Reg, No. ues} n Paper Code : 91607 B.E/B.Tech, DEGREE EXAMINATION, NOVEMBER/DECEMBER 2014, Al ‘ Seventh Semester eS) Mechanical Engineering o ME 2027/ME 701/GIE 1452/1122 MEE 21 — PROCESS ra NING (ok ST ESTIMATION (Common to Prudustion Enginooring xy ays (Regulation PURO (Common to PTME 2027 — Process Plannj anil ™ Estimation for BE. Part-Time) Sixth Semester ~ Mechanieg{ Enijnocring — Regulation 2009) ‘Dime : Three hours ~% Maximum : 100 marks 7 ty AngwemALDyuestions, Ay PART A \G0'x 2 = 20 marks) « 1. Write the objectives of Mgthag! study, What is one * 3. State the Paraipoters involved in matorial selection. 4. Defing : Break even point. Frorn\, 5. Define’! Under Estimate. What is meant by target cost? 7 What is meant hy conceptual cost estimating. 8. Define : contingency allowance. 9. ‘List out the material losses in forging. 10. What do you mean by overhead expenditure? : ( oe (Grow With UsDownloaded From www.rejinpaul.com PART B — (6 x 16 = 80 marks) LL (a) Write the recording techniques used in method study. Explain with a neat sketch of material type flow process chart. (16) Or. (b) What do you understand by Analytical estimating? Give the procedure for conducting work measurement study by analytical estimating. (16)! om, 12, (a) Explain the use of computers in process planning and cost estimatidn and) list out the sdvantages of CAPP. r or WU (b) What are factors influencing process selection and wabowntthe process selection parameters, (6) i wy _ 18. (@). @ Waite the differonce between costa “TR thd’cost estimating. (8) (i) Write basic steps in cost omer ®) (b) Calculate prime cost, fact pa iS cost, total cost and selling price por item from the cal me me for the year 2012-13, Cost of raw material in ag ad 01.04.2012 - Rs 25,000 Raw material parchgsed, : - Rs 40,000 Direct labour cost, G)* Rs14,000 Direct expensed - Rs 1,000 Factory/work ovePKeads + Rs 9,750 Administrative Serene - Rs 6,500 oWeeae hein bvicn eens - Rs 3,250 __ Number of items produced - 650 Cbkt of raw material in stock as on 31.03.2013 = Rs 15,000 “Not Profit of the itoms is 10 poreont of the total cost of the product. 10%) (What are the three methods used in conceptual Cost estimation? Explain any two methods briefly. © (i) Write the data requirements and sources of information for cost estimation. ® Or (Grow With Us : 2 ( eeeb) 5. fa) ) @ ai) Downloaded From www.rejinpaul.com In a manual operation, observed time for a cycle of operation is 0.8 minute and the rating factor as observed by the timo study engincer is 125%. All allowances put together is 15% of normal time. Estimato tho etandard time. 8) In a manufacturing process the observed time for one eycle of operation is 0.75 minute. Thé rating factor is 110%, The following are the various allowances as the percentage of normal time. Personal allowance = 3% Relaxation allowance = 10% a Delay allowance = 2% x Estimate the standard time (a) . A Pslot is to he cut in a CT. slab as shown in Fig. given helow/Rsti the machining time. Take cutting speed 25 m/min, feed is 0.25 mmi/rev. Dia of cutter for channel milling is 80 mm. ~ y No? component wath Calculate the mack; . required to produce one piecs of the ven below starting from f 25 mm bar. The silatle following data in i Por turning < Cutting speed Phe m/min. Feed = Dept 4 mamiev. of ctith= 2:5 mm/per pass For thréad cutting : _ (Grow With Us