KE RU I Kerui Oilfield Solutions (Singapore) Pte. Ltd.
{1A ntorraonal Business Park, 49-14 ICONGIEP, Singpore 590095
“Tei. 8 88509660 Fax 5 66596659 vor erugrau.cam Copan Regsaton No, 2013167224
Wwerim
18-3/4” 15K Subsea Wellhead SystemKe RU i Kerui Oilfield Solutions (Singapore) Pte. Ltd.
{i iterasonal Busross Prk, 400-4 CONGSEP, Singapore 60095
“at 86599669 Fax 75 65596609 vor eruigraup.cam Company Reglstion No, 201316722
were
Table of Contents Page
WELLHEAD SYSTEM OVERVIEW......
Drilling Template.
Flow Base/Guide Base Assembly
30"/36” Low Pressure Housing (LP Housing)...
18-3/4” High Pressure Housing (HP Housing).
Casing Hanger ~ 13-3/8” & 9-5/8".
18-3/4” Pack-off or Annulus Seal
Casing Hanger Spacer ...
Gimbal Assembly... eae
Clamp Assembly for Low Pressure HOUSINg.:.imnnmnnannnnanennennmnman nnn 8
C Plate ssusmuaiennensqeneinssennnniennsnnaioraeseinaiasamaienseminen is
Clamp Assembly for High Pressure Housing.
Emergency Pack-off..
Corrosion Cap...
‘SUBSEA WELLHEAD SYSTEM RUNNING TOOLS.
Drilling Template Running Tool ..
Flowbase/Guidebase (FGB) Hydraulic Running/Retrieving Tool...
30” Low Pressure Housing Hydraulic Running Tool (LPHART)....
30” Low Pressure Housing Mechanical Running Tool (LPMART) - Optional .
18-3/4” High Pressure Housing Hydraulic Actuated Running Tool (HART)...
18-3/4” High Pressure Housing Mechanical Actuated Running Tool (MART) - Optional 7
BOP Isolation Test TOO! .ujmnemneeimnnnaninnnininnnrinnimannennnmnnes 18
Casing Hanger and Packoff Single Trip Running Tool (STRT)..
Pack Off Retrieval Too! (Ret)...
Combination Tool ..
Wear Bushing and Nominal Seat Protector.
Jetting Tool...
Mill and Flush Tool.
Tool Basket...
‘SCOPE OF SUPPLY DRAWING.
18-3/4” 15 KSI Wellhead System...
Rental TOOIS j.isnsnsainnnsnnsnsnnaniannsniananenenisiian annem 27
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24 biernal Business Pe, 909-14 CONDIBP, Singapore 66005
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Were
WELLHEAD SYSTEM OVERVIEW
The Wefic Subsea Wellhead System is a pressure containing vessel used to hang-off and seal the different
casing strings in the drilling of subsea wells. It also provides the structural foundation for the connection
of the Subsea Blowout Preventer stack as well as the attachment of the Christmas Tree.
Structural strength is provided through the series of casing strings in the casing program. Initial
foundation is provided by the drilling template. The Low Pressure Housing, used for running conductor
strings, lands on the drilling template via a gimbal assembly and is cemented in place. The High Pressure
Housing in turn, lands on the Low Pressure Housing and together forms the main structural backbone of
the wellhead system.
The High Pressure Housing is equipped with an external wellhead profile to match the wellhead
connector on the BOP. Common wellhead profiles can be provided to suit customer’s requirements. The
internal profile of the HP Housing is designed for hanging and sealing off the casing hangers.
The casing hangers have a standard running and pack-off sealing profiles. This allows all hangers to be run
by the Single Trip Running Tool as well as a standard pack-off to be used. Pack-offs have Metal-to-Metal
seals with elastomeric backups. A separate Emergency Pack-off which seals on a different sealing area is
also available in the event sealing problems are encountered at the standard sealing areas.
eT
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1.1 _ Drilling Template
1.1.1 Purpose
Foundation support of the Subsea Wellhead system to maintain wellhead height above mudline.
Template is also used as drill marker,
1.1.2 Description
The Drilling Template provides primary guidance during the initial drilling operations. It also provides the
structural support for the Low Pressure Housing during cementing, Land-off of the Low Pressure Housing
on the Drilling Template provides a positive datum for control and verification of the level of the
conductor string.
Template also provides support for the BOP on the seabed,
Pagesora7KE RU I Ker ilfield Solutions (Singapore) Pte. Ltd.
{A terran Busine Pek, 109-14 CONBIEP, Singapore 606096
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1.2 Flow Base/Guide Base Assembly
1.2.1 Purpose
Used for guidance of BOP stack purpose or to interface with Christmas Tree to direct the flow to flow line
piping terminating at flow line connections in preparation for final make-up and connection to the flow
lines.
1.2.2. Description
The Drilling Template provides primary guidance during the initial drilling operations. It also provides the
structural support for the Low Pressure Housing during cementing, Land-off of the Low Pressure Housing
on the Drilling Template provides a positive datum for control and verification of the level of the
conductor string.
‘Template also provides support for the BOP on the seabed,
The Flow Base Assembly can be designed to act like a Permanent Guide Base to guide all equipment into
the well using guideline or it can be designed to have flow lines to interface with future installation of
Christmas Tree.
Standard Flow Base does not have any flow lines attached. It has 4 guide posts with 6 feet radius from
centre of the well. It is designed to run in with the dogs in the unlatch position where the dogs are
retracted. Upon going over the 30”/36” Wellhead and landing on the top wellhead, weight will be added
to the landing string to shear the pins inside the Flow Base Assembly to push the dogs into the cavity of
the LP Housing. It can be of the retrieval or non-retrieval type.
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Tel "6565500660 rox 265 6850 580 ww kus com Compary Reglaton No, 207318724
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1.3 30”/36” Low Pressure Housing (LP Housing)
1.3.1 Purpose
To provide primary structural foundation for
wellhead system.
1.3.2. Description
The Wefic Low Pressure Wellhead Housing is the
primary structural housing for the subsea wellhead
system. This housing is prepped for landing of the
Wefic High Pressure Housing and together forms the
main structure for bending and fatigue resistance of
the wellhead.
The internal diameter has an internal groove profile for the housing running tool as well as the
appropriate seal areas to prevent pressure flow-back during cementing,
Internal diameter also provides a locking profile for the High Pressure Housing as well as load shoulder
and reaction surface to resist bending loads applied to the wellhead.
Four cement return ports are also provided to direct cement returns away from the well.
The Low Pressure Housing is welded to the conductor pipe. A gimbal is usually clamped onto the
conductor pipe below the Low Pressure Housing for transferring vertical loads onto the Drilling Template.
1.4 — 18-3/4” High Pressure Housing (HP Housing)
14.1 Purpose
For interface with the BOP stack and pressure =z.
containment during the drilling phase, Also provides
support and pack-off of all casing hangers.
1.4.2. Description
The Wefic High Pressure Housing is the main housing
for installation and packoff of the casing hangers. It
can be prepped with customer specified wellhead
profiles for interface with available industry wellhead
connectors.
The Wefic High Pressure Housing provides landing
and lock-down profiles for the casing hangers.
Independent landing profile for each casing hanger
can be provided for high capacity applications.
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1.5 Casing Hanger — 13-3/8” & 9-5/8”
1.5.1 Purpose
To hang various Casing strings inside the High Pressure
Housing
1.5.2 Description
The 13-3/8”, 9-5/8” and 7”casing hangers are used to run
and hang their respective casing strings in the High Pressure
Housing. All casing hangers are prepped with identical
running profiles for running and installation by the standard
single trip, casing hanger running tool.
These Casing Hangers have huge capacity and each Hanger
can hang up to 1 million pounds casing load. Generous flow-
by areas are provided to enhance circulation for cementing,
with each hanger having a minimum flow-by of 15.7 square
inches. Hangers have 2 sealing areas designed for
redundancy, These Casing Hangers also have tong neck
provided for easy make up and can be supplied with
customer’s preferred threaded connections to match the
customer's casing string.
The standard Casing Hanger comes with NACE compatible
material.
1.6 18-3/4” Pack-off or Annulus Seal
1.6.1 Purpose
Were
7° Casing Hanger
9.5/8" Casing Hanger
13-3/8" Casing Hanger
The Pack-off or Annulus Seal is to isolate the annulus between 2 Casing strings.
1.6.2. Description
Pack-off Assembly or Annulus Seal is an important
component in the wellhead system, used to isolate the
annulus between one casing string to the other, due to
different pressure ratings of each casing, For Wefic system,
the pack-off assembly is designed to take pressure up to
15,000 psi, The metal end cap seal when energized will give
a metal to metal seal.
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The pack-off is designed to be run together with the Casing
Hanger in a weight-set single trip Running Tool to save time.
The Running Too! will set the pack-off after the cementing
operation using hydraulic pressure from the Running Tool
and simultaneously energize and lock the pack-off and
hanger to the High Pressure Housing in a single operation.
Pack-off can be retrieved with the pack-off retrieval tool.
1.7 Casing Hanger Spacer
1.7.1 Purpose
To maintain the Casing Hangers in the same elevation in the event certain casing strings are eliminated
from the casing program. Maintenance of standard casing hanger elevations allows ease of tubing hanger
or Christmas tree installation.
1.7.2. Description
If the drilling program dictates a slim-hole operation with the elimination of the 13-3/8” casing string and
casing hanger, a Casing Hanger Spacer is attached to the bottom of the 9-5/8”casing hanger. This spacer
is sized so as to position the 9-5/8”casing hanger in the original 9-5/8”casing hanger position in the High
Pressure Housing.
Casing Hanger Spacer
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2A hierar Businoss Park, 400-16 ICONGIEP, Singapore 60005
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1.8 Gimbal Assembly
1.8.1 Purpose
To allow conductor pipe to land in a vertical position even though the Drilling Template may be sloping at
an angle. It is usually attach to the conductor pipe and at any elevation the customer desire.
1.8.2. Description
The Gimbal Assembly is designed to land on the funnel of the drilling Template in a vertical position even
‘though the template may be inclined at various angles. It allows the Conductor string to be disconnected
from the Running Tool without having to wait on cement thus saving time for Rig to continue preparing
for the next programme. The Gimbal Assembly also allow the LP Housing to be placed at any elevation
from the seabed customer desired.
1.9 Clamp Assembly for Low Pressure Housing
1.9.1 Purpose
To allow LP Housing to be placed safely at the Rotary table so running of the cement stinger string will be
made easier.
1.9.2 Description
The Clamp Assembly is designed to facilitate running of cement stinger and Running Tool.
It is designed to take the combined weight of the cementing string and the Conductor string or up to @
maximum of 1 million pounds maximum.
It is designed with skirt below that will insert into the Rotary table to act as centralizer, hence preventing
the Conductor pipe to swing around.
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1.10 C Plate
1.10.1 Purpose
To facilitate running of it ing, or HP Housing, or Casing Hanger in a safe
manner.
1.10.2 Description
The C Plate is designed to allow running the cementing string through the LP Housing, HP Housing or
Casing Hanger using dual set elevators. It is designed to be able to take the weight of the most
or up to maximum of 750 thousand pounds.
It is designed with stoppers below the plate that will prevent the plate from sliding during running
operation. These stoppers can be shifted to match the different diameters of the Housing or Casing
& _..
Hanger.
1.11 Clamp Assembly for High Pressure Housing
1.11.1 Purpose
To allow HP Housing to be placed safely at the Rotary table so running of the cement stinger string will be
made easier.
1.11.2 Description
The Clamp Assembly for High Pressure Housing is designed to facilitate running of cement stinger and
Running Tool. It is designed to take the weight of the cementing string of 20” Casing pipe up to 1 million
pounds. It is designed with skirt below that will insert into the Rotary table to act as centralizer, hence
preventing the Conductor pipe to swing around.
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1.12 Emergency Pack-off
1.12.1 Purpose
To seal the annulus of 2 casings at another location, after the primary pack-off seal is unsuccessful.
1.12.2 Description
The Emergency Pack-off is designed to seal like the primary pack-off but at a different location after the
primary pack-off is unable to seal. It is designed to lock into the Casing Hanger and can be used in any
Casing sizes.
1.13 Corrosion Cap
1.13.1 Purpose
To prevent the internal of the High Pressure Housing and those Casing Hangers & Wear Bushing from
corroding after the well is left behind.
1.13.2 Description
The Corrosion Cap is designed to cover the well
after the drilling & exploration phase has been
completed. It provides a locking mechanism that
when the handle is being push downward it will lock
the Corrosion Cap automatically to the HP
Wellhead. It is equipped with ports with ROV stab
sub to allow corrosion inhibitor to be injected into
the ID of the Wellhead and displaces the fluid that is
in the wellhead. This Corrosion Cap is also
equipped with anodes to prevent external
corrosion.
Page 10 127KE RU I | Kerui Oilfield Solutions (Singapore) Pte. Ltd.
2 hlemsorl Businoss Pak, #9-16 ICONGIBR, Sigapore BIG
“Tan60 B59 9669 F595 5569 we engroupenm Company Regstraton No, 201970724
2 SUBSEA WELLHEAD SYSTEM RUNNING TOOLS
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‘A iterator Busines Pak, 409-14 CONE, Singapore 60Ee05
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2.1 Drilling Template Running Too!
2.1.1 Purpose
The drilling template running tool is used for running of the subsea drilling template to its required
location.
2.1.2 Description
The running tool comprises a central mandrel with 6-5/8” API Regular Box thread top e
connection and a back taper shoulder cylindrical body bottom. The mandrel is
assembled into a cylindrical housing which is welded to structural cross beams and
circular center centralizing ring with an outer 41” OD and four evenly spaced square
blocks. The mandrel bottom taper shoulder will be coupled with the cylindrical
housing to provide a maximum 5 degree inclination allowance for template
installation and retrieval. The tool jays into the mating ‘s’ slots in the center ring of
the drilling template and conveyed to the sea floor, The running tool has a tensile
strength of 150,000 Ibs, (68,040 kg). Refer to figure 2.1
The drilling template running tool consist of a long stem with a cylindrical body fitted with external lugs
which jay into (lock in) the drilling template's centre, The stem/body interface has a ball and socket
arrangement to provide some freedom of movement between running string and tool to accommodate
for seabed inclination of 10° max.
If the drilling template is not run on guide wires, a suitable transponder will be fitted into the drilling
template structure and serve as the primary means of guidance and for establishing the well geographical
&
Figure 2.1: Template Running Tool and Template Running Tool in the Template
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2.2. Flowbase/Guidebase (FGB) Hydraulic Running/Retrieving Tool
2.2.1. Purpose
The FGB running tool is used for running and retrieving the flowbase/guidebase.
2.2.2. Description
The running tool comprises a central mandrel with 6-5/8” API Regular Box thread top
connection and bottom welded to a circular can type housing, The circular can has a
lower ring welded to the can which houses an internal “” profile. This internal “!” will
engage into the centre ring’s pin of the FGB in clockwise direction. Four hydraulic pistons in the running
tool are activated by ROV hydraulic power to depress the FGB energising ring to collapse the lock ring to
lock to the 30” housing external profile
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