBuilder
configuration
Control
(800xA Control Builder for DCS)
Features and Functions using

Options
Applications
Safety
Production Management
Functional
Areas
Information Management
Asset Optimization
Device Management
Control and I/O
Engineering
Operations
Core System
Hardware
800xA Control Builder

!
Moving
Compact
applications
Control Builder
& libraries
between Compact Control Builder
AC 800M and Control Builder in
System 800xA
Support of NLS Language

Packages
Options
Applications
Safety
Production Management
Functional
Areas
Information Management
Asset Optimization
Device Management
Control and I/O
Engineering
Operations
Core System
Hardware
800xA Control Builder
The AC 800M family has scalable performance

Choice of speed, memory and availability
Redundant
PM864 PM864
Redundant
PM861 PM861
PM860
PM856
32MB
96 MHz
PM851
16MB
48 MHz
8MB
24 MHz
8MB
24 MHz
8MB
48 MHz
Flexible and scalable in size and performance

Up to 48 Controllers on
Control Network
Max 12 Communication
modules on CEX bus
Max 12 S800 modules

on Electrical Modulebus
Control Network
(Ethernet TCP/IP, 10Mbps)
Remote S800 I/O via
PROFIBUS DP/V1
Optical
ModuleBus
I/O Cluster
Max 24 S800 modules

per remote I/O station
< 1000m
Max 7 S800 I/O Clusters

Note: See AC 800M Controller Hardware User Manual for details about supported combinations
Max 12 S800 modules

per I/O Cluster
Full redundancy To reach highest availability

Redundant PROFIBUS
master interface
Redundant CPUs with optionally
redundant CEX buses
(max 12 communication modules totally)
No S800 modules on
electrical Modulebus !!
Remote S800 I/O via

PROFIBUS DP/V1
(optionally line redundant)
Control Network
(Ethernet TCP/IP, 10Mbps)
Max 12 S800 modules

per I/O cluster
Max 24 S800 modules

per remote I/O station
Optionally redundant
S800 modules
(max 6 pairs per I/O cluster)
Max 12 S800 modules

per I/O cluster
Optionally max 6 pairs of

redundant S800 modules
on base cluster.
Max 12 S800 modules

per I/O cluster
CI858
CI857
CI856
CI855
CI854
CI853
PM8xx
DriveBus
INSUM
S100 I/O
MB300
PROFIBUS DP
RS232
Control
Network
RS232
AC 800M Open Architecture
AC 800M options for communication includes;

Networks: Control Network, MB300, SattBus on TCP/IP
Field buses: PROFIBUS DP
Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined
Process device/instrument: INSUM switchgear, ABB Drives
I/O systems: S100, S200, S800, S900
Cost Effective Maintenance

!
Self-diagnostics
Hot swap
maintenance
On-line changes of
application program
and configuration
Compact Flash
memory for storage of
application and data
Search & Navigation
Comprehensive maintenance features

reduce down-time
Compact Control Builder AC800M

!
Control solutions
Reusable Control Libraries
Promotes re-use of code by means

of user-defined libraries of data- and
function-block types
Comprehensive libraries of readyfor-use functions
Multitasking, multi-controller and

multi-user application development
Supports all five IEC 61131-3

programming languages
Powerful simulation and on-line

facilities for testing and
troubleshooting
Choose the language that fits your needs
Standard IEC 61131-3

!
Easy to learn
Different languages have

different advantages
Use the language best

suited for the situation
Runs seamlessly in a
Common Language
Runtime
in the Controller
All included, no options
Re-use instead of re-inventing
Function Block Type

MotorControl
Motor 1
Function Block Type

Instances
Motor 2
Motor 3
Motor 4
Control improvements, version 5.0

!
Import of code from CCB to 800xA
Control builder menus in Chinese
PID loop template library

!
Pre-configured PID loops ready to use, based on Control Modules
Including alarm and trending
Templates that can be used as a base for other regulatory use cases as well
New Alarm & Event function blocks supporting external time
Improved GSD Import
Integrated in 800xA
Partial import and post-import modifications of device definitions supported
Support for GSD 5.0
Supports of different versions of Hardware Definitions in one controller

!
Based on a new Hardware Library function
Different versions of the same Communication Interface Module
Different versions of the same Field Device
Control improvements , version 5.0 cont.
Improved task handling in the controller and Control Builder

!
Compiler warning for colliding task settings
System alarm when close to task latency in AC 800M HI
Improved information on Offset (used, actual, limit)
Latency alarm limit
First scan execution time
Dynamic download of protocol handlers
Rechargeable battery for AC 800M (SB822)
New Satt I/O interface (CI865).

!
Satt I/O Interface to; 19 Rack I/O, S200 I/O, I/O 200C, 200L I/O
Enhancement of the Comli protocol:

!
Addressing extra registers (message type < and =)
Clock synchronization of slaves (message type J)
Support for Hot Swap on CI853 (Serial communication interface)
I/O improvements, version 5.0

!
New Satt I/O interface (CI865).
Satt I/O Interface to; 19 Rack I/O, S200 I/O, I/O 200C, 200L I/O
Support for Hot Swap on CI853 (Serial communication interface)
New Termination Units for cluster modem TB840
Headroom support for all analog outputs with AC 800M
Quoting and Ordering process for coating and G3 compliance of

any hardware module
Mounting Assembly for mounting of horizontally oriented modules

on a vertical DIN-rail
Support for additional RTD sensor types via AI830A
Additional label in the product package
S900 I/O certified for underground mining
AC 800M Summary of Benefits
Results in higher return on assets

"
Improving overall production control
"
Maximizing process availability
"
Minimizing maintenance
Scalable, cost-effective
design
Fault tolerance for

maximum plant availability
Open architecture reduces

lifecycle costs
Wide-ranging control
functionality to meet all
needs
Easy and Efficient

engineering
S800L I/O
Features
LED Status indication
Strong two pieces mechanics
with metal plate and plastic cover
Detachable
field power supply
Detachable terminals
2/3-wire connection
Securely fastened
with additional screws
One PCB only

for robustness
Patented DIN-rail lock

for simple handling
Optional terminal list for
field power distribution
Build your I/O station freely

!
Mix and match the I/O modules

!
Including the IS interface modules at the

rightmost positions
Spare MTUs can be installed for future

expansion
S800L and S800
Internal electrical module-bus via cable
Mixed horizontal and vertical mounting
Optical module-bus expansion (clusters)

within the I/O station
!
Optical Extension up to 1000 m

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ABB Automation Technology Products AB