Exothermic Welding 2013

as Foundation of Power Quality and Our Safety
Exothermic Welding
Selection Chart
Cable to Cable
page
page
14
page
15
seeNote
CC1
CC2
CC11
CC13
CC14
CC23
CC-24
CC25
CC31
CC33
CC34
19
page
seeNote
seeNote
20
seeNote
seeNote
CC3
page
21
page
22
17
page
18
seeNote
CC4
CC5
CC6
CC7
CC8
CC17
CC18
CC19
CC20
CC22
CC26
CC27
CC28
CC29
CC30
CC35
CC36
CC37
CC38
CC39
seeNote
seeNote seeNote
page
page
seeNote
16
seeNote
seeNote
seeNote
seeNote seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
Cable to Bus Bar

page
23
page
24
seeNote
seeNote
page
page
25
26
(Lug) CB1
CB1
CB2
CB3
CB4
CB5
CB8
CB9
CB11
CB12
CB15
CB16
CB19
CB20
CB21
CB22
CB23
CB24
CB25
CB27
CB28
CB29
CB30
CB31
CB32
CB34
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
page
Note : Special requirement can be requested.

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Tel : (662)-954-3455
Fax : (662)-591-7891
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27
seeNote seeNote
seeNote
seeNote seeNote
CB6
CB7
seeNote
seeNote seeNote
seeNote seeNote
seeNote
seeNote
seeNote
CB17
CB18
seeNote
seeNote
page
28
CB26
seeNote
CB38
Exothermic Welding
Selection Chart
Cable to Ground Rod
page
29
page
30 page 31
seeNote
seeNote
seeNote
CR1
CR2
CR3
CR5
CR-6
CR7
CR12
CR13
CR14
CR15
CR16
CR17
CR20
CR21
CR22
CR23
CR24
CR29
CR30
CR31
CR32
CR33
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote seeNote
seeNote
seeNote
seeNote
seeNote
Cable to Rebar (Partially Wrapped)

page
36
page
37
page
CRE1P
CRE3P
CRE5P
CRE6P
CRE19P
seeNote
page
41
CRE18P
page
page
39
42
Rebar to Rebar
page
RE1
92
page
93
38
seeNote
page
page
33
35
page
page
32
34
CR25
seeNote
seeNote
CR8
CR9
CR18
CR19
CR26
CR27
seeNote
seeNote
seeNote seeNote
Cable to Rebar (Fully Wrapped)

page
44
page
45
page
46
seeNote
CRE1
CRE2
CRE6
CRE7
CRE17P
CRE8
CRE9
CRE11
CRE12
CRE20P
CRE13
CRE4P
page
40
page
43
seeNote
seeNote
page
CRE17
47
seeNote
seeNote
CRE14
page
CRE18
48
seeNote seeNote
seeNote
CRE15
page
CRE19
49
seeNote
CRE16
page
50
CRE20
RE2
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Exothermic Welding
Selection Chart
Cable to Steel
page
CS1F
page
51
58
CS9N
page
52
CS2F
CS21NC
CS5NC
seeNote
CS14N
seeNote
page
CS24F
seeNote
page
seeNote
CS13N
59
CS23F
CS22
seeNote
54
seeNote
CS12N
page
page
CS4F
seeNote
CS11NC
see Note
53
CS3F
seeNote
see Note
seeNote
page
60
CS25N
seeNote
seeNote
55
page
CS6F
CS15N
CS26N
page
CS7N
seeNote
seeNote
56
57
CS8N
seeNote seeNote
page
CS16
CS18N
61
seeNote
CS28FC
CS27N
Cable to Pipe
CS29N
CS30NC
CS31F
CS42FC
page
CS43FC
Note : CSn - None

C Cast iron
N = On surface
F = Off surface
62
CP1
Bus Bar to Bus Bar

page
63
page
64
page
BB1
BB2
BB3
BB11
BB12
BB14
BB28
BB29
BB40
seeNote
seeNote
seeNote
seeNote
page
65
67
page
68
seeNote
BB4
seeNote
BB17
page
69
BB41
seeNote
seeNote
page
66
seeNote
BB5
BB6
BB7
BB8
BB20
BB21
BB22
BB27
BB43
BB44
BB45
BB46
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
seeNote
Bus Bar to Ground Rod

page
70
BR1
page
BR2
71
page
BR4

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72
page
BR7
73
seeNote
BR8
seeNote
BR9
seeNote
BR11
seeNote
BR12
Exothermic Welding
Selection Chart
Bus Bar to Steel
page
74
Copper or Steel Stud to Steel
page
BS1
75
BS2
seeNote
seeNote
page
76
page
BS3
77
page
BS4
78
RS1
seeNote seeNote
page
79
RS2
page
80
RS3
Ground Plates to Cable & Steel

BS5
seeNote
BS6
BS7
BS11
BS13
seeNote
page
BS8
seeNote
RC1
BS9
page
page
CGR
page
page
85
page
83
CRS1
CGRG
85
88
81
86
page
ACR1
RR1
page
89
RR2
page
90
RR3
page
90
RR4
page
97
page
98
page
99
page
113
page
RR5
100
CA1
page
101
SRS2
Cathodic Protection
91
114
page
CA2
115
page
Railway Application
page
seeNote
ACR2
Ground Rod to Ground Rod

89
84
Steel Cable to Steel Rod
SRS1
page
page
AR1
87
102
AC2
RC2
82
CRS2
page
AC1
page
seeNote
CA3
CX1
CX2
CX11
BX1
seeNote
page
94
CX5
page
95
BX3
CGR = Cable to Grounding Receptacle

CGRG = Cable & Grounding Receptacle to Ground Rod
CX7
page
BX4
96
CX8
106
page
KWRT (R/L)
CX10
107
page
KHRT
108
page
KWS

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Exothermic Welding
Content
Development
International Distributors
Standard
Certificates & Test Reports
Quality Assurance
Contact Us
How to Order
5-6
Exothermic welding
7-8
Weld Metal Powder
KW Type For Grounding & Lightning Protection
10 - 13
CC1 - CC34 : Cable to Cable
14 - 22
CB1 - CB34 : Cable to Bus Bar
23 - 28
CR1 - CR 33 : Cable to Ground Rod
29 - 35
CRE1P - CRE 20P : Cable to Rebar Partially Wrapped Connection
36 - 43
CRE1 - CRE 20 : Cable to Rebar Fully Wrapped Connection
44 - 50
CS1 - CS 27 : Cable to Steel
51 - 61
CP1 : Cable to Pipe
62
BB1 - BB 41 : Bus Bar to Bus Bar
63 - 69
BR 1 - BR 7 : Bus Bar to Ground Rod
70 - 73
BS1 - BS 4 : Bus Bar to Steel Surface
74 - 77
RS1 - RS 3 : Stud to Steel
78 - 80
RC1 - RC 2 : Ground Plates to Cable & Steel
81 - 82
CRS1 - CRS 2 : Ground Plates to Cable & Steel
83 - 84
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Exothermic Welding
Content
AC1 - AC2 : Cable to Grounding Receptacle
ACR1 - ACR2 : Cable and Grounding Receptacle to Ground Rod
AR1 : Cable and Grounding Receptacle to Ground Rod
85
86- 87
88
RR1 - RR 5 : Ground Rod to Ground Rod
89- 91
RE1 - RE 2 : Rebar to Rebar
92 - 93
BX1 - BX4 : Bus Bar to Rail
94 - 96
CX1 - CX 8 : Cable to Rail

SRS1 : Galvanized Steel Wire to Cross Galvanized Steel Rod
KR Type For Railway Signaling
97 - 101
102
103 - 106
KWRT : Cable to Web Rail
107
KHRT
108
: Cable to Head Rail
KWS : Stud to Web Rail
109
Conductors
110
KB Type For Cathodic Protection
111 - 114
CA1 - CA3 : Cable to Pipe
115 - 117
Handle Clamp
118 - 121
T ool & Accessories
122 - 123
Elitor
124
Instruction Elitor
125
Elitor-KTA023SP
126
Instruction Elitor-KTA023SP
127
Instruction
128
International Project Reference
129 - 130
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Exothermic Welding
Bhutan
Mauritius
Netherlands
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Exothermic Welding
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Exothermic Welding
CERTIFICATE
This is to certify that
Kumwell Co., Ltd.

26/2 Moo 10 Banglen Bangyai
Nonthaburi
11140 Thailand
has implemented and maintains a Quality
Management System.
Scope:
The design and manufacture of Graphite Mould and accessories.
Through an audit, documented in a report, it was verified that the management system
fulfills the requirements of the following standard:
ISO 9001 : 2008
Certificate registration no.
420225 QM08
Date of certification
2013-03-25
Valid until
2016-03-24
UL DQS Japan Inc.
R. Inoue
Managing Director
Accredited Body: UL DQS Japan Inc., Shiba-Daimon Excellent Bldg 9F. 2-6-6 Shiba-Daimon, Minatoku,
Tokyo 105-0012 Japan
Quality Assurance
We are quality assured to ISO 9001:2008 standards, and are committed to the maintenance of
quality in the products and services that we provide for customers. Our policy, in line with ISO
Standards, is aimed at ensuring that our quality standards are understood by all the staff,and
that standard are implemented and maintained at all levels within the company.Kumwell certified
the ISO 9001:2008 Quality Management System by Underwriter Laboratories Inc.(UL-DQS)
Certification Service, Certificate No.420225 QM08
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Exothermic Welding
seeNote
CB38
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Exothermic Welding
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12
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14
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15
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185
200
CC2-C-120185
HCC00
16
90
CC2-C-12016
HCC00
70
90
CC2-C-15070
HCC00
95s
95s
115
CC4-C-95S95S
HCC00
S means Galvanized steel wire strands.
Exothermic Welding
17
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18
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21
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Exothermic Welding
22
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Exothermic Welding
* CB1-C-25253L
* CB1-C-50253L
* CB1-C-70253L
* CB1-C-70255L
95
25 x 3
65
* CB1-C-95253L
HCC00
* CB1-C-95255L
* CB1-C-120255L
* CB1-C-150256L
185
25 x 6
90
* CB1-C-185256L
* CB1-C-240406L
23
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HCC00
Exothermic Welding
24
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Exothermic Welding
CB4-C-10202
CB4-C-16202
CB4-C-16203
CB4-C-16253
CB4-C-25202
CB4-C-25203
CB4-C-25253
CB4-C-35202
CB4-C-35203
CB4-C-35253
CB4-C-35256
CB4-C-3535256
CB4-C-8SC252
CB4-C-8SC253
CB4-C-50203
CB4-C-50252
CB4-C-50253
CB4-C-50254
CB4-C-50256
CB4-C-10SC253
CB4-C-10SC254
CB4-C-70253
CB4-C-70254
CB4-C-70256
CB4-C-95253
CB4-C-95254
CB4-C-95255
CB4-C-95256
CB4-C-120253
CB4-C-120255
CB4-C-120256
CB4-C-120305
CB4-C-150256
CB4-C-150305
CB4-C-150405
CB4-C-185253
CB4-C-185305
CB4-C-185405
CB4-C-185505
CB4-C-185506
CB4-C-240505
CB4-C-240506
CB4-D-300506
CB4-D-300508
25
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Exothermic Welding
26
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Exothermic Welding
27
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Exothermic Welding
28
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Exothermic Welding
* CR1-C-12710
* CR1-C-12716
* CR1-C-1275.6SC
* CR1-C-12725
* CR1-C-12735
* CR1-C-1278SC
* CR1-C-12750
* CR1-C-12710SC
* CR1-C-12770
* CR1-C-12795
* CR1-C-127120
* CR1-C-14210
* CR1-C-14216
* CR1-C-1425.6SC
* CR1-C-14225
90
* CR1-C-14235
* CR1-C-1428SC
* CR1-C-14250
* CR1-C-14270
* CR1-C-14295
* CR1-C-142120
* CR1-C-17210
* CR1-C-17216
* CR1-C-17225
* CR1-C-17235
* CR1-C-1728SC
* CR1-C-17250
* CR1-C-17270
* CR1-C-17295
* CR1-C-172120
" * " means to meet UL Listed
29
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Exothermic Welding
* CR2-C-12710
* CR2-C-12716
* CR2-C-1275.6SC
* CR2-C-12725
* CR2-C-12735
* CR2-C-1278SC
* CR2-C-12750
* CR2-C-12710SC
* CR2-C-12770
* CR2-C-12795
* CR2-C-127120
* CR2-C-14210
* CR2-C-14216
* CR2-C-1425.6SC
* CR2-C-14225
* CR2-C-14235
* CR2-C-1428SC
* CR2-C-14250
* CR2-C-14270
* CR2-C-14295
* CR2-C-142120
* CR2-C-17210
* CR2-C-17216
* CR2-C-17225
* CR2-C-17235
* CR2-C-1728SC
* CR2-C-17250
* CR2-C-17270
* CR2-C-17295
* CR2-C-172120
30
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
95
95
150
CR25-C-14295S
HCC00
CR25-C-14212095
CR25-C-14212070
CR25-C-14212050
34
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Exothermic Welding
95
35
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115
CR33-C-14295S
HCC00
Exothermic Welding
* CRE1P-A-16
* CRE1P-A-25
* CRE1P-A-35
* CRE1P-C-50
* CRE1P-C-70
90
* CRE1P-C-95
90
* CRE1P-C-120
36
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Exothermic Welding
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Exothermic Welding
"HCA00" Type A-Handle clamp is builted - in graphite mould
52
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Exothermic Welding
53
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
90
CS7-CR-10SC
CS7-CR-70
56
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Exothermic Welding
HCA00
HCA00
HCA00
57
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Exothermic Welding
58
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D
D
63
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
* BB14-C-202202
* BB14-C-203203
* BB14-C-204204
* BB14-C-205205
* BB14-C-252252
* BB14-C-253253
* BB14-C-254254
* BB14-C-255255
90
* BB14-C-256256
* BB14-C-302302
* BB14-C-303303
* BB14-C-304304
* BB14-C-305305
* BB14-C-306306
* BB14-C-313313
* BB14-C-316316
* BB14-C-383383
* BB14-C-385385
* BB14-C-386386
* BB14-C-403403
* BB14-C-404404
* BB14-C-405405
* BB14-C-406406
* BB14-C-503503
* BB14-C-504504
* BB14-C-505505
* BB14-C-506506
67
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Exothermic Welding
20 2
20 2
65
BB40-C-202202
HCC00
20 3
20 3
90
BB40-C-203203
HCC00
20 5
20 5
115
BB40-C-205205
HCC00
25 2
25 2
90
BB40-C-252252
HCC00
25 3
25 3
90
BB40-C-253253
HCC00
25 4
25 4
115
BB40-C-254254
HCC00
25 5
25 5
150
BB40-C-255255
HCC00
25 6
25 6
150
BB40-C-256256
HCC00
25 8
25 8
200
BB40-C-258258
HCC00
25 12
25 12
200
BB40-C-25122512
HCC00
30 2
30 2
150
BB40-C-302302
HCC00
30 3
30 3
200
BB40-C-303303
HCC00
200
BB40-C-304304
HCC00
250
BB40-C-305305
HCC00
HCC00
30 4
30 x 5
30 4
30 5
30 6
30 6
250
BB40-C-306306
31 3
31 3
200
BB40-C-313313
HCC00
31 6
31 6
250
BB40-C-316316
HCC00
38 3
38 3
250
BB40-D-383383
HCD00
38 5
38 5
2 X 150
BB40-D-385385
HCD00
38 6
38 6
2 X 150
BB40-D-386386
HCD00
38 8
38 8
2 X 200
BB40-D-388388
HCD00
40 3
40 3
2 X 200
BB40-D-403403
HCD00
40 4
40 4
2 X 200
BB40-D-404404
HCD00
40 5
40 5
2 X 200
BB40-D-405405
HCD00
40 6
40 6
2 X 200
BB40-D-406406
HCD00
50 3
50 3
2 X 250
BB40-D-503503
HCD00
50 4
50 4
2 X 250
BB40-D-504504
HCD00
50 5
50 5
2 X 250
BB40-D-505505
HCD00
50 6
50 6
2 X 250
BB40-D-506506
HCD00
50 8
50 8
3 X 250
BB40-D-508508
HCD00
50 10
50 10
4 X 250
BB40-DR-50105010
HCD00
60 6
60 6
4 X 200
BB40-DR-606606
HCD00
60 8
60 8
4 X 250
BB40-DR-608608
HCD00
60 10
60 10
5 X 250
BB40-DR-60106010
HCD00
0
(Uncut)
2x150 means to use 2 tubes of 150 g - metal powder

for one connection
for one connection
for one connection
68
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Exothermic Welding
Scraper
69
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Exothermic Welding
70
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Exothermic Welding
* BR2-C-127202
* BR2-C-127203
* BR2-C-127204
* BR2-C-127252
* BR2-C-127253
* BR2-C-127254
* BR2-C-127302
* BR2-C-127303
* BR2-C-127403
* BR2-C-127503
* BR2-C-142203
* BR2-C-142204
* BR2-C-142253
* BR2-C-142254
* BR2-C-142302
* BR2-C-142303
* BR2-C-142313
* BR2-C-142383
* BR2-C-142403
* BR2-C-172203
* BR2-C-172204
25 x 2
150
* BR2-C-172252
* BR2-C-172253
* BR2-C-172254
200
* BR2-C-172256
* BR2-C-172302
* BR2-C-172303
*
* BR2-C-172313
* BR2-C-172383
* BR2-C-172403
71
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70
HCC00
Exothermic Welding
Rod Size
Conductor Size
inch
12.7
14.2
90
BR4-C-127202
90
BR4-C-127203
20 x 4
90
BR4-C-127204
25 x 2
90
BR4-C-127252
25 x 3
90
BR4-C-127253
25 x 4
90
BR4-C-127254
30 x 2
90
BR4-C-127302
30 x 3
90
BR4-C-127303
40 x 3
90
BR4-C-127403
50 x 3
90
BR4-C-127503
20 x 3
90
BR4-C-142203
20 x 4
90
BR4-C-142204
25 x 3
90
BR4-C-142253
25 x 4
90
BR4-C-142254
25 x 5
90
BR4-C-142255
25 x 6
115
BR4-C-142256
30 x 2
90
BR4-C-142302
30 x 3
90
BR4-C-142303
30 x 6
115
BR4-C-142306
31 x 3
90
BR4-C-142313
31 x 6
115
BR4-C-142316
90
BR4-C-142383
90
BR4-C-142385
115
BR4-C-142386
BR4-C-142388
40 x 3
150
90
40 x 4
90
BR4-C-142404
40 x 5
90
BR4-C-142405
40 x 6
115
BR4-C-142406
50 x 3
90
BR4-C-142503
50 x 4
90
BR4-C-142504
50 x 5
90
BR4-C-142505
50 x 6
115
BR4-C-142506
20 x 3
115
BR4-C-172203
20 x 4
150
BR4-C-172204
25 x 3
115
BR4-C-172253
25 x 4
150
BR4-C-172254
25 x 5
150
BR4-C-172255
25 x 6
150
BR4-C-172256
30 x 2
115
BR4-C-172302
30 x 3
115
BR4-C-172303
30 x 6
150
BR4-C-172306
31 x 3
115
BR4-C-172313
31 x 6
150
BR4-C-172316
38 x 3
115
BR4-C-172383
38 x 5
150
BR4-C-172385
38 x 6
150
BR4-C-172386
38 x 8
200
BR4-C-172388
40 x 3
115
BR4-C-172403
40 x 4
150
BR4-C-172404
40 x 5
150
BR4-C-172405
40 x 6
150
BR4-C-172406
50 x 3
115
BR4-C-172503
50 x 4
150
BR4-C-172504
50 x 5
150
BR4-C-172505
50 x 6
150
BR4-C-172506
1/2
5/8
38 x 3
38 x 5
38 x 6
38 x 8
17.2
3/4
BR 4
Ground rod to Bus Bar

Horizontal ground rod tap
to horizontal bus bar
BR4-C-142403
72
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Exothermic Welding
74
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
78
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Exothermic Welding
L
L
L
L
L
79
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Exothermic Welding
80
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Exothermic Welding
81
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
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Exothermic Welding
86
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Exothermic Welding
87
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Exothermic Welding
88
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Exothermic Welding
RR1-CL-231231
HCC00
HCC00
89
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Exothermic Welding
RR3-CL-231231
HCC00
RR4-C-231231
HCC00
90
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Exothermic Welding
RR5-C-231231
91
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HCC00
Exothermic Welding
92
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Exothermic Welding
93
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Exothermic Welding
BX1-CL-253
94
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Exothermic Welding
BX3R-DL-506
BX3L-DL-506
95
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Exothermic Welding
BX4-DL-506
96
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Exothermic Welding
97
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Exothermic Welding
98
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Exothermic Welding
45
CX5-CL-95
99
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HCF00
Exothermic Welding
CX7L-CL-50
HCF00
CX7R-CL-50
HCF00
CX7L-CL-70
HCF00
CX7R-CL-70
HCF00
CX7L-CL-120
CX7R-CL-120
CX7L-CL-150
CX7R-CL-150
File
100
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Exothermic Welding
CX8
Cable to Rail
Horizontal cable end tap to web rail
File
101
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25
25
CX8R-BL-25
25
25
CX8L-BL-25
HCM00
35
45
CX8R-CL-35
HCW00
HCM00
35
45
CX8L-CL-35
HCW00
50
45
CX8R-CL-50
HCW00
50
45
CX8L-CL-50
HCW00
70
45
CX8R-CL-70
HCW00
70
45
CX8L-CL-70
HCW00
95
90
CX8R-CL-95
HCW00
95
90
CX8L-CL-95
HCW00
120
115
CX8R-CL-120
HCW00
120
115
CX8L-CL-120
HCW00
150
150
CX8R-CL-150
HCW00
150
150
CX8L-CL-150
HCW00
185
200
CX8R-CL-185
HCW00
185
200
CX8L-CL-185
HCW00
240
200
CX8R-CL-240
HCW00
240
200
CX8L-CL-240
HCW00
Exothermic Welding
102
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Exothermic Welding
KR
Type for
Railway Signaling
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Exothermic Welding
KR
Type
Weld Metal Powder
Kumwell designed a welding process of making railway signaling bond.
Applications
Suitable for Signaling bonds connections, that is, Horizontal cable end tap to web rail,
Horizontal cable end tap to head rail, Stud tap to web rail
Standards
American Railway Engineering Association
(AREA, Chapter 4 Part2)
Test Method for Tension Testing of Metallic
Material (ASTM E8M)
Storage
It should be stored in an ambient temperature
and avoid moisture.
Packaging
Kumwell weld metal powder is contained a moisture - resistant plastic cartridge, packed in a paper
box. Integral weld metal package is identified as to the weld metal powders amount, type of metal
powder to be connected, Lot No., the number of tubes to manufacturing date (MFD).
Code
KR15
KR25
KR32
KR45
KR65
Size
15 g
25 g
32 g
45 g
65 g
90 g
115 g
Tubes/box
40
50
20
20
20
20
10
KR90 KR115
104
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Exothermic Welding
105
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Exothermic Welding
106
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Exothermic Welding
HCM00
HCM00
HCM00
HCM00
107
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Exothermic Welding
108
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Exothermic Welding
109
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Exothermic Welding
109
110
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111
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Exothermic Welding
112
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Exothermic Welding
111
113
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Exothermic Welding
114
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Exothermic Welding
115
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Exothermic Welding
114
116
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Exothermic Welding
B
B
B
B
B
B
B
B
B
117
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Exothermic Welding
118
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Exothermic Welding
Kumwell handle clamp has only 3 type differences; HCB00, HCC00 and HCD00, which is adequate
to assort with many different sizes and types of graphite mould.
HCB00
HCB00 type handle clamp assorting with 2x2
sized mould
and
HCB00-XB or HCBOO-XB-12D
Handle clamp with chain support for cathodic mould
HCB00-XB is used to hold a mould fit at its horizontal
and vertical position on up to 4 pipes diameter and
HCB00-XB-12D special chain support for 5 to 12
pipes diameter.
119
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117
Exothermic Welding
120
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Exothermic Welding
121
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Exothermic Welding
122
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Exothermic Welding
WE-DS
Duct seal Code No. WE-DS
Duct seal is used to protect the leak of exothermic
welding process
123
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121
Exothermic Welding
Low Smoke Exothermic Welding System

with Electric Ignitor and warning sound for safety operation
Elitor System
New technology from Kumwell for electric ignitor with low smoke
exothermic welding system.
Filter Cover
- Replaceable special filter cover designed for low smoke exothermic
mould without starting power required
ELITOR system is designed to simplify and safety operation for exothermic welding with remote operationg ignition.
- More reliable ignition than conventional flint gun
- No external power or starting power required and resulting less
smoke
- Convenience and flexible to work in restricted or closed area
- Rechargeable battery with LED display
- Quick action and easy to handle
- Warning sound before ignition for safety operation
Specifications
- Power : 6 V/DC, type Sealed Lead - acid battery
- On/Off power SW saperate from ignite SW.
- Starting Ignition 4.8 V/DC 2.3 - 2.5 A
- Charger control and LED display
- DC Adaptor charger 9 VDC 2A
- Remote operation with 2 meter cable and control box
o
o
- Operating temperature : 5 C - 60 C
- Safety warning sound alarm 5 sec. before ignition
- Ignition capacity when battery full charge more than 70 time
Caution
- Please Off power SW when not in operation to save the battery
life.
- Exothermic Mould and battery design by manufacturer
- PCB strip hole alignment varies from connection types to
conductor size.
- Please dont switch ELITOR ON/OFF without PCB strip since
ELITOR will be malfunction resulting short life time.
insert the PCB ignitor strip

into the connector of
ELITOR IGNITOR
Insert the connector with

PCB ignitor strip on the side
hole of the mould lid.
Press the IGNITOR button on

hold until alarm 5 Sec.
exothermic reaction is
initiated. Place OFF button
PCB IGNITOR STRIP Code No. KTA023

ELITOR ELECTRIC IGNITER Code No. KTA024
124
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Exothermic Welding
Elitor Electric Ignitor

KTA024
1
Assembly mould and handel clamp with

bolt and preheat with a butane torch to
ensure that mould is entirely dry
Then, clean the surface of conductor with
Place conductor into the mould snugly,
a cable clean brush and/or preheat with
leave the space 2-3 mm. between the
butance torch again in order to ensure
end of conductors for better molten copper
that conductor is entirely dry
alloy flow. Then, tighten handle clamp.
Place retaining disk ensuring the disk sits
Pour a recommended size of weld metal
Insert the PCB ignitor strip into the connector
well at the base of the weld metal cavity
into the mould crucible Check for leaks
of Elitor Ignitor
of weld metal Repeat step 4 in case of leak
Insert the connector with PCB ignitor strip
Switch the power button to the ON
Press the IGNITOR button on hold until
(KTA023) on the side hole of the mould lid.
position
alarm 5 sec.exothermic reaction is

10
After completed reaction, wait for 2-3

minutes to cool down before removing
weld connection.
125
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11
Gently rub slag from the crucible by

scraper clean the crucible and weld
cavity by mould cleaning brush to endure
the mould
ELITOR
Exothermic Welding
with KTA SP
plus starting powder
Kumwell is new technology for electric ignition.
ELITOR It is designed to simplify and safety operation for
exothermic welding with remote operation ignition.
- More reliable ignition than conventional flint gun
- Convenience and flexible to work in restricted or closed area
- Rechargeable battery with LED display
- Quick action and easy to handle
- Safety warning sound before ignition
Specifications
- Power : 6 V/DC, type Sealed Lead - acid battery
- On/Off power SW saperate from ignite SW.
- Starting Ignition 4.8 V/DC 2.3 - 2.5 A
- Charger control and LED display
- DC Adaptor charger 9 VDC 2A
- Remote operation with 2 meter
cable and control box
- Operating temperature : 5 oC - 60 oC
- Safety warning sound alarm 5 sec. before ignition
- Ignition capacity when battery full charge more than 70 time
Caution
- Please Off power SW when not in operation to save the battery
life.
- Exothermic Mould and battery design by manufacturer
- PCB strip hole alignment varies from connection types to
conductor size.
- Please dont switch ELITOR ON/OFF without PCB strip since
ELITOR will be malfunction resulting short life time.
How to insert PCB strip KTA SP

Pour Starting
powder
KTA 023SP
Starting
powder
Metal powder
Steel disc
Graphite mould
starting powder on surface
Pour
metal powder.
Insert PCB strip into hole side of
mould cover and pour starting

powder into hole top mould cover.
Press SW ON to start ignition.
126
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INSTRUCTION
Exothermic Welding
EXOTHERMIC WELDING ELITOR ELECTRIC IGNITOR with KTA 023SP
Check mould tag to be welded and proper

cartridge size. Assembly mould and handle
clamp with bolt and preheat with a butane
torch to ensure that mould is entirely dry .
Insert the steel disc to seat on cavity

properly
Insert the connector with PCB ignitor

strip on the side hole of the mould lid.
10
Then, clean the surface of conductor with

a cable clean brush and/or preheat with
butance torch again in order to ensure that
conductor is entirely dry
Place conductor into the mould snugly,

leave the space 2-3 mm. between the end
of conductor for better molten copper alloy
flow.Then, tighten handle clamp.
Pour weld metal powder into the mould

If notice powder leakage, please return to
step 4 again and pour starting powder on
surface metal powder.
insert the PCB KTA 023SP ignitor strip

into the connector of ELITOR IGNITOR
8
Pour starting powder into hole on top of
mould lid.
11
9
Switch the power button to the ON
position
After completed reaction, wait for 2-3

minutes to cool down before removing
Press the IGNITOR button on hold until weld connection. Open the mould,
Completed Kumwell connection
alarm 5 Sec. exothermic reaction is
remove slag with scrapper and clean with
the mould brush.
127
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12
128
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Exothermic Welding
SUBSTATION
POWER
129
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Exothermic Welding
INDONESIA
INDOCEMENT
INDONESIA
SENGKANG
TRINIDAD AND
BRECHIN CASTLE SUBSTATION
PETROTRIN, PETROLIUM COMPANY OF TRINIDAD
EPC REFINERY SUBSTATION PROJECT: 2312
PETROTRIN, PETROLIUM COMPANY OF TRINIDAD
TOBAGO
TRINIDAD AND
INDOCEMENT
2008
2008
2010
AND TOBAGO LTD.
TOBAGO
2010
AND TOBAGO LTD.
VIETNAM
DA NANG INTERNATIONAL AIRPORT- DANANG CITY
CNA-HTE / MIDDLE AIRPORTS CORPORATION - MAC
2010
COLOMBIA
SANTA MARTA SUBSTATION PROJECT 2365
HMV INGENIEROS L TDA.
2010
COLOMBIA
CANOLIMON -CARIARE SUBSTATION PROJECT 2314
HMV INGENIEROS L TDA.
2010
COLOMBIA
LLC CANO LIMON, OIL INDUSTRIAL COMPLEX
OCCIDENTAL DE COLOMBIA,
2010 - 2013
COLOMBIA
LLC BARRANCABERMEJA - EL CENTRO,

OIL INDUSTRIAL COMPLEX
OCCIDENTAL DE COLOMBIA,
2010 - 2013
INDONESIA
TANJUNG TABALONG
INDONESIA
150 KV BALAMBANO AND KAREBBE SUBSTATION
INCO
2011
COLOMBIA
EL DORADO AIRPORT PROJECT. 4500082313
SIEMENS S.A
2011
COLOMBIA
ENERSIS GROUP - ENDESA PROJECT 2211
CAM COLOMBIA (COMPANIA AMERICANA DE
2011
2011
MULTISERVICIOS)
COLOMBIA
COLOMBIA
VENEZUELA
INODNESIA
PACIFIC RUBIALES CORPORATION
OIL INDUSTRIAL COMPLEX.
MULTISERVICIOS)
PACIFIC RUBIALES CORPORATION
OIL INDUSTRIAL COMPLEX.
MULTISERVICIOS)
TOCOMA HIDROELECTRIC PROJECT (2000 MVA)
CONSORCIO OIV TOCOMA ODEBRECHT -
RIO CARONI PTO. ORDAZ
IMPREGILO - VINCLER
SENGKANG
2011 - 2012
2011 - 2012
2011 - 2013
2012
THAILAND
MITR PHULUANG SUGAR MILS AT LOEI
K.M.L. INTERNATIONAL CO.,LTD
THAILAND
BELLE CONDOMINIUM
2012
THAILAND
CHANA POWER PLANT
2012
THAILAND
WANGNOI POWER PLANT
2012
THAILAND
LOPBURI SOLAR POWER PLANT
2012
THAILAND
SUPHANBURI SOLAR POWER PLANT
2012
THAILAND
TOT 3 G
2012
THAILAND
MITR PHOL SUGAR MILS AT KAMPHAENGPHET
2012
THAILAND
BANG PA - IN POWER PLANT
2012
2012
THAILAND
NONGSANG POWER PLANT
2012
THAILAND
CENTRAL PLAZA SURATTHANI
2012
THAILAND
AMATA B - GRIMM AT RAYONG
2012
THAILAND
BOONTHAVORN RAMA II
2012
THAILAND
SOLAR THERMAL POWER PLANT AT KANCHANABURI
2012
THAILAND
X - RAY BUILDING RAYONG
2012
THAILAND
HATYAI SUBMARINE CABLE
2012
THAILAND
115 KV BANG PA - IN 2 - AYUTTHAYA 1
2012
THAILAND
P/ J THE SIAM ON THE RIVER HOTEL
2012
THAILAND
115 KV, XEKONG SS&XEKHAMANE3 - XEKONG TL, LAOS
2012
THAILAND
BANG PA - IN SOLAR PLANT
2012
THAILAND
UBONRATCHATHANI BIOETERNAL SUBSTATION
2012
THAILAND
THE INTERNATIONAL CONVENTION AND EXHIBITION
2012
2012
CENTER COMMEMORATING HIS MAJESTYS 7 HT

CYCLE BIRTHDAY ANNIVERSARY
THAILAND
CENTRAL RAMA 9
130
www.kumwell.com

Exothermic Welding 2013

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as Foundation of Power Quality and Our Safety

Cable to Bus Bar

Note : Special requirement can be requested.

Cable to Rebar (Partially Wrapped)

Cable to Rebar (Fully Wrapped)

Note : CSn - None

Bus Bar to Bus Bar

Bus Bar to Ground Rod

Note : Special requirement can be requested.

Copper or Steel Stud to Steel

Ground Plates to Cable & Steel

Ground Rod to Ground Rod

Steel Cable to Steel Rod

CGR = Cable to Grounding Receptacle

Note : Special requirement can be requested.

Certificates & Test Reports

Weld Metal Powder

KW Type For Grounding & Lightning Protection

CC1 - CC34 : Cable to Cable

CB1 - CB34 : Cable to Bus Bar

CR1 - CR 33 : Cable to Ground Rod

CRE1P - CRE 20P : Cable to Rebar Partially Wrapped Connection

CRE1 - CRE 20 : Cable to Rebar Fully Wrapped Connection

CS1 - CS 27 : Cable to Steel

CP1 : Cable to Pipe

BB1 - BB 41 : Bus Bar to Bus Bar

BR 1 - BR 7 : Bus Bar to Ground Rod

BS1 - BS 4 : Bus Bar to Steel Surface

RS1 - RS 3 : Stud to Steel

RC1 - RC 2 : Ground Plates to Cable & Steel

CRS1 - CRS 2 : Ground Plates to Cable & Steel

RR1 - RR 5 : Ground Rod to Ground Rod

RE1 - RE 2 : Rebar to Rebar

BX1 - BX4 : Bus Bar to Rail

CX1 - CX 8 : Cable to Rail

KWRT : Cable to Web Rail

: Cable to Head Rail

KWS : Stud to Web Rail

KB Type For Cathodic Protection

CA1 - CA3 : Cable to Pipe

T ool & Accessories

International Project Reference

Kumwell Co., Ltd.

has implemented and maintains a Quality

ISO 9001 : 2008

Certificate registration no.

UL DQS Japan Inc.

S means Galvanized steel wire strands.

" * " means to meet UL Listed

" * " means to meet UL Listed

" * " means to meet UL Listed

"HCA00" Type A-Handle clamp is builted - in graphite mould

" * " means to meet UL Listed

2x150 means to use 2 tubes of 150 g - metal powder

" * " means to meet UL Listed

Ground rod to Bus Bar

Horizontal cable end tap to web rail

Low Smoke Exothermic Welding System

insert the PCB ignitor strip

Insert the connector with

Press the IGNITOR button on

PCB IGNITOR STRIP Code No. KTA023

Elitor Electric Ignitor

Assembly mould and handel clamp with