Professional Documents
Culture Documents
Acceptance Sampling
Acceptance Sampling
Prepared by
Anthony Lizza
Penn State University
What is acceptance
sampling?
Acceptance Sampling
What is acceptance
sampling?
Accept Lot
Reject Lot
Statistical Process
Control(SPC)
What is acceptance
sampling?
Purposes
What is acceptance
sampling?
Can be either 100% inspection,
or a few items of a lot.
Complete inspection
Acceptance Sampling
method
A C C E P T A N C E S A M P L IN G
TAK E SA M PLE
IN S P E C T S A M P L E
T y p e t it le h e re
D E C IS IO N
ACCEPT LOT
R E JE C T LO T
S A M P L E A G A IN
D E C IS IO N
R E T U R N L O T T O S U P P L IE R
1 0 0 % IN S P E C T IO N
What is acceptance
sampling?
Problems with 100% inspection
Very expensive
When product must be destroyed to
test
Inspection must be very tedious so
defective items do not slip through
inspection
Acceptance sampling
explained
Acceptable Quality levels(AQL)
Acceptance sampling
explained
Sampling Plan
Producers risk
Acceptance sampling
explained
Consumers risk
Alpha
Beta
Acceptance sampling
explained
N
Acceptance sampling
explained
Operating characteristics
curve(OC)
First
Acceptance sampling
explained
Reference n(AQL) in the table
Next
N(AQL/AQL)=n-sample size
C= reject if more percent defects more
How acceptance
sampling works
Two classifications of
acceptance plans
Attributes(go no-go)
Variables
How acceptance
sampling works
Attributes(go no-go)
Defectives-product acceptability
across range
Defects-number of defects per unit
Variable(continuous)
How acceptance
sampling works
Remember
An Exercise
Determine the
AQL, a, LTPD, B?
Reference table providedc
LTPD/
AQL
nAQL
LTPD/
AQL
nAQL
44.890
.052
3.549
2.613
10.946
.0355
3.206
3.286
6.509
.0818
2.957
3.981
4.890
1.366
2.768
4.695
4.057
1.970
2.618
5.426
An Exercise cont.
Assume a manufacturer purchases wire
from an outside vendor. The wire vendor
has an accepted quality level of 1% and
accepts a 5% risk of rejecting lots
below this level. The manufacturer
considers lots with 3% defectives to be
unacceptable and assumes a 10% risk
of accepting a defective lot.
Develop a sample plan for the
manufacturer to be followed by the
inspection personnel
Summary
Acceptance sampling is used by
organizations to determine if
there processs are running
within a controlled limit and to
see if they should reject or
accept lots
Summary
There are many basic terms you
need to know to be able to
understand acceptance sampling
Summary
Advantages/Disadvantages of
acceptance sampling
Purpose of acceptance sampling
When to use acceptance sampling
Equations involved
Exercise
Bibliography
(Foster, S.Thomas: Managing
Quality-An Integrative
Approach:pgs. 263-274:copyright
2001)
Quality Control in Furniture
Manufacturing:Internet
http://www.mtc.com.my/publicatio
ns/library/quality/qc40.htn
Bibliography
Process Analysis:Internet
http://www.statsofinc.com/textb
ook/stprocan.html
Quality Control: Internet
http://www.ms.ic.ac.uk/jeb/or/qco
ntrol.html