JAPANESE INDUSTRIAL STANDARD Chromium Steels @ JIS G 4104-” Translated and Published by Vapanese Standards Association Prine be Jee 78SIS Ge4304 79 MH 4933608 OONT273 7 amATS Gx4SO4 79 MM 4933608 COVS274 FMM UDC 669.14-411659.15126-194 JAPANESE INDUSTRIAL STANDARD gts Chromium Stools G 4104-1979 tured by hot forming such es hot rolling and forging, ordinarily used after further process of forging, cuiting, and heat treatment, hereinafter referred to as the "steel". 2. Classification and Symbol ‘Tho steel shall be classified into 6 classes and the respective given in Table 1. be Table 1. Classes and Symbols Reference Symbol of class ‘Application ‘Provious symbol scr i5 ‘SGr ai sc 420 Scr 22 ane ae Baral SGr 415 and SCr 420 are used mally for case Tablet. 08 and Symbols Reference Symbol of clans ‘Application Provious symbol Scr 5 ‘SG 21 sce 420 Scr 22 : 3 Scr 415 and SCr 420 are fedora aoe lusod mainly for case scr 435 scr 3 hardening Scr 440 scr 4 Scr 445 scr 5 3. Mothod of Manufacture 3.1 The stool shall be manufactured from killed ste ingot 3.2. The stool shall be rolled or forgod from steel ingot to forging ratlo not 8 than 4S." However, when the forging ratio of the Billet for forging or relllug ls loss than 4 5, a prior agreemont betwoon the purchaser and the mant= fnoturer is necessary. 3.3, Unless otherwise specified, th co as forged. 1 shall be left in the state ax rolled 4. Chemical CompositionGg a0H1979 3.1) The steel shall be manufactured from killed steel ingot 3.2. The steel shall be rolled or forged from steel ingot to forging ratlo not ss than 4S." However, whon the forging ratio of the Billet for forging or rolling ls loss than 45, a prior agreemont betwoon the purchaser and the mani= aoturer is necessary. 3.3, Unless otherwise specified, th or as forged. 1 shall bo left in the state ax rolled 4. Chemica Composition Tho chemical composition of the ates! shall be determined by the lad analysis and the value ahall be az given in Table 2. Applicable Standards and Reference Standard: Soe page 9- 2 ‘VIS G=¥104 79 mM 4933608 0009275 0 mm ‘Table 2. Chemical Composition e s. Remarks 1. As impuritios, Ni and Cu shall not exceed 0.25 % and 0.30 %, espectively, throughout all cl 2. When the profict analy on ata] Se roqosted by the par ‘hater, he tolerance for th product anayaie bal Sobfarm to'tatie Sin ie G 03st. e Appearance, Shape, Dimension and Dimensional Tolerance 541. Hot Rolled Stee! Bar and Wire Rod ‘Awocars Le The anoearance of the hot rolled steel bar and wire rodAppearance, Shape, Dimension and Dimensional Tolerance 541 Hot Rolled Stool Bar and Wire Rod 5.1.1 Appearance The appearance of tho hot rolled stool bar and wire rod shall be woit Hnishet aad free from harmful detecta in use. However, the eel bar which is supplied in coll is possibly inclusive of some abnormal pointe 5:1.2, Reference of Flaw Dressing ‘The reference of flaw dressing of the hot Solled alool bar shell be aa follower (1) Stool Bar for General Forging Use The flaw dros Ber for gonoral forging use shell bo made smoothly and to the depth not exceeding 4% of nominal size (mazimum value 5 mm) below nominal Sizo, and tho total width not excocding 1/4 of the cireunferent Tong of the same section. If the dressed portions are within the permissible tolerance, howover, thoy shall not be considered as the e Portions dresued. ‘The permissible amount of remaining flaw shall be betwoon the purchaser and the manufacturer. (2) Round Bar for Dizect Machining The permissible depth of flaw of Found tar Tor direct machining shall sotform to the value given in Table 3 deducted from the sominal size. ‘Table 3. Permissibie Depth of Flaw of Round Bar for Direct Machining (Hot Rotled Stool Bar) depth of N (0) Suse Bex for General Forgig Use _ The fam dressing of te seal SPR RTERS SEETETS, mate noon unde ne open i erconting 44 of sual sine (uetinen vain) ma) elo nominal tino, andthe tua wisth not oxcsoding 1/4 ofthe eireunforentia lngih oft samo ancon, ihe dndesed portions are within Dortnasite oloranco, Rowovery thay all not bo considered a the Frstoen dsoteea” e ‘The permissible amount of remaising flaw shal! be batvoon the parchaner and the wanafasterer, (2) Round Bar for Dizect Machining ‘The permissible depth of flaw of Found tar Tor direct machining sball conform to the value given in Table 3 deducted from the nominal size. agreed upon Table 3. Permissible Depth of Faw of Round Bar for Direct Machining (Hot Rolled Stes! Ber) Diameter mn Permisnible depth of flaw Under 16 Not exceeding 4 of nominal sive with the maximum of 0.5 mm 16 to 50 excl. | Not exceeding 3% of nominal size with the maximam of 1.0 mm 50410 100 oxc,] Not exoveding 2% of nominal sae with the maximum of 1.5mm 100 and over | Not exceeding 1.5% of nominal sixe with the maximum of 3.0 mmVIS Ge4204 79 ME 4A33E08 0049276 2 3 G 4041979 (0) Steel Bar for Cold Drawing The flaw dressing of the steel bar {or cold dra imited to tolerance to ‘ving shall be ade smoothly, and the repair shall be "8 dapth ranging from the lower Limit of the dimensional ‘the imonsion given in Table 4 ‘The permissible limit of the remaining flaws shall be subject to the ‘agrocmont botwoon the purchaser and the manufacturer. Table 4. Diameter or width foross fats "am Under 16 16 t0 50 excl. 50 to 100 excl 100 to 130 incl. 5.1.3 steal bar (rou tandard quar Permissible Limit for Ropats of St Drawing (Hot Rolled Steel Bar) Permissible Limit for repair 0-15 mm Not exceoding 1% of nominal tise with the maximum of 0.35 mm Not exceoding 0.7 % of nominal size with the maximum of 0.50 mm Not exceeding 0.5 % of nominal size Dimension The standard dimensions of the hot rolled agonal) and wire rod shall conform to Table 5. ‘Table 5. Standard Dimensions of Hot Rolled Stool Bar and Wire Rod an 6 on a 6 00 Units mm an] * oe wl] © » a om] a op on} a5 * oo wa |e ss ry ap « »Units mm Remarks It is desirable to avold using values in paronthosess —pROBLEW HARDCOPY .pe and dimensional = 5.164 Shape and Dimensional Tolerance Th tolorance of the hot rolled ateel bar and wire rod shall conform to (1) to (3) with txception of those subjestod to heat treatment. (1) The shape aad dimensional tolerances of the hot rolled round bar and the squaire bar shall conform to Table 6+ Table 6. Shape and Dimensional Tolerances of Hot Rolled Round Bar and Squaro Bar Them ‘Shape and dimensional tolerance “Tolerance on diameter 0.4 mm Tolerance on diameter | 4 4.5 4, with the minimum value of 0. a Doviation of diameter [Not exceeding 10 4 of range of tolerance on diam For tna nt oan e Sei ° Tolerance on length For onet, [Aad 5mm Jo pn sd isevance for exceeding Tm [every 11m or fraction thereot Roundnose of corners (Rll 10 to 20% of width across fats, as standard Twist [To be practically straight Not exceeding 3 mm for every 1 m and not exceeding te 3mm x longe(n)/t m for total length‘Table T. Shape and Dimensional Tolerance of Hot Rolled Hoxagonal Bar aa wate Tolersnce on Deviation of across fla Width across flats | width across flats oS 20.7 1.0 max. ae, a = a 40.8 14 max Tolerance on | 30 vist Toross tats [3236 nent | ai £10 14a foros Mats | 50 = ae a a2 1.7 max 1 ts) 6) For length, not 0 om roterance | e#eeeding 7 m ° I For length, not 70 om exceeding 7m ° ‘Aaa 5 mm to plus sido tolerance for t'm or traction thereat Twist ‘To be practically stralght (Not exceeding 3 mm for every 1m and not exo Bend Tongthm)/1 m for total length Romark: It ls desirable to avoid using values in paronthe (3) The dimensional tolerance of hot zolled wire rod shall conform to Table 8. ‘Table 8. Dimensional Tolerance of Hot Rolled Wire Roa Vales mn Deviation of Disaster ‘iameter Under 16 0.5 max, 16 and over 40.5 006 max,5.2 Hot Rolled Steet Plate, Sheot and Strip 5.241 se The appearance of the hot rolled steel plato, stip shall Seform te. in dis G 3193. 5.2.2 Reference of Flaw Dressing The roferonce of flaw dro hot rolled sfeal plate an] shoot soul conform to 7 the application of repairing by welding and perml shall be as agreed upon between the purchaser aod the manufacturer. 5.2.3 Standard Dimension The standard dimension of the hot rolled plate, sheet and strip abel Be aa described in (1) and (2) below! (1) The standard thickneas of the hot rolled steel plate, sheet and strip ‘Shall conform to 4.1 in JIS G 3193. (2) The standard width and length of the hot rolled steel plate, sheet and ‘trip shall conform to 4.2 and 4.3 tn JIS'G 3193. 5.2.4 Shape and Dimensional Tolerance The shape and dimeasional tolerance of the Bot rolled steel plate, alot and strip shall be as described fn (1) and (2) botow: (0) The shape and dimensional tolorance of the hot rolled steel plat ‘Shoot and strip shall conform to 5- in JIS G 3193. In this case, the {olerance oa thickness shall be applied to thickness under 160 mm, land in the case of 160 mm and overt shall be as agreed upon botwoen the purchaser and the manafacturer= (2) The maximum permissible value for fatness of the hot rolled steel plate and sheet ahall cooform to Table 9- th thin cane, the tolerance ‘on thickness shall be applied to Usicknow under 160 mm, and in the ‘Sate of 160 mm and over, it shall be as agreed upon betweon the purchaser and the manufacturer. Table 9. Maxioun Permissible Values for Flatnens of Hot Rolled Steel Plate and Shoot 1250 t0 | 1600 to 1600 excl. | 2000 Wir = 1350 | ‘Under ‘Thickvoss —~ ‘Under 1.60 1460 to 4.00 exe. 4.00 to 6.30 excl. 6.30 to 10.0 excl. 10.0 to 25.0 excl. 25.0 to 63.0 excl. 63.0 to 160 exol. Remarks 1. Not applicable to the plate and abet supplied after treated by mretcher leveller. 2. The above table shall be applicable to 4000 mm in length of stout plates and shoots, und to full length of plates and sheets ‘inder” 4000 men in length3. The values for Natnos of stool plates and shoots shall be 4. Not applicable to as-rolled platen and sheets having rims, 5. The measurement of fatness of steel plates and shoots shall generally be done on a lovel table 5-3. Hot Rolled Flat Steel stool salt be 5.3.1 Appearance The appeurance of the hot rolled tree trom iijurious defects in use~ 5.3.2. Reference of Flaw Dressing The roference of flaw dressing of the hot rolled Hat stool shall conform to (1) and (2) of 8.2.1 in JIS G 3194. 5.3.3. Standard Dimension ‘The standard dimension of the hot rolled fat steel chan Seabee to TIE G 3194. 5.3.4 Shape and Dimensional Tolerance The shape and dimonsional tolorance of the hot Folled flat stool shall conform to 5. in JIS G 3194. 5.4. The appearance, reference of flaw dressing, shape, dimension and dimensional tolerance of the atee! other than thowe specified in 5.1, 5.2 and St shall be as agreed upon between the purchaser and the manufacturer. 6. Tost 6.1. The general requirements for chemical analysis and the method of ‘semoling for the ladle analysis shall coaform to 3. ln JIS G 0303. 6 6.1. The goneral roquiroments for chemical analysis and the method of sampling for the ladle analysis shall conform to 3- in JIS G 0303. 6.2. Tho method of sampling for the product analysis ui5G 0321+ ball comply with 3. in 6.3 The method of analysis shall comply with the appropriato standard of tho followings gis @.1211 ais G 1212 gis@1213 SG 1214 JSG 1215 BIS G 1216 sIsa12i7 ssa 1219 ais G 1252 JIS G 1253 ISG 12596 ISG 1257 T+ Inspection 7.1 The goneral requirements for the inspection shall comply with ui8'G 0303. 7.2 ‘The result of inapaction for the chemical composition, the appearance, tho shapo and tho dimension shall satlaty the requirement specified in 4- and 5. 1:3. Besides the inspection and teats spacitied in 7.2, it {8 possible to sspecity, in addition, the Inspection listed below. in this case, tho purchasor hall have previous ngroomont with the maiufacturer upon inspection items fhothiod of samplingy test method and criterion of acceptance oF Fojection.Magnetic particle inspectin("), ultrasonic igapection(2), docarburiaasion snaprenion),"nonmctaifetnclusioce inspection A)? grain atse inspection Sy ‘arWonablligyinapestion®), mechanical propgsties ‘anpection"), macrostructure tnapection(#), macto-streak flew inapection(®) and microncopie structure inspection, Notes (1) This shall be in compliance with JIS G 0565. 2) Tals shalt be in compliance with JIS 2 2346 ©) Tals shan bein compliance with JIS 6 0558. (4) Tals shat be in compliance with JIS 6 0555. (©) This shalt be in compllance with JIS 6 0551 6 0 all bo La compliance with JIS G 0561 all bo {a compliance with JIS Z 2201, JIS z 2241, SHS 22202, JIS 2 2042, JIS Z 2243 and JIS Z 2245. (8) This shall be {a compliance with JIS G 0583. However, this {inspection hail apply mainly to the stocl bar. (9) This shall be in compliance with JIS G 0536. However, this “nspection shall apply mainly to the steal bar 8. Marking 8.1, Flat Stool, Stoo! Bar and Wire Rod The marking on oach flat stool, Marking 8.1. Flat Stool, Stes! Bar and Wire Rod The marking on each flat stool stool bar and wire od shall bo Tegibly made with the following particulars by a fable moana- ‘The flat ateel and the steel bar under 30'mm in diameter oF In width aaross Mats may bo bound up, and the marking may bo made on each bundle by a suitable means. A part of the following particulars may be omitted ‘when approved by the purcha (1) Ssmbot of class (2) Heat No. or other manufacturing No- (0) Name of manufacturer or its abbreviation 8.2 Stool Plate, Shoot and Strip ‘The marking on the steel plate, sheot ‘and ‘strip niall be TogiBy made-with tho following particulars by « suitable moans ‘on each stool or bundle, A part of the following particulars may be omitted ‘when approved by the purchaser: (1) Symbot of class (2) Hoat No. oF other manufacturing No- (3) Dimension (4) Name of manufacturer or its abbreviation 9. Report(0) Name of manufacturer or its abbreviation 8.2. Stoo! Plate, Shoot and Strip ‘The marking on the steel plate, sheet ‘and strip shall be Togibly made with the following particulars by # suitable moans ‘on each ateol or bundle, A part of the following particulars may be omitted when approved by the purchasers (1) Symbot of class (2) Hoat No. oF other manufacturing No- (3) Dimension (A) Name of manufacturer or its abbreviation 9. Report py by Japanese nase Standards Steg aeeeseecaan ‘Applicable Standardes JTS G 0303-Gonoral Rules for Inspection of Stool JIS G 0321-Product Analysis and Its Tolerance for Wrought Stool 15 G OS51-Method of Austenite Grain Sine Tost for Steel SIS G 0553-Macro-Structure Detecting Method for Steel JIS G 0355-Microscopie Testing Mothod for the Non-metallic Inclusions in ‘Steel JIS G 0556-Mothod of Macro-Streak Flaw Test for Stel JIS G 0558-Methods of Moasuring Decarburiaed Depth for Stee! JIS G 0561-Mothod of Hardenability Test for Steel (Ind Quenching Method) JIS G 0565-Mathod for Magnotic Particle Testing of Farromagnatic Materials ‘and Classification of Magnetic Particle Indication JIS G 1211-Methods for Determination of Carbon in Iron and Steol JIS G 1212-Methods for Determination of Silicon in Iron and Steel JIS G 1213-Mothods for Determination of Manganote in Iron and Steol JIS G 1214-Methods for Determination of Phosphorus in Iron and Steel JIS G 1215-Methods for Determination of Sulfur in Iron and Stee! JIS G 1216-Methods for Determination of Nickol in tron and Steel JIS G 1217-Mothods for Determination of Chromium in Iron and SteelJIS G 1217-Methods for Determination of Chromium in Iron and St JIS G 1219-Mothods for Determination of Copper in Iron and Steel JIS G 1252-tinission-Spectroscople Analysis for Carbon Steel and Low ‘Alloy Stoel JIS G 1253-Method for Photoelectric Emission Spectrochemical Analysis of Tron and Stoo! 415 G 1256-Mathod for Fluorescent X-ray Analysis of Irn and Steck e JIS G 1257-Atomic Absorotion Spectrochemical Analysis of Iron ant Stes! SIS G 3193-Dimensions, Woight and Permissible Variations of Hot Rolled Stoel Plates, Sheets and Strip JIS G 3194-Shapo, Dimension, Weight and Tolerance for Hot Rolled Stoel Plate JIS Z 2201-Tension Test Places for Metallic Materials JIS Z 2202-Impact Tost Pieces for Metallic Materials : JIS 2 2241-Method of Tonsion Test for Metallic Material SIS Z 2242-Mothod of Impact Tost for Metallic Materials JIS % 2243-Method of Brinell Harness Tost JIS Z 2245-Method of Rockwell Hardness To JIS 7 2344-Uttrasonic Testing of Motals by the Pulse Echo Technique @ _—_iorone Stantaca SIS G 0701-Symbols of Forming Ratio for St ‘Auloy Stoo! JIS G 1253-Method for Photoelectric Emi Tron and Steel 5 G 1256-Method for Fluorescent X-ray Analysis of Iron and Steel e JS G 1257-Atomle Absorption Spectrochemical Anslyla of Iron and Steel, JIS G 3193-Dimensions, Weight and Permissible Variations of Hot Rolled ‘Stool Plates, Shoots and Strip JIS G 3194-Shape, Dimension, Weight and Tolerance for Hot Rolled Steel JIS 2 2201~ension Test Pieces for Metallic Materials JIS Z 2202-Inpact Tost Plooes for Metallic Materials fi JIS Z 2241-Method of Tension Tost for Metallic Materia SIS Z 2242-Mothod of Impact Tost for Metallic Materials JIS % 2243-Method of Brinell Harness Tost IS Z 2245-Mathod of Rockwell Hardness Tost JIS 7 2344-Ultrasonic Testing of Motals by the Pulse Echo Technique 1 Forging on Spectrochent @ —_ irene Stantara JIS G 0701-Symbols of Forming Ratio for Stool Forging