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A. Ramesh = .<9

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A.K.Tieu Z.Y.Ziang = <7
.
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41

2-2

ABAQUS.CAE
.
.

.
.

3-2
1

=.<11

( )
.
.
1-2
3 2 1 . ( )1-2
4

Distorsion energy theory

41

av 1-2
. av =: <11

1-2

1 2 3
3

av

1-2)
)
) =.<11

( )1-2
. av 3 2 1
( )1-2 .
.
1
2

u . 1-2
1
2

u 11 2 2 3 3 .
z y x
=.<11

41

2-2

1
E
1

E
1

X ( y z )

y ( x z )

z ( x y )

( )2-2 =: <11

1
12 22 32 2 (1 2 2 2 31 )
2E

3-2

u av 3 2 1
=: <11
2
3

av
u
) (1 2
2E

4-2

1-2 4-2
=: <11

5-2

)u 1 2 (12 22 32 21 2 2 2 3 2 31
6E

( )5-2 ( )3-2 :

6-2

( 2 3 )2 ( 3 1)2

) 1 1

u u 1
3E

ud

3 ; 2 ; 1 .
41

2 3 0 1 s y ( ) 6-2
=:<11

1
Sy2
3E

7-2

ud

( )6-2
( )6-2 ( )7-2=: <11
S y

1
2

2 )2 ( 2 3 )2 ( 3 1)2

8-2

(
1

S y.
( )8-2
3 2 1 . (( ))
(( )) ' .
( )8-2 :

Sy
'

9-2
(( )) =:<11
1

11-2

( )2 ( )2 ( )2 2
2
2
3
3
1
1

'

z y x (( ))
=: <11

41

1
' 1 ( x y )2 ( y z )2 ( z x )2 6( xy 2 yz 2 zx 2 ) 2

11-2

<11=
1

' ( x 2 xy y 2 3 xy 2 ) 2

12-2

: <11=
2

)) - ((
3

Vonmises-Henchy theory
3
Shear-energy theory
4
Octahedral-shear-stress theory

02

12

1-3

= <9
.

2-3 =<9
:
1 .

2 .
( E=150Gpa ) ( v=0/33 )
=.<9
=. <9

1-3 =.<9
Plastic strain
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1

)Yield Stress(Mpa
168.72
219.33
272.02
308.53
337.37
361.58
382.65
401.42
418.42
434.01
448.45

Discrete Rigid 2
Deformable 1
11

4 mm 150 mm .
0/2 .
17/5 .
60RPM 40 20.

.

3-3
= <9
= <9 .
1-3 ( Hex )
.

1 -3 .

12

3

.
.

2-3 .

3-3 .
2

Boundary condition

12

4-3 .

4-3
2-3 =.<9

1 2
100
1

)1)MPa

))RPM

)1]9[)MPa

7/6

286/6

20

310/2

7/6

284/5

40

308/2

8/2

280/6

60

305/8

.
12

390
370
350
330
310

)(MPa

290
270

)[9](Mpa

250

))Mpa

230
210
190
170
150
70

60

40

50

30

20

10

)(rpm

1-3 =.<9

(
)
= <9 .
.
5-3
.
:
4 0/50/10/1 .

Deformable 3
12

0/5 0/3 .

=: <9

E=150 Gpa v=0/33

1-3 .

1-5-3
( Hex )
.

5000 2560 .
5-3 .

d=2m
=3.0
)=03)RPM
17.5

Discrete rigid 4
12

5-3 .

.
2.50E+08
2.45E+08
2.40E+08
2.35E+08
2222

) (Pa
2.30E+08

1220
2000

2.25E+08
2.20E+08
2.15E+08
0.4

0.35

0.3

0.25

0.2
)x (m

0.15

0.1

0.05

2-3 .5000 2560

2-3 5000 2560 1715

2560 5000
.
12

.
.
2560 237 MPa
5000 240 MPa
.

3-3 50002560 .

2560
()MPa

5000
()MPa

2.4 2.37
100 1.25
2.4

237

240

1/25 .
2560 .

6-3 .

12

6-3

.
d=2m
=3.0
)=03)RPM
n=2560

17.5

1-6-3

.
5-3
.
3.00E+08

2.50E+08
2.00E+08
)(Pa
1.50E+08
1.00E+08
5.00E+07
0.00E+00

0.6

0.5

0.4

0.3
)x(m

0.2

0.1

3-3 .
20

.
240 MPa 195 MPa.
2-6-3
6-3
.

6-3 .

22

2.50E+08

2.00E+08
)(Pa
1.50E+08

1.00E+08

5.00E+07

0.00E+00
0.4

0.5

0.3

0.1

0.2

)x(m

4-3 .

.


( ) .

170 MPa 70 MPa.
.
4-3 .

55.88
195MPa
240MPa
18.75
170MPa
75MPa


.

21

7-3

7-3 .

8-3 .

.
22

1-7-3

5-3 .

.
19/5

D=1m

=0.3

:
2.40E+08
)0.5(rad/s
)2.5(rad/s
)5(rad/s
)7(rad/s

2.30E+08
2.20E+08
2.10E+08
)'(Pa
2.00E+08
1.90E+08
1.80E+08
1.70E+08
1.60E+08
1.50E+08

0.45

0.4

0.35

0.3

0.25

0.2
)x(m

0.15

0.1

0.05

5-3 .

( )5-3

.
22

200 MPa

.


= 7

= 5 .

.
2-7-3

6-3 .

.

22

5.50E+07

)0.5(rad/s
)2.5(rad/s

5.00E+07

)5(rad/s
)7(rad/s

4.50E+07
4.00E+07
)'(Pa
3.50E+07
3.00E+07
2.50E+07
2.00E+07
1.50E+07
1.00E+07
0.35

0.3

0.25

0.15

0.2

0.1

0.05

)x(m

6-3 .

5 .

3-7-3


.

22

9-3 .

2.50E+08

2.00E+08

1.50E+08
)'(Pa
1.00E+08

)0.5(rad/s
)2.5(rad/s
)5(rad/s

5.00E+07

)7(rad/s

0.00E+00
0.12

0.1

0.08

0.06

0.04

0.02

)z(m

7-3 .
22

.



. .

8-3


19/5

1 rad s
;0.3

1-8-3
( )5-3
.

22

2.60E+08

2.40E+08

2.20E+08
('(Pa

0.5m
1m

2.00E+08

2m
3m
4m

1.80E+08

1.60E+08

1.40E+08
0.45

0.4

0.35

0.3

0.2

0.25

0.15

0.1

0.05

)x(m

8-3 .

d=1m d=0.5m
d=2m d=1m d=2,3,4
.

.


.
.
22

2-8-3
6-3

9.00E+07
8.00E+07
7.00E+07
6.00E+07
0.5m

5.00E+07

1m

)'(Pa

2m

4.00E+07

3m
4m

3.00E+07
2.00E+07
1.00E+07
0.00E+00
0.4

0.35

0.3

0.25

0.2
)x(m

0.15

0.1

0.05

9-3 .

d=0.5m d=1m

.

20

3-8-3
10-3
:
3.00E+08

2.50E+08

2.00E+08
)'(Pa

0.5m
1m

1.50E+08

2m
3m
1.00E+08

4m

5.00E+07

0.00E+00
0.12

0.1

0.08

0.04

0.06

0.02

)z(m

10-3 .

(
) ( ) .
.

.

.

22

9-3


.
:
19/5

2.5 rad s
D=1m
1-9-3

( )5-3 .
2.10E+08
2.05E+08
2.00E+08
1.95E+08
)'(Pa

=0/1

1.90E+08

=0/2
=0/2

1.85E+08
1.80E+08
1.75E+08
1.70E+08
0.4

0.35

0.3

0.25

0.2
)x(m

0.15

0.1

0.05

11-3 .

21

;0/2
200 MPa ;0/5 0/3
;0/2 .
.
2-9-3 :

6-3
.
6.00E+07

5.50E+07

5.00E+07
)'(Pa
4.50E+07

4.00E+07
=0/1
=0/2

3.50E+07

=0/2
3.00E+07

2.50E+07

2.00E+07

1.50E+07
0.45

0.4

0.35

0.3

0.25

0.2

0.15

0.1

0.05

)x(m

12-3 .

22

.
;0/2 ;0/3
.
3-9-3

.
.

2.50E+08

2.00E+08

)'(Pa
1.50E+08

=0/1

1.00E+08

=0/2
=0/2
5.00E+07

0.00E+00
0.12

0.1

0.08

0.04

0.06

0.02

)z(m

11-3 .

.
22

10-3
= <9
.
.

.
- :

10-3 - =.<13

22

AL-6061-O
AL-7075-O
AL-6061-T4
AL-2014-T4
AL-7075-T6

=<11

=<12
=<12

E=69GPa

0.24

) 3260(kg / m 3

5 -3 .

6061-O
))MPa

8.53E+01
0
1.23E+02
1.63E-02
1.61E+02
3.36E-02
1.94E+02
5.03E-02
2.30E+02
6.89E-02
2.66E+02
9.06E-02
2.77E+02
9.97E-02
7075-O
2.92E+02
0.00E+00
3.08E+02
8.32E-03
3.28E+02
1.74E-02
3.44E+02
2.55E-02
3.77E+02
4.19E-02
4.08E+02
5.82E-02
4.30E+02
7.18E-02
4.37E+02
7.72E-02
4.46E+02
8.49E-02
22

4.50E+02
9.12E-02
4.52E+02
0.098016
6061-T4
4.02 E+02
0
4.18 E+02
1.16E-02
4.40 E+02
3.06E-02
4.60 E+02
4.55E-02
4.75 E+02
6.05E-02
4.84 E+02
7.13E-02
4.86 E+02
7.86E-02
4.90 E+02
8.94E-02

2014-T4

))MPa

0
1.25E-02
2.30E-02
3.29E-02
4.47E-02
5.69E-02
7.82E-02
9.00E-02
1.00E-01

5.11E+02
5.17E+02
5.24E+02
5.33E+02
5.44E+02
5.57E+02
5.79E+02
5.94E+02
6.08E+02

7075-T6
0
1.76E-02
3.39E-02
5.11E-02
6.88E-02
8.28E-02
9.64E-02

6.39E+02
6.46E+02
6.54E+02
6.63E+02
6.74E+02
6.80E+02
6.89E+02

6 -3 .

22

1-10-3


:

7.00E+08

6.00E+08

5.00E+08
AL-6061-O
4.00E+08

AL-2014-T4
AL-6061-T4

)'(Pa

AL-7075-O

3.00E+08

AL-7075-T6
2.00E+08

1.00E+08

0.00E+00
0.5

0.4

0.2

0.3

0.1

)x(m

12-3 .

2014-T4 6061-T4 7075-O 6061-O

7075-T6 .

.
22

.
2-10-3


:

4.00E+08
3.50E+08
3.00E+08
2.50E+08
AL-6061-O
AL-2014-T4

2.00E+08

AL-6061-T4
AL-7075-O

)'(Pa

1.50E+08

AL-7075-T6
1.00E+08
5.00E+07
0.00E+00
0.5

0.4

0.2

0.3

0.1

)x(m

13-3 .

22

3-10-3
:
:

6.00E+08

5.00E+08

4.00E+08
)'(Pa
AL-6061-O
AL-2014-T4

3.00E+08

AL-6061-T4
AL-7075-O
AL-7075-T6
2.00E+08

1.00E+08

0.00E+00
0.12

0.1

0.08

0.06
)z(m

0.04

0.02

14-3 .

.


.
20

15

1-4

.



.
.
.

.
.


.

.


.

15

2-4
.
.

15

2
3

" http://www.mft.info/ ",

4931

, " https://fa.wikipedia.org " , 4931

K. Roll, Advanced Simulation Techniques - Exceeding Reality, materials science and
technology, 2007.

D.J. Jim, Y.C. Kim and B.M. Kim, "Optimization of the Irregular Shape Rolling Process with an
Artificial Neural Network", Journal of Materials Processing Technology, 2001.

B.Wang, W. Hu, L.X. Kong and P. Hodgson, The Influence of Roll Speed on the Rolling of
Metal Plates, Journal of metals and materials, Vol. 4, No. 4, Pp. 919-919,1998.

J.C.Lin Prediction of Rolling Force and Deformation in Three- Dimensional Cold Rolling by
Using the Finite-Element Method and a Neural Network, International journal of manufacturing
technology, Springer-Verlog ,Vol. 20, Pp. 799-806, 2002.

Z.Y. Jiang, A.K. Tieu, A 3-D finite element method analysis of cold rolling of thin strip with
friction variation, Tribology International, Science direct, Vol. 37, No.37, Pp.185-191, 2004.

Z.Y. Jiang, A.K. Tieu, X.M. Zhang, C. Lu a, W.H. Sun Finite element simulation of cold rolling
of thin strip, Journal of Materials Processing Technology, science direct, Vol. 140, No. 140,Pp.
542-547, 2003.

45

K. Devarajan, K. Prakash Marimuthu and Dr. Ajith Ramesh, " FEM Analysis of Effect of Rolling
Parameters on Cold Rolling Process ", Bonfring International Journal of Industrial Engineering
and Management Science, Vol. 2, No. 1, March 2012.

10

J. Shigley, R.Bodynas, " Shigley's Mechanical Engineering Design ", Ninth Edition, 2012.

11

," http://dir.wikipg.com/wiki/ ", 4931 .

12

ACCURATUS, " http://accuratus.com ", 4931 .

13

" Atlas of stress-strain curves " , ASM International, 822, 2002

44