C8 ilies us sg014 ‘C-DRN-N-OFFA teRaa shatter wea-a—t MECHANICAL ENGINEERING Paper—I Prater waa. OW amet ae ; 250 Time Allowed : Three Hours Maximum Marks ; 250] yeerr wera ager gra wet @ ga 8 8 we Ree me ager aragie ‘ga os (8) oo at eaost F Re ee ae ae RR ee site Dat aro Foot ge Fr serum & sis gor Baie F afer By 2 wiftrgea arene Fo sere reat oawaw @ ar We “Al sme fe aap we ene Boag so Wo at Y Bea Ge ; Af mewrrae ome toe ome eo a er wt) area /Praighen, et vet wih saree ei, grate # fire Prise vara oe a &) arma Pree B goanfors rarer arf By agieate wale z gerd @ sere fire Pm FMP anN) ae are me ger F gee BT ot Mah F Rear ae waft gad sere aftr @7 Fy me at) ee-gferar F are gear a TB ater sere arch Bt eee ene wy a we tH aed 21 ESTION PAPER SPECIFIC INSTRUCTIO' Please read each of the following instructions carefully before attempting questions : There are EIGHT questions divided in Two Sections and printed both in HINDI and in ENGLISH. Candidate has to attempt FIVE questions in all. Question Nos. 1 and are compulsory and out of the remaining, THREE are (o be attempled choosing at least ONE from each section, The number of marks carried by a question/part is indicated against it. “Answers must be written in the medium authorized in the Admission certificate which must be stated clearly tn the cover of this Question-cum-Answer (QCA) booklet in the space provided. No marks will be given for answers written in medium other than the authorized one. Wherever any assumptions are made for answering a question, they must be clearly indicated. Diagrams/Figures, wherever required, shall be drawn in the space provided for answering the question itself. Unless otherwise mentioned, symbols and notations carry their usual standard meaning “Attempts of questions shall be counted in chronological order. Unless struck off. attempt of a question shall be counted even if attempted partly. Any page or portion of the page left blank in the answer book must be clearly struck off. C-PRN-N-OFF leQ1@) Q 10) C-ORN-N-OFFA wat SECTION—A Fam mH ee ao, Poa Bo uw Pea adgerere Past oe fey BT PTAeEAT we 81 dar & fit 1(@)% Rea wmf, we fatter F Fx Fs oH WH AZ AT, pate er 8 2a sae we, ira Aw wy FS ae aot gor 81 aR Oy @ we Per ara 2, A am a Ra Ca afore Sct ae a oa ary wR, yei fe ae faftise wet ae vem BI A particle of mass m is resting at point B on a smooth semicircular cylinder of radius r, tied to a point A vertically above the centre of the cylinder at a height of 2 r, with a string of length 1.1 r as shown in Fig. 1(a). If the string is cut, find the angle 0 defining the position C of the particle where it jumps off the cylinder. 10 FRA 1(a)/Fig. 1(0) we fg we wftea Ra 1(b) # erg we #1 a eee BCH 40 MPa Wt a, Tt wrt AC Te avewt yitar eur dim? a AB Wer Tae B, A sin @ aT oft war 8? firg ox steno sinew pita arf? Stresses at a point are shown in Fig. 1(b). What is the shear stress on plane AC, if + on plane BC is 40 MPa ? What is the magnitude of angle 0 if AB is a principal plane ? What is the maximum shear stress at the point ? 10 A 60MPa @ B + c qt: 100 MPa ‘Ret 1(by/Fig. 1(b) 2 eQ 1) Q 1@) 2 Me) Q 2a) vat 3 PRT Beco cat ar ais wR Describe different crystal systems in Materials, 10 30 ie are ww PAPIT 80 eit ae Prae SA ware Bi fax A ofeediter 20° aa ae, 12 mm Tega ate 10 mm Fare F ary gitaera 81 dee va A aang, seal ar aa att aaa aque apt wT ‘A pinion having 30 teeth drives a gear having 80 teeth. The profile of the gears is involute with 20° pressure angle, 12 mm module and 10 mm addendum. Find the length of path of contact, arc of contact and contact ratio, 10 Toke ars A aT F Set UH wa Sete are sata fu aa 8 A OF ert Y wea S orev 17.2 mm B wey He 3.2 mm we Bear By avs are Hen WT WT 8, A WE 7.5 Nimm AH Ysa AY Bi ae ATTA ae OP aaieH ae ATS are-ay oRaffa dar 2, Prater aft © aries pis (i) sera si aria saay at ongfeet a sraene arta ait at aradf ara The vibrations of a machine of mass 76 kg are damped by a viscous dashpot which diminishes amplitude of vibrations from 17.2 mm to 3.2 mm in two complete oscillations. ‘The machine is mounted on four springs each of stiffness 7.5 N/mm. Assuming that the damping force varies as the velocity, determine : (i) the damping coefficient, ii) the ratio of frequencies of damped and undamped vibrations, and (iii) the periodic time of damped vibrations. 10 ech fifty & eer aia Y orgtaf othe ofthe oat & fq air aT ABA sede aioat mr TAT FA EL Te AA, Rise F eAtedhe dhe satel vB ar Profeor af, mer we ET AR ARR ST Prefer tear’ arat ce wach fatty ata a 2 OD—315 mm Aeré ; 2.8 mm | Ro wea A aaa PIE oe ue fH PfeT F ‘erry ay We ae 1.4 MPa fi C-DRN-N-OFF A 3 **Q 2b) Q. 20) Q3@) Derive expressions for longitudinal and hoop stresses in a thin walled pressure vessel. Using the above expressions, determine hoop and longitudinal stresses in a household LPG cylinder, assuming it to be a thin walled pressure vessel with following dimensions : OD — 315 mm. thickness : 2.8 mm, Take end caps to be flat and the pressure in the cylinder is 1.4 MPa at room temperature. 20 Trt ate a wena 8 vere A aerate’ A wis aA Desoribe Austempering of steel with help of TTT diagram 10 we te wet seamrh aah (aise) a PrPaRe ale a aon & an 8 oem 120° wht & ae, sie wer ovis fe Fae 20 mm at Th oF aret at Ste feaw ort 81 Sa win F amd 30°43 dae, sister ara Fem 2) da alt & oma 120° 8 dhe, vista wer ew a Fare see A ate ferer saat 21 Sa esta sme 90°F fe giehae ew ster Bi Ae A APTA Pre 25 mm e1 ar ow tana aa! A cam drives a flat reciprocating follower in the following manner During first 120° rotation of the cam, the follower moves outwards through a distance of 20 mm with simple harmonic motion. The follower dwells during next 30° of cam rotation. During next 120° of cam rotation, the follower moves inwards with simple harmonic motion. The follower dwells for the next 90° of cam rotation. The minimum radius of the cam is 25 mm. : Draw the profile of the cam. 20 we due FT 750 sesh, we KWH eeeT HET BAe daft Aa CH GF ZT B 300 mm se B, TT GT BL 300 mm aA AT 150 mm eT FH A fefral Bale Dax saftue 8 BB fhe Ren 3(a)H Rerean war Be weer aT A aT Peat we weet ware series #1 Qe eat fae ser era wr aT 321 PRP ate dee Sone A arias ABA dae she WoT A agar swe se TERI FTTH HTT: K,= 15, K, = 10% wat 21 dre Gaaa are am Prater afd, a amqace aaa sftar 110 MPa Se arc secu vita 65 MPa ®t (Hae aa FS mm aor F cha) C-PRN-N-OFF AT 4 akQ 3b) 23) A shaft is to transmit 2 kW at 750 RPM. The shaft is supported in bearings A and C, 300 mm apart. Two pulleys of 300 mm diameter and 150 mm diameter are located at B and D as shown in Fig. 3(a). Assume that the belt tensions are vertical for both pulleys, Ratio of belt tensions for both pulleys is 3. Neglect weight of pulleys and shaft. Take combined fatigue and shock factor in bending and twisting equal to K, = 1.5, K, respectively. Determine uniform diameter of the shaft if allowable tensile stress is 110 MPa and allowable shear stress is 65 MPa. (Take shaft diameter in steps of 5 mm.) 20 B 300 mm 20mm 180mm 60 mle far 3(a)/Fig. 3a) wager verde BRP a AQIS vere F fe Aer ABA What are polymeric materials ? Distinguish between two polymer types. 10 erat & ered A opi S are, gee Te aa-arep! Prefer & srgaTe aera & wae dasdters aRaom & dh, are aa-siept 10 kNm & 15 kNm oF RATT @ ager 81 Gas are and aftr F fe ae softer wear athe aa d-aherg frre RX GeTAA BTS ue FE SORNM A wer 21 ws ae, UH aT F fare we afta wee 8) Bt va aH Ago aT 21 waits ua Prat sa-arget Hee 8, 300 aretha caaTe B, 2200 ke/m? F FeUHTA TIETT amt & vargatr @ we, wad 21 Prefer afi @) Mee & Fer apt a efor Gi) ex a Gil) a WAR eT | C-ORN-N-OFF HT 5Q Ka), Q 4) @ 4) Because of nature of its operations, the load torque of a machine is intermittent as follows During its three quarter revolution, the load torque increases uniformly from 10 kNm to 15 kNm. Thereafter it remains constant for half revolution and then decreases uniformly in three quarter revolution to 50 KNm, After this for one revolution it remains constant, Thus the cycle is repeated, ‘The machine is run by a constant torque motor running at a speed of 300 rpm, in conjunction with a flywheel of miass moment of inertia of 2200 kg/m, Determine*: (i) Magnitude of mean torque of motor (ii) Power of the motor ii) Speed fluctuation of the system. 20 wm Ge gorare Stee HC 3 kN wT eo appt aA 1 KNem wT ae oI aM GT BI ave Wands gent F eae are @, Aah Ae o, = 480 MPa se 1, = 265 MPa tee ara a, Previa a1 amt et ge etewr ARE: () street sara vert afta fee Gi) after seo ote are) A solid circular shaft is subjected to a bending moment of 3 KN-m and a torque of 1 KN-m. The shaft is to be made in carbon steel for which o, = 480 MPa and 1, = 265 MPa. Calculate shaft diameter using : (i) Maximum normal principal stress theory Gi) Maximum shear stress theory. 20 ate en ge & 2 saan affect fe gare far wre 8? weed A Reg we saith er eta ARAL What are composites ? How are they classified ? Mention any four applications of composites. 10 wwe aftraties care aprard fae arta fr 4(@) ¥ erm wa 81 afew set B-C, aot ve 8 go ee RTA TW wel & Re ye Bi em cme ot EF ay sar gor 8, ate or B wa DF aa Gare, Ht Ret dee F aa ate F wo get ET 21 aft afeat % aidt A der @ T= 27, T, = 30, Ty= 24 Ae T= 21, 8 are oe sale aval Seer & aga a Peter ANT C-ORN-N-OFF A 6 keQ 5(a) Q S(b) Q Se) An epicyclic speed reduction gear schematic is shown in Fig. 4(¢). Compound wheel B-C is free to rotate on pin A connected to driving shaft. Wheel ‘C” meshes with fixed wheel ‘E? and wheel “B’ meshes with wheel ‘D’ keyed to driven shaft, If number of teeth on wheels are Ty, = 27, T, = 30, Ty = 24 and T, = 21, determine the ratio of speeds of the driving and driven shafts. 20 B Driving Shaft Priven fer 4g. 4(0) wa SECTION—B and frag ate mf feng at gat ae sk cae, wate oh Rite oa F faq ca oy ware ada CHIT aH ATE Compare flank wear and crater wear and draw tool life versus cutting speed curves for H.SS., Carbide, and ceramic tools. 10 ‘sree, argo’ A afar a) are A areree Be armehy year A tea ah wet gear eae arf wR maT aT eT Rt wT, ETH, ger eet ag TT won etm aioe aa 2? Define “Grinding Ratio’. Also explain what is meant by a grinding wheel acting soft or acting hard. Is it always desirable to obtain a high grinding ratio in practice? 10 we Set Fayre ve aie atest an sores hat ate oT 100 GOH ae afte aeyT ah Prise ata ait Rewer ama & adie, Pref & agar, ow ddy or faa aT F = 1500 + 120 X Prt anc = 208 wel x vite afeqeh 81 C-PRA-N-OFF A 7 **Q Sd) cae tr Be wen BS er ee TO we AEH 7 RO ah SN ae ME gern aria Perth @ 7 ‘A company studied the cost data on quality and found a relationship between the percent defective and the cost of control and cost of failure per 100 parts as under : Cost of failure F = 1500 + 120 X 3000 Cost of Control © = “}~ where X is percent defective. What is the percent defective which minimizes the quality cost ? How much is the minimum quality cost per hundred parts ? . 10 wom A eae B Fae as aren Reraior gent fe Pra ote ahah ame AR Rare me: ‘fat. gfe faa amaat (&) aftadt amavere (&) A 1,25,000 i 50 B 2,00,000 40 c 2,50,000 20 @ aft yeaa srsege vA af g000 wae dar 8, at Per gfe A gar ara ae? Wa at A ore A wee eee AT Gi) freed B wa Prod & ? | Gi) PeweR A vee Te Rowh AA 1 Fixed and variable costs for three potential manufacturing facilities for same product are shown below : Mfg. Facility Fixed Cost/Yr. (Rs.) | Variable Cost/Unit (Rs.) A 1,25,000 ‘ 50 B 2,00,000 ‘ 40 c 2,50,000 20 (Ifthe expected output is to be 8000 units per year, which facility should be selected ? Explain with the help of a graph. . (i) When is option B economical ? iii) Comment on choice of the options. 10 C-DRA-N-OFF HT 8 aeQ S(e) Q O(a) Q 6(b) Q 6) Q 7a) Q 7b) wat, ait stad A wage gar gy, ae aU ote aaah Prim ait S ate Ader ART Differentiate between open loop, closed loop and adaptive control systems used in NC machine tools. 10 ‘tee he for ageMe ve, anges, sore & gah, ane ATG, Pras abe RT a tater wre, sa aren 2 GENT BROT A Reve atop F sae we Prat ara & ? According to the ISO system, sketch the basic size, deviation, and tolerance on a shaft and hole assembly. Why uni-lateral tolerance is preferred over bi-lateral tolerance ? 10 we Tata A ema a, Bae Peron ater oie) wer eee ARAL wae aH ae ere often eran #2 the, 8 gro re gs a yh a ate AA) aT & fet ae mech tacts wal @ am aad Explain with the help of a sketch the Electric Discharge Machining (EDM) process. What are its advantages and limitations ? Describe the nature of the surface obtained by EDM. ‘Also name any three important electrode materials. 20 amas tat @ ara corn om Aen feseq) A ae ARE she oe sqrt ate aft we wal ABA Explain with neat sketches the Plasma Arc Welding (PAW) process and discuss its applications and limitations, 20 waiter. Xa gat Bowe wal} fq masa ote gene Piet wat) ow Raa A wea & gee gat we ver A afin Rech fr (ene ferent Aus) wang) wy & wager’ BF a anit ate de enh aqwint a see aa List five distinct methods used to obtain high energy rates in HERF. With the help of a sketch explain the spark discharge method of High Energy Rate Forming. Also mention two advantages and three important applications of HERF method. 20 wis Poe * gPerd Reid a eer AR A A ore ere Fo 12 aE ae wae gee ydadf wedi stk fai Fo oat B me Gt A we 21 20 fae F HT CORK-N-OFFA 9A weer ee ae sae arleed) 8 ed sage ter ar Rorer dar AC Te -aerat, fs Rasta ake Ferme quis at after oA wd oe 7a yea we aati A - 10 B A 6 c B 8 D A 6 E B 12 F E ! 10 G F 4 H G 12 I F 2 J F 8 K G 8 L H, 1, K 14 daft A apa den Pron ar eee AA ' State the basic principles of plant layout. Table below lists 12 work-elements along with their immediate predecessor elements and duration in minutes. Design suitable line consisting of appropriate work-stations assuming a cycle time of 20 minutes. Compute the line efficiency, balance delay and smoothness index : Work Element Immediate Predecessor Element Duration eRe He ROBB DOOD A B A B E F G F F G I, K 10 6 8 6 12 10 4 12 14 Use the least-number-of predecessors rule. CPRN-N-OPFA 8 20Qo) ww aes HY a aT 2 PR aed A vase cad A aaeEAr aT TATE Te Pet wean & ae Pre a dda 2) aah ogee foe oe wee) } Preafaiee wied ate fry eB [ater waa ax [way me eae km 1 100 1500 2 150 2000 3 120 1700 4 80 1100 5 90. 1200 L 6 180 2700 @ siset oe arate, araeen ere ae ware TE kms & dle dda (fem) eafter wie) we meade fre sere 7 Gi) AR FEF searfkrr kms mA 32,00,000 #, A cert a ain a yak eMETL A transport company assumes that the requirement of tyres used in vehicles are closely related to number of kilometres driven, Accordingly, the following data covering the last six months have been collected as follows : Months ‘Tyres Used ‘Thousands of km driven 1 100 1500 2 150 2000 3 120 1700 4 80 1100 3 90 1200 6 180 2700 (i) Establish the relationship (linear) between the required tyres and kms driven based on data, How good is the co-relation ? (ii) If expected kms drive in a month is 32,00,000, forecast the demand for tyres. 10 Q.8@) “Se way we! (RE wT cies) a deer A gear “Tafiaf dated ante” (@frbeattn Ratt Ahir) a ear Fo aa ABT CORN-K-OF FA Aww anf da sar Red a eta Fee 8, fat 20078 om ae EL RA A A & Req ah Get F wees F160 Pa A weer ah A RA A oa aries ae Ao a art BA A awe TAF 120 Fae ed Fi wT wT a, a Rae 6 ura aT ai we ed BI iO) aa} faq savas Rat et den a ohaed ACL Gi) a F after re wT 8? Git) A AF Re reer he order ae eh 40 frre Fe Peat aI at war edt A de A wa Pen a wee e 2 ae da A orageh fra ehh? Compare the concept of ‘Just- ‘Time’ with that of ‘Manufacturing Resource Planning’. ‘Awork centre uses Kanban containers which hold 200 parts. To produce enough parts 10 fill the container 60 minutes are needed. Moving the container to the next work-station and return of empty container takes 120 minutes. There is overall demand rate of 6 units per minute. @) Calculate the number of containers needed for the system. (ii) What is maximum inventory in the system ? (iii) If the setup and runtime to fill the container is reduced to 40 minutes, can the number of containers be reduced ? How much will be the inventory in system then ? 20 Q. 8(b) “gpg wifeuciis Pepa Re R gor wr aren 7 a ae ante A MoT a are ewe af ate Prfaor 3 atee Raft A A saree after wreeA Preafiftra weed ard) ate $F vitae one a eee Fa EE XK AT RS fe Prem ad Gare Rie) are Bora aAieg fe RA Ateer F R mat aet BH way wp? los] 4 Ts] oO dT 7 8 8 | x 5,004 | 5.204 | 5.014 | 5.008 | 5.009 | 5.016 | $.030 | 5.010 | 5.016 | 5.010 R 0.02 | 0.08 | 0.03 | 0.05 | 0.04 | 0.09 | 0.04 | 0.04 | 0.05 | 0.07 Ratt o& oS aman & Re are Aa A aiitadte areh & sfelete & Swot st] 2 3 | 4 $ 6 1 8 9 w {ou aetn dR] Vise | 1693 | 2059 [2306 | 2534 [2.704 | 2847 | 2.970 | 3.078 | 3.173 [e,=a/0" | 0.5643 | 0.7236 | 0.7979 [ 0.8407 | 0.8686 | 0.8882 [0.9027 | 09139 | 0.9227 0.9300 C-ORN-N-OPP A 12, ekQ@ 8) What is understood by “process is under statistical control” ? Explain clearly with the help of diagrams, illustrating out of control situations. Plot the control charts of X and R, using the following sample data and a sample size of S. From the chart, find out whether the process is under control. Subgroup No. | 1 2 3 4 5 6 7 8 9 10 x 5.004 | 5.204 | 5.014 | 5.008 | 5.009 | 5.016 | 5.030 | 5.010 | 5.016 | 5.010 R 0.02 | 0.08 | 0.03 | 0.05 | 0.04 | 0.09 | 0.04 | 0.04 | 0.05 | 0.07 The factors for estimating o' from R and ¢ from statistical tables are reproduced below : [womb orf 2] 3 fa fs |of7i]e]sfw]u observations 1128 | 1o93 | 2059 | 2.326 | 2.534 | 2.704 | 2847 [2.970 [3.078 | 3.175 10.5642 | 0.7236 | 0.7979 | 0.8407 | 0.8686 | 0.8882 | 0.9027 | 0.9139 | 0.9227 | 0.9300 20 we PPrafn anet a aafeas seed Ast BA Pas eA a ate Gti sree Aw ame ©. 30,0008 aah sxeee BAT ATA % 50,0008) TT GTERa AS B & wa vis aif F afte Pan oF wm: & 10,000 ste & 15,000 7 FT wate 21 eT Fe ET PE GH aD ate 12% FAA at @, Prafer APE BE AAT a a saa rere GAT ST TRC! Paw adart aT sore a gaa ATT ‘A manufacturing organisation is considering investment in two alternative equipments ‘Aaand B. Equipment A costs ts. 30,000 while the equipment.B costs Rs. $0,000. The expected yearly net income for the first five years from these equipments are Rs. 10,000 and Rs, 15,000 for equipments A and B respectively. Assuming the cost of capital as 12% per annum, determine which equipment should be selected. Use net present value approach. 10 CDRN-N-OFFA B