3.3 Commissioning Realization of Zero Sequence Current Tests Measuring Differen- tial and Restraint Currents 7UT612 Manual c53000-G1176-c14e-4 oa oa For this commissioning tests, the Zero sequence current must be at least 2 % of the rated relay current for each phase, ie. the test current at least 6 %. This test cannot replace visual inspection of the correct current transformer connec- tions. Therefore, the inspection according to Section 3.2.2 is a prerequisite. ‘Switch on test current. Read out the current magnitudes under Measurement > Secondary Values > Operational values, secondary and compare them with the real values: All phase currents of the tested side correspond to approximately "/5 of the test ccurrent ('/2 with single-phase transformers). Big of the tested side corresponds to the test current. Phase currents and zero sequence current of the other side are, on transformers, nearly 0, Current 17 correspond to the test current. Deviation can practically occur only for the current I because the phase currents had been tested already during the symmetrical tests. When deviations are in I Switch off the test source and the protected object (shut down the generator) and earth i. i Re-check the I7 connections and the test arrangement and correct them. i Repeat test and re-check the current magnitudes. ‘The differential and restraint currents are referred to the nominal currents of the pro- tected object. This must be considered when they are compared with the test currents, ‘Switch on test current. Read out the differential and restraint currents under Measurement — Percent Values > Differential and Restraint Currents. a The differential current of the restricted earth fault protection Ipieer must be low, at least one scale less than the test current, 2 The restraint current Inester Corresponds to twice the test current, a If the differential current is in the size of the restraint current (approximately twice the test current), you may assume a polarity reversal of the current transformer for I. Check the polarity again and compare it with the setting in address 230 EARTH . ELECTROD (cl. also Subsection 2.1.2 under margin “Current Transformer Data for Current input Ir" (page 26). a If there is a differential current which does not correspond to twice the test current, the matching factor for I, may be incorrect. Check the setting relevant for current matching. These are mainly the data of the protected object (Subsection 2.1.2): ~ addresses 241 and 244 under "Object Data with Transformers’, (page 20) and ~ addresses 232 and 233 under "Current Transformer Data for Current Input ly” (page 26). 2393 Installation and Commissioning Ti check aso the diferentil curents Ina lon. lon The differential currents of the differential protection must either be low, at least one scale less than the test current. If considerable differential currents occur, re-check the settings for the starpoints: — Starpoint conditioning of a transformer: addresses 241 STARPNT SIDE 1,244 STARPNT SIDE 2, Subsection 2.1.2 under margin "Object Data with Transformers”, (page 20), as well as ~ the assignment of the starpoint current transformer to the input Iy: address 108 I7-CT CONNECT., Subsection 2.1.1 under “Special Cases” (page 16). | Countercheck: The restraint currents of the differential protection Irgest.1s IRestL2+ Tnogtt3 afe equally small. If all tests have been successful until now, this should be ensured. . Finally, switch ofthe test source and the protected object (shut down the generator) 1 ttrparameter settings have been changed forthe tests, reset them tothe values nec- essary for operation. 3.3.8 Checking for Busbar Protection General For single-phase busbar protection with one device per phase or with summation transformers, the same checks have to be performed as described in Subsection 3.3.6 "Symmetrical Current Tests on the Protected Object’. Please observe the following 4 notes: 1. Checks are often done with operational currents or primary testing devices. Please take note of all wamings you can find in the sections and be aware of the fact that you will require a backup protection at the supplying point, 2. Checks have to be performed for every current path, beginning with the supplying feeder. 3. When using one device per phase, checks are to be performed for each phase. In the following you can find some more information on summation transformers. 4. However, each check is restricted on one current pair, .e. on the onetraversing testing current. Information on vector group matching and vectors (except the phase angle comparison of the traversing current = 180° at the sides tested) or similar is not relevant. Connection via If summation transformers are used, different connection possibilities exist. The fol- ‘Summation CTs lowing clarification are based on the normal connection mode L1-L3-E according to Figure 3-25. Figure 3-26 applies for connection L1-L2-L3. ‘Single-phase primary tests are to be preferred, since they evoke clearer differences in the measured currents. They also detect connecting errors in the earth current path The measured current to be read out in the operational measured values only corre- sponds to the testing current if three-phase symmetrical check is performed. In other 240 TUTG12 Manual ‘es2000-61176-C148-13.3 Commissioning 7UT612 Manual c53000-G1176-c14e-4 cases there are deviations which are listed in the figures as factor of the testing cur- rent. Goa scr sik It [Test Current | Measured Current Be) | Tisaareymy | 1.00 ‘ha + fia 115 rT Re | fis ose : + figs ose Ly, ) eee 289 as Lae 173 Hse | + ioe 231 Led Ly by by Figure 3-25 CT connection L1-L3-E Test Gurrent _| Measured Current] LAL213 (sym) 1.00) Li oss 243 115 wa oss ue 115 Ze oss Be 173 Ly by ls Figure 3-26 CT connection L1-L2-L3 Deviations which cannot be explained by measuring tolerances may be caused by connection errors or matching errors of the summation transformers: G Switch off the test source and the protected object and earth it a Re-check the connections and the test arrangement and correct them, Gi Repeat test and re-check the current magnitudes. The phase angles must be 180° in all cases. Check the differential and restraint currents. If single-phase primary checks cannot be carried out but only symmetrical operational currents are available, polarity or connecting errors in the earth current path with sum- mation transformer connection L1-L3~E according to Figure 3-25 will not be detected with the before-mentioned checks. In this case, asymmetry is to be achieved by sec- ‘ondary manipulation. ‘Therefore the current transformer of phase L2 is short-circuited. See Figure 3-27. 2413 Installation and Commissioning A DANGER! All precautionary measures must be observed when working on the instrument transformers! Secondary connections of the current transformers must have been short-circuited before any current lead to the relay is interrupted! e Ly ly bs Figure 3-27 Unsymmetrcal test wth summation CT connection L1-L3-E The measured current is now 2.65 times the current of the symmetrical test. This test must be carried out for each summation CT. 3.3.9 Checking for Current Input Ig 242 Checks concerning the measured current input Ig extremely depend on how this measuring input is applied, By any means, the matching factor for the magnitude has to be checked (address 235, see also Subsection 2.1.2, margin heading “Current Transformer Data for Current In- put ls", page 27). Polarity check is not required since only the current magnitude is de- tected With high-impedance protection the current at lg corresponds to the fault current in the protected object. Polarity of all current transformers supplying the resistor, whose cur- rent is measured at Ig, must be uniform. Here, traversing currents are used as for dif- ferential protection checks. Each current transformer must be included into a meas- urement. The current at ly must not exceed, by no means, the half of the pickup value of the single-phase time overcurrent protection. TUTG12 Manual ‘es2000-61176-C148-13.3 Commissioning 3.3.10 Testing User Specified Functions 3.3.11 Stal Requirements Triggering with picsi® 4 7UT612 Manual c53000-G1176-c14e-4 7UT612 has a vast capability for allowing functions to be defined by the user, espe- cially with the CFC logic. Any special function or logic added to the device must be checked, Naturally, general test procedures cannot be given. Rather, the configuration of these User defined functions and the necessary associated conditions must be known and verified. Of particular importance are possible interlocking conditions of the switch- gear (circuit breakers, isolators, etc.). They must be considered and tested. ity Check and Triggering Oscillographic Recordings ‘At the end of commissioning, an investigation of switching operations of the circuit breakers), under load conditions, should be done to assure the stability of the protec- tion system during the dynamic processes. Oscillographic recordings obtain the max- imum information about the behaviour of the 7UT612. ‘Along with the capability of recording waveform data during system faults, the 7UT612 also has the capability of capturing the same data when commands are given to the device via the service program DIGSI® 4, the serial interfaces, or a binary input. For the latter, the binary input must be assigned to the function ">Trig. lave. Cap." (FNo 00004). Triggering for the oscillographic recording then occurs when the input is energized. An oscillographic recording that is externally triggered (that is, without a protective el- ‘ement pickup or device trip) is processed by the device as a normal fault recording with the exception that data are not given in the fault messages (rip log). The exter- nally triggered record has a number for establishing a sequence. To trigger oscillographic recording with DIGSI® 4, click on Test in the left part of the window. Double click the entry Test Wave Formin the list in the right part of the win- dow to trigger the recording. See Figure 3-28. Areportis given in the bottom|eft region of the screen. In addltion, message segments concerning the progress of the procedure are displayed. ‘The SIGRA program or the Comtrade Viewer program is required to view and analyse the oscillographic data. Such test records are especially informative on power transformers when they are trig gered by the switch-on command of the transformer. Since the inrush current may have the same effect as a single-ended infeed but must not initiate tripping, the effec- tiveness of the inrush restraint is checked by energizing the power transformer several times, ‘The trip circuit should be interrupted or the differential protection should be switched toDIFF. PROT. = Block relay (address 1201) during this tests in order to avoid tripping 243,3 Installation and Commissioning Bo Ect ler Dives on Cais Wnasy Eeb lal sf=lele) eisale| salsleefe (PE Pa 2 Sere Wena 2B arin erag Tels Sod cain 3g So 154 Neonat © A betagte ects eB datincehe a Rose Silat Pest tHe Pee OLE ET Figure 3-28 Triggering oscillographic recording with DIGSI® 4 — example ‘As the pickup signal of the protection is not stabilized, the inrush current will start fault recording automatically provided the pickup threshold is reached Conclusions as to the effectiveness of the inrush restraint can be drawn from the re- cording of the differential currents and the harmonic contents. If necessary the inrush current restraint effect can be increased (smaller value of 2, HARMONIC, address, 1261) when trip occurs or when the recorded data show that the secand harmonic content does not safely exceed the restraining threshold (address 1261). A further ‘method to increase inrush stability is to set the crossblock function effective or to in- crease the duration of the crossblock function (address 12624 CROSSB. 2. HARI. For further detail refer to Subsection 2.2.7 under "Harmonic Restraint’, page 60), Note. Do not forget to switch the differential protection OW (address 1201) after completion of the test. 244 TUTG12 Manual ‘es2000-61176-C148-13.4 Final Preparation of the Device 3.4 al Preparation of the Device Tighten the used screws at the terminals; those ones not being used should be slightly fastened. Ensure all pin connectors are properly inserted Caution! Do not use force! The permissible tightening torques must not be exceeded as the threads and terminal chambers may otherwise be damaged! 7UT612 Manual c53000-G1176-c14e-4 Verify that all service settings are correct. This is a crucial step because some setting ‘changes might have been made during commissioning. The protective settings under device configuration, input/output configuration are especially important as well as the power system data, and activated Groups A through D (if applicable) All desired ele- ments and functions must be set ON. See (Chapter 2). Keep a copy of all ofthe in-serv- ice settings on a PC. Check the internal clock of the device. If necessary, set the clock or synchronize the clock if't is not automatically synchronized. For assistance, refer to the system man- ual, ‘The annunciation memory buffers should be cleared, particularly the operational mes- ‘sages (event log) and fault messages (trip log). Future information will then only apply for actual system events and faults. To clear the buffers, press MAIN MENU — An- nunciation — Set /Reset. Refer to the system manual if further assistance is needed. The numbers in the switching statistics should be reset to the values that were existing prior to the testing, or to values in accordance with the user's practices. Set he statistics by pressing MAIN NENU —> Annunciation ~ Statistic. Press the E80 key, several times if necessary, to retum to the default display. Clear the LEDs on the front panel by pressing the 83 key. Any output relays that were picked up prior to clearing the LEDs are reset when the clearing action is performed, Future indications of the LEDs will then apply only for actual events or faults. Pressing the LED key also serves as a test for the LEDs because they should all light when the button is pushed. Any LEDs that are lit after the clearing attempt are displaying actual conditions. ‘The green “RUN” LED must be on. The red "ERROR" LED must not be lit. Close the protective switches. If test switches are available, then these must be in the ‘operating position. ‘The device is now ready for operation. 2453 Installation and Commissioning 246 TUTG12 Manual ‘es2000-61176-C148-1Technical Data 4 7UT612 Manual c53000-G1176-c14e-4 ‘This chapter provides the technical data of the SIPROTEC® 4 7UT612 device and is individual functions, including the limiting values that must not be exceeded under any circumstances. The electrical and functional data of fully equipped 7UT612 devices are followed by the mechanical data, with dimensional drawings. 44 General Device Data 248 42 __ Differential Protection 258 43 Restricted Earth Fault Protection 263 44 Time Overcurrent Protection for Phase and Residual Currents 264 45 Time Overcurrent Protection for Earth Current am 46 Dynamic Cold Load Pickup for Time Overcurrent Protection 272 47 Single-Phase Time Overcurrent Protection 273 48 Unbalanced Load Protection 274 49 Thermal Overload Protection 275 440 __Thermoboxes for Overioad Protection 277 441 Circuit Breaker Failure Protection 278 442 ExtemalTripCommands SCT 443 Monitoring Functions 278 444 Ancillary Functions 280 445 Dimensions 282 2474 Technical Data 4.1 General Device Data 44.4 Analog Inputs ‘Nominal frequency ty 50 Hz / 60 Hz/ 16/3 Hz (adjustable) Current inputs Nominal current iy TAorSAor0.1A (changeable) Power consumption per input I; to ly = atly=1A ‘approx. 0.02 VA = atly=5A approx. 0.2 VA = athy=0.1A approx. 1 mVA Current Transformer Requirements ~ for high-sensitivity input Ig at 1A approx. 0.05 VA Current overload capability per input I; to I = thermal (rms) — dynamic (pulse) 100 ly for 1s 30. «In for 10s 4 -Iy.continuous 1250 A half cycle) Current overload capability for high-sensitivity input lp = thermal (rms) ~ dynamic (pulse) Underburden factor Py+P, n ‘max. ratio of nominal primary current of the current transformers to nominal object current 300 Afor ts 100 A for 10 15 Acontinuous 750 A (half cycle) | neg. amex fort < 100 ms TN prim | nes. timex fort > 100 ms N prim iiprin vanst .{ 4 for phase currents Twprim obj [8 for earth current at I7 44.2 Power Supply Direct Voltage Voltage supply via integrated DGIDC converter: ‘Nominal power supply direct voltage Uvoc 24iaa VOC 6011101125 voc Perissibve volage ranges Tato SeVDC | 480 150 VDC Nominal power supply direct voltage Unoc 110/125/220/260 VDC Pormissibe vatage ranges L_ sesaves | Permissible AC ripple voltage, peak to peak 15 % of the nominal power supply voltage 248 ‘Turot2 Manual ‘es2000-61176-C148-1