BO CO THC TP TT NGHIP

LI M U
Ngy nay, c th gii ni chung v Vit Nam ni ring ang chuyn mnh i
ln, pht trin m ra mt bc ngoc mi. Vi vic gia nhp t chc quc t
WTO l mt thnh vin chnh thc v nhng bc tin xa hn vi nn kinh t nc
nh. Mt khc cc quy lut ca nn kinh t th trng lun vn ng, c bit l
quy lut cnh tranh i hi mi doanh nghip mun tn ti, pht trin phi tm
bin php ng vng, khng nh v tr ca doanh nghip mnh trn th trng. Ti
a ha li nhun l ch n ca mi doanh nghip. lm c iu doanh
nghip phi c s qun l tt v ngun vn, nhn lc, vt lc, c bit l cng ngh
tay ngh ca cn b k s trong cng ty l n by gip doanh nghip
t c mc tiu ca mnh ra.
Nhn thc tm quan trng ca khoa hc k thut, cng vi s mong mun
hc hi kinh nghim thc t, chng em c cng ty phn cng tham gia thi cng
t i n iu khin trm bm. Sau 4 tun thc t p, c s hng dn t n tnh ca
cc anh trong xng, chng em a bit c cch c bn v k thut, cng nh
thc hnh lp t v kim tra cc thit b lin quan. ti thc tp ca chng em l
Thit k thi cng t in iu khin nh my cp nc Lam Sn (Thanh
Ha).
Bo co gm 4 chng:
Chng 1: c im v tnh hnh cng ty TNHH k thut Sao Mi.
Chng 2: Tng quan v PLC Schneider.
Chng 3: Thit k v thi cng t in iu khin nh my
cp nc Lam Sn.
Chng 4: Nhn xt v kin ngh.
L sinh vin ang trong qu trnh ngi trn ging ng v t i thc t ln
ny thi gian ngn, do vy bi bo co ln ny em vit cn nhiu thiu st. V vy,
em mong qu thy c trong b mn thng cm.
Cui cng, em xin gi li cm n su sc n ban lanh o cng ty, cn b
k s cng ty NOVAS, ton th cc anh ti xng lp rp cng ty a tn tnh gip
, to iu kin em hon thnh t thc tp tt nghip ln ny.
Nng, ngy 15 thng 1 nm 2016
Sinh vin thc hin
TRNG MINH HNG
SVTH: TRNG MINH HNG

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CHNG 1.
C IM V TNH HNH CNG TY TNHH
K THUT SAO MI
1.1 S RA I V PHT TRIN CA CNG TY TNHH K THUT SAO
MI.
u nm 2005 p ng nhu cu khch quan v s pht trin ca t nc
ni chung cng nh TP Nng ni ring, cng ty TNHH k thut Sao Mi c
thnh lp theo quyt nh ca s k hoch s 3202002160 cp ngy 02/03/2005.

Tn n v : Cng ty TNHH k thut Sao Mi.

Tn giao dch : NOVAS.
Tr s chnh : 354 in Bin Ph - Thanh Kh - Nng.
S ti khon : 26020029. Ti ngn hng ABC chi nhnh Thanh Kh

Nng.
in thoi: 05113.736909 Fax: 05113.736789.
Email :Contact@novas.com.vn
Ma s thu : 0400487331.
Hnh thc s hu vn : Cng ty TNHH hai thnh vin tr ln.
Lc mi thnh lp tr s ca cng ty ng ti 105B Nguyn Lng Bng

Nng. C i ng cn b gm 7 ngi, trong 5 trnh i hc, 2 trnh

trung cp. V vy kh khn l iu khng th trnh khi. Bng cc chin lt t
chc qun l v s nng ng sng to ca tt c cc thnh vin, cng ty a t
c nhng thnh tu ng k trong hot ng sn xut kinh doanh, cng ty a
tng bc ng vng v doanh s lin tc ngy cng tng, i ng cn b k thut
lnh ngh ngy cng ng, th trng tiu th ngy cng m rng. Cng ty tr
thnh nng ct v cng nghip t ng ha thit b ca thnh ph v ca t nc.
1.2 CHC NNG V NHIM V CA CNG TY TNHH K THUT SAO
MI.
1.2.1.
-

Chc nng.
H thng tch hp iu khin ton din.
M hnh hin thc o.
H thng qun l sn xut ti u.

SVTH: TRNG MINH HNG

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1.2.2.
-

Dch v bo tr.
Kinh doanh thit b t ng ha.
Nhim v.
Khai thc c hiu qu kh nng tim tng ca doanh nghip, nng cao hiu

qu sn xut nng lc hin c, m rng hot ng sn xut kinh doanh.

T chc hot ng sn xut kinh doanh ng ngnh ngh a ng k, chu

trch nhim v hot ng sn xut kinh doanh ca cng ty trc php lut.
S dng bo ton v pht trin cc loi vn, ti sn c s vt cht k thut,
xy dng chin lt k hoch di hn, trung hn, lp cc phng n u t,
lin doanh lin kt vi khch hng trn c s lin doanh, lin kt, cng c

li.
- Gp phn gii quyt vic lm cho ngi lao ng.
1.3 NHNG THUN LI V KH KHN CA CNG TY TNHH K THUT
SAO MI.
1.3.1. Thun li:
- V mt kinh doanh ca cng ty l mt li th v hin nay nhiu cng trnh
cung cp v lp t h thng t ng ha c rt nhiu khch hng quan
-

tm cho nhu cu cn thit ca h.

Mt khc, doanh nghip c i ng cn b qun l, cn b chuyn mn k
thut, cng nhn c tay ngh cao v b dy kinh nghim ln do s gp

phn to nn hiu qu kinh doanh ca doanh nghip.

Nh c s ch o v iu hnh ca nh nc, cc ch trng chnh sch u
ai ca chnh ph a to c ng lc v nim tin doanh nghip xy

1.3.2.
-

dng chin lt, pht trin lu di trong ngnh ngh kinh doanh.
Kh khn:
V l doanh nghip t nhn nn c nhiu hn hp.
i th cnh tranh trn th trng ngy mt tng nn vic chim lnh th
trng v tiu th hng ha cng b hn ch.
Cuc khng hong kinh t a c nh hng xu nht nh n nn kinh t
nc ta nh lin tc bin ng v gi c, lm pht, gy tn tht ln cho nn
kinh t t nc ni chung v tng doanh nghip ni ring.

SVTH: TRNG MINH HNG

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CHNG 2.
TNG QUAN V PLC SCHNEIDER.
2.1. TNG QUAN V PLC SCHNEIDER.

SVTH: TRNG MINH HNG

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Hinh 2.1: Plc Schneider

2.1.1.

Cu trc ca PLC

(Programmable Logic Controller gi tt l PLC)

V c bn PLC c th c chia lm 5 phn nh sau:
1.
2.
3.
4.
5.

Giao din u vo (INPUT).

Giao din u ra (OUTPUT).
B x l trung tm (CPU).
B nh d liu v chng trnh (MEMORY).
Ngun cung cp cho h thng (POWER SUPPLY)

PLC

Giao din u vo (input)

CPU

B nh

SVTH: TRNG MINH HNG

Power supply

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Giao din u ra (output)

BO CO THC TP TT NGHIP

Hinh 2.2: Cu trc c bn ca PLC.

Ngun cung cp (Power Supply) bin i in cung cp t bn ngoi thnh
mc thch hp cho cc mch in t bn trong PLC (thng thng l
220VAC 5VDC hoc 12 VDC).
Phn giao din u vo bin i cc i lng in u vo thnh cc mc
tn hiu s (digital) v cp vo cho CPU x l.
B nh (Memory) lu chng trnh iu khin c lp trnh bi ngi
dng v cc d liu khc nh c, thanh ghi tm, trng thi u vo, lnh iu
khin u ra,... Ni dung ca b nh c ma ha di dng ma nh phn.
B x l trung tm (CPU) tun t thc thi cc lnh trong chng trnh lu
trong b nh, x l cc u vo v a ra kt qu kt xut hoc iu khin
cho phn giao din u ra (output).
Phn giao din u ra thc hin bin i cc lnh iu khin mc tn hiu
s bn trong PLC thnh mc tn hiu vt l thch hp bn ngoi nh ng
m rle, bin i tuyn tnh s tng t....
Thng thng, PLC c kin trc kiu module ha vi cc thnh phn chnh
trn c th c t trn mt module ring v c th ghp vi nhau to thnh mt
h thng PLC hon chnh.

2.1.2.

Hot ng ca PLC
Hnh 2.3 di l lu thc hin trong PLC, trong 2 phn quan trng

nht l thc hin chng trnh v cp nht u vo. Qu trnh ny c thc hin
lin tc khng ngng theo mt vng kn gi l scan hay cycle hoc sweep. Phn
thc hin chng trnh gi l program scan ch b b qua khi PLC chuyn sang ch
Program.
Cp in cho PLC

Khi to

Phc v yu cu t cng truyn

Thc hin chngX
trnh
l thi gian
Cp
qut
nht cc u vo ra
Kim tra ni b

SVTH: TRNG MINH HNG

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Hinh 2.3:Lu thc hin trong PLC.

2.1.3.

Gii thiu v Compactlogix 1769 L32E

Hinh 2.4: Cu trc mt b CompactLogix 1769 - L32E

Compactlogix L32E l mt dng PLC ca hang Rockwell l gii php iu
khin cho nhng h thng trung bnh v nh, nhng ng dng yu cu Input,
Output, kt ni mng, iu khin s chuyn ng.
Mt h thng n gin c th bao gm mt PLC, 1 bank I/O modules v
DeviceNet Communication. H thng phc tp hn c th bao gm nhiu
PLC giao tip vi nhau qua mng v c th trao i d liu vi nhau.
Compactlogix l s la chn l tng cho nhng h thng ring l hoc
nhng h thng iu khin kt ni qua mng EtherNet/IP, ControlNet hoc
DevideNet.
Mt s c tnh k thut ca PLC CompactLogix L32E v cc Modules:
TT

Tn modul

Hinh nh

SVTH: TRNG MINH HNG

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c im

BO CO THC TP TT NGHIP
1

1769 CPU

Truyn thng bng RS232 v

L32E

Etherner/IP.
Tc x l ca CPU cao.
B nh 750kb, h tr Card nh
1784-CF64/CF128.
C kh nng ghp ti a 16
modul I/O s m rng.
C 6 Task iu khin.
i km vi pin Lithium-1769
BA

1769

in p ng vo 85-265 VAC.
in p ng ra 24 VDC
Dng in nh mc: 1A ti

Power

Supply PA2

24VDC; 2A ti 5 VDC

32 ng vo DC 24V.
La chn ng vo loi sinking

1769 DC Input
IB32

hoc sourcing.
in p hot ng: 1030 VDC
ti 30oC ; 1026,4 VDC ti
60oC
Dng in nh mc 170mA ti
5,1VDC
Cch ly quang vi ng vo
trnh hin tng ngn mch.
C 32 n bo trng thi ca 32
ng vo.

SVTH: TRNG MINH HNG

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4

1769

32 ng ra DC 24V.
Ng ra loi sourcing.
in p hot ng: 20,426,4

DC

Output OB32

VDC.
Dng in nh mc: 300mA
ti 5,1 VDC.
Cch ly quang vi ng ra trnh
hin tng ngn mch.
C 32 n bo trng thi ca 32
ng ra.

1769

C 4 ng vo Analog dng vi

Analog

Input IF4

sai hoc n cc.

Tm pht hin 0-20mA, 420mA;

0-10V,0-5V,1-5V,

10V.
Dng in nh mc: 145mA
ti 5,1V; 125mA ti 24V.
phn gii: 14bits (n cc)
v 14bits vi bit du (Lng
cc).

1769

C 2 ng ra Analog dng n

Analog

Output OF2

cc.
Tm pht hin t: 0-20mA, 420mA, 0-10V, 0-5V, 1-5V, 10
phn gii: 14bits (n cc)
v 14bits vi bit du (Lng
cc).
Dng in nh mc: 120mA.

SVTH: TRNG MINH HNG

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2.2. TNG QUAN V RSLOGIX 5000.

2.2.1. Gii thiu v RSLOGIX 5000.
Rockwell Automation a gii thiu v pht trin Kin trc tch hp h thng
(Integrated Architecture -IA) mnh m trong vi nm tr li y. Theo , ton b
h thng t ng ha trong m hnh nh my sn xut c t chc thnh mt kin
trc tng th t lp thit b trng, thit b iu khin n cc lp thng tin qun l
kinh doanh. Trc khi i vo tm hiu cc phn mm ca Rockwell, ta cn hiu c
bn v kin trc ny, c 3 im quan trng ca kin trc tch hp ny l:
Logix Platform: Ton b lp iu khin c tch hp thnh mt nn tng
chung m Rockwell gi l Logix
Factorytalk Platform: Ton b lp thng tin trong h thng t ng ha c
tch hp thnh mt nn tng chung gi l Factorytalk
Ethernet/IP: Khng cn nhiu loi mng cng nghip na. Mt mng
Ethernet/IP cho ton b kin trc iu khin, t I/O n cc my tnh.
Theo kin trc tch hp, ton b lp iu khin (Logix) gm cc b PAC ch
yu l Controllogix v Compactlogix. V phn mm duy nht lp trnh, cu hnh
cho ton b lp Logix ny chnh l Rslogix 5000. Ngha l ta ch cn mt phn
mm duy nht cu hnh cho ton b lp Logix (Compactlogix, Controllogix)
2.2.2.

Ci t phn mm RSLOGIX 5000.

Yu cu v phn cng (khuyn dng) pht huy ti a hiu nng:

Intel Core i5 2.4GHz processor
8 GB RAM
cng trng 20GB
DirectX 9 graphics device with WDDM 1.0 or higher driver
H iu hnh h tr:

Microsoft Windows 7 Professional (64-bit) with Service Pack 1

Microsoft Windows 7 Home Premium (64-bit) with Service Pack 1
Microsoft Windows 7 Home Premium (32-bit) with Service Pack 1
Microsoft Windows Vista Business (32-bit) with Service Pack 2
Microsoft Windows XP Professional with Service Pack 3
Microsoft Windows Server 2008 R2 Standard Edition with Service Pack 1

SVTH: TRNG MINH HNG

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Microsoft Windows Server 2008 Standard Edition with Service Pack 2
Microsoft Windows Server 2003 R2 Standard Edition with Service Pack 2
Kinh nghim c nhn s dng trn h iu hnh Windows 7 Pro 64 bit rt n nh.

a/

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b/
Hinh 2.5a v b: Tng quan chng trinh Rslogix 5000
1. Trong chng trnh Rslogix 5000, cc Routine l ni vit chng trnh. Khi
lp trnh, ngi vit phi t chc cc Routine, Program, Task sao cho d
qun l.
2. Khu vc vit chng trnh, l ni g cc lnh.
3. Thanh cng c, ni ly cc lnh vit chng trnh.
n y, cc bn th bt tay vit cho mnh chng trnh u tin.

SVTH: TRNG MINH HNG

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Hinh 2.6: Kt ni thit bi ngoi vi

Hinh 2.7: Ngn ng l p trinh Lader

SVTH: TRNG MINH HNG

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Ngn ng Nn s dng cho

Ladder

X l Logic nh iu khin ON/OFF

X l logic phc tp, Discrete Control
Chng trnh dng cho bo tr, sa cha my
Motion

FBD

iu khin qu trnh (Process Control)

Loop Control
Cc tnh ton iu khin theo mch vng (nh PID)
Drive Control

SFC

ST

Batch Control
My trng thi
Cc dng iu khin tun t tng bc, bc sau ph thuc bc
trc
Tnh ton cc php ton phc tp
Tnh ton tra bng phc tp
X l truyn thng ASCII,

SVTH: TRNG MINH HNG

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CHNG 3.
THIT K V THI CNG TRM BM NC THI HC2
3.1. THNG TIN D N
Tn d n : D n u t c s h tng u tin TP Nng.
Gi thu B15b : M rng h thng thot nc ti Qun Cm L.
Hng mc : Trung tm iu khin v t in; iu khin 6 trm bm.
Ch u t : S giao thng vn ti Thnh Ph Nng.
Qun l d n : Ban qun l d n u t c s h tng u tin Nng.
T vn d n : Black & Veatch International (M).
Nh thu chnh : Tng cng ty xy dng Bch ng.
a im : Qun Cm L - TP Nng.
3.2. M T S B D N
Gi thu B15b m rng h thng thot nc ti Qun Cm L : Hng mc
trung tm iu khin v t in iu khin cc trm bm gm 2 phn chnh
l phn trung tm iu khin v phn t in iu khin cho 6 trm bm.
Trung tm iu khin c chc nng gim st, iu khin v thu thp d liu
(SCADA) ca 6 trm bm ni trn cng nh c th m rng gim st,
iu khin cc trm bm nc thi khc trn a bn thnh ph Nng.
Trung tm iu khin gm 1 my tnh Server, 1 my tnh Client c cu
hnh theo cu trc Server Client v 1 my in mu. My Server c kt ni
trc tip n cc b iu khin ca cc trm bm qua ng truyn
MegaWan, my Client kt ni n my Server gim st, iu khin v thu
thp d liu t cc trm bm.
T in iu khin cc trm bm: mi trm bm c iu khin bng mt
b iu khin PLC v mt mn hnh cm ng iu khin ti ch, cc PLC
ny kt vi cng Ethernet cho php kt ni vo mng Wan chung vi my
Server.
Mi trm bm c 3 bm.
Chi tit v hot ng ca h thng xem trong cng thit k chi tit h
thng.
3.3. PHM VI CNG VIC CN GII QUYT
Thit k chi tit h thng
Trnh duyt cc thit k chi tit v cc thit b c chn theo ng thit k.
Cung cp thit b v phn mm theo bin bn a c ph duyt.
Cung cp t in iu khin 6 trm bm.
Thi cng h thng tip a cho 6 trm bm.
Lp t cc thit b phng iu khin v t in iu khin 6 trm bm.
SVTH: TRNG MINH HNG

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Ci t phn mm iu khin cho cc trm bm v trung tm iu khin. Kt
ni trung tm iu khin vi 6 trm bm.
Chun b y cc ti liu hng dn vn hnh v h s hon cng sau khi
hon thnh.
3.4. THIT K CHI TIT H THNG IN IU KHIN TRM BM NC
THI, TRUNG TM GIM ST, IU KHIN V THU THP D
LIU(SCADA).
3.4.1. M t chung :
H thng gim st, iu khin v thu thp d liu gm 3 phn chnh:
-

Phn iu khin gim st, thu thp d liu ti cc t in iu khin ca mi

trm bm.
Phn mm SCADA gim st, iu khin v thu thp d liu chung cho ton
b h thng c lp t ti trung tm iu khin.
Phn ng truyn kt ni v truyn d liu gia cc trm bm, gia trm
bm v trung tm iu khin.

3.4.2. M t chi tit:

3.4.2.1.
Phn iu khin, gim st v thu thp d liu ti cc t in iu
khin ca mi trm bm:
3.4.2.1.1. Ch iu khin:
Ti mi trm bm c 3 ch iu khin chnh l bng tay,t ng v ch
dng bm,c th nh sau:
- Ch bng tay: iu khin cc bm bng cch nhn nt nhn trn mt t
khng ph thuc vo b iu khin PLC. Bo v dng bm bng b cm
bin in cc.
- Ch t ng: Cc bm c iu khin chy/dng, chuyn bm t ng
theo mc nc ci t, theo chng trnh iu khin ca b PLC. (Ngoi ra:
ch t ng khi trm bm sau khng hot ng th cc trm bm u
dng s t ng ngng theo ch lin ng c ci t.)
- Ch ngng bm: cc bm ngng lm vic hon ton.
3.4.2.1.2. Cc nhm d liu c gim st v ci t:
3.4.2.1.2.1.
Dng in.
o Dng in cc bm ang hot ng.
3.4.2.1.2.2.
Mc nc.
o Cnh bo mc nc cao nht, thp nht v nc chy trn bng cc dng
cnh bo trn mn hnh hin th v n led trn mt t.
3.4.2.1.2.3.
Lu lng, th tch.
o Lu lng ca trm bm ti thi im gim st.
3.4.2.1.2.4.
Cng sut, nng sut bm
o Cng sut nh mc tng bm (c th ci t), cng sut thc t ang vn
hnh.
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o H s cng sut cc bm (c th ci t).
o in nng tiu hao trong ngy ca trm bm: c tnh ton tng i da
vo tng in nng tiu th ca cc bm.
3.4.2.2.
Phn iu khin v thu thp d liu ti trung tm:
3.4.2.2.1. Tng quan h thng
- Ti my tnh ca phng iu khin trung tm c ci t mt b phn mm
SCADA, phn mm ny c giao din gm mt trang tng quan v cc giao
din ca mt trm bm.
- Phn mm vi trang tng quan l s ca h thng ca trm bm c t
trn nn bn m t ton b h thng, trn c th quan st c ton b
h thng, c th quan st cc trm bm no ang hot ng, trm bm no
gp s c bng hnh nh v mu sc : bm chy c th hin bng mu
xanh, bm dng c th hin bng mu v bm li c th hin bng
nhp nhy vng. Khi r chut n v tr hnh nh ca mt trm bm th s th
hin ra nhng thng s chnh sau:
o Tng lu lng, cng sut ca trm bm tnh n thi im hin ti.
o S my bm ang hot ng.
o Tng gi chy ca tng bm.
o Mc nc hin ti ca ging bm.
- Trn trang tng quan ca h thng c th kch chut vo mt biu tng ca
trm bm i n trang chi tit ca trm bm .
3.4.2.2.2. Chi tit tng trm bm.
3.4.2.2.2.1.
Trang mn hinh chnh.
Trang mn hnh chnh: l mt hnh nh m phng trm bm tng ng vi
s lng bm ca trm , th hin mt s thng s sau:
Thi gian tht ti thi im hin ti.
Mc nc ca bm.
Lu lng dng nc vo trm bm(1/s).
Lu lng dng nc ra khi trm bm(1/s).
Thi gian bm hot ng ca tng bm(h) ( tnh n thi im hin ti).
Tng s ln khi ng ca tng bm ( tnh n thi im hin ti).
Tng lu lng bm tnh n thi im hin ti (m3).
Biu tng trng thi chy/ dng/ li ca tng bm vi mu sc khc nhau:
chy - mu xanh, dng mu , li nhp nhy vng/.
Biu tng cho bit mc nc ca trm bm bng mu xanh nc bin.
Biu tng trng thi tng mc nc chy/ dng ca 1 bm, 2 bm, 3
bm..., mc nc thp, mc nc trn.(Theo thng s ci t t b cm bin
mc nc kiu chm).
Cc biu tng nhp nhy vng th hin cc bo ng.
3.4.2.2.2.2.
Trang mn hinh ph:
Trang cnh bo :
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Lit k cc bo ng ca mt trm bm nh :
Mc nc trn, cao, thp( vi s liu c th vi mc v thi gian).
S c bm: bm qu ti: bm qu nhit, dng in cao so vi nh mc,
bm khng ln p ( c s liu v thi gian).
C ngi xm nhp trm bm ( c thi gian).
S ln khi ng qu nhiu trn mt gi.
Mt kt ni n trm bm ( do s c v ng truyn d liu hoc trm
bm mt in hon ton).
S c ngun cung cp ( li chung t b bo v a tn hiu v c th do
ngc pha, mt pha, tt p hoc qu p).
Li v khi ng bm : do b khi ng bm bo tn hiu v.
p sut tuyn ng nng cao.
Cnh bo thi gian bo tr bm ( c ci t).
Bo ng mc trn.
Cc ng c tnh:
Cc ng c tnh c v v lu li trong 30 ngy ( tn sut ly mu l 1
pht).
Mc nc ti trm/b.
Dng in ca tng bm.
Lu lng vo ging.
Th tch bm.
p sut tuyn ng nng chnh.
Cc bo co:
C th la chn bo co theo tng ngy, tun, qu, thng hoc nm c lu
dng file .xls . T file excel ny c th truy xut sang cc dng khc nh. pdf
(cn phn mm h tr) hoc .doc.
C th la chn mt hoc nhiu thng s bo co:
Tng lu lng ca trm bm.
Tng thi gian hot ng mi bm tnh n thi im hin ti.
S ln khi ng.
Lu lng trung bnh vo/ ra trm bm.
Lng in tiu th ca trm bm.
3.4.2.2.2.3.
Tnh nng iu khin t xa
Phn mm c th iu khin t xa cc trm bm ti phng iu khin trung
tm: chy/dng bm, thay i cc thng s vn hnh, cp nht thay i chng
trnh v d liu.

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Lu : Trng hp t in trm bm ang bo tr th khng iu khin t xa
c.
3.4.2.2.2.4.
Phng thc truyn d liu gia trm bm v trung tm
iu khin.
Cc trm bm v trung tm iu khin c lin kt vi nhau qua ng
truyn vi d liu MegaWan. y l mt mng ring o c thu ring ng
truyn d liu cao, bo mt, khng cho php truy cp trc tip t xa n cc
trm bm qua mng internet.
3.4.2.2.3.
Kh nng m rng ca h thng SCADA
- D dng nng cp cc trm bm c v a vo h thng ( thay b FMC ang
c bng b PLC tng ng vi thit k ca h thng).
- D dng kt ni vi cc trm bm ang dng PLC ca cc hang sn xut
khc nhau thng qua chun kt ni m OPC v ng truyn MegaWan.
- C th d dng thm cc trm bm mi vo h thng ( ti a ti 80 trm
bm), iu kin l cc trm mi phi c thit k tng t nh cc trm
ang hot ng.
- C kh nng gim st v bo co mi lc mi ni thng qua mng internet
(cn mua thm gi phn mm gim st qua mng internet).
3.5. THUYT MINH THIT K V CC THIT B CHNH S DNG TRONG
TRM BM
3.5.1. Cn c thit k
Thit k in cho cc trm bm c thc hin theo cc tiu chun sau:
- Tiu chun ca y ban k thut in quc t IEC.
- TCVN 4756 : 1989 Quy phm ni t v ni khng cc thit b in.
3.5.2.
Phn thit k chung
3.5.2.1.
Quy nh v phn pha
- i vi cc thit b in 3 pha 4 cc : Cc pha c phn theo th t L1,
L2, L3, N theo th t ln lt l pha A, B, C trung tnh. Th t mu ln lt
l , Vng, Xanh, en.
- Dy tip a cho thit b c nh du l mu xanh l _ vng.
3.5.2.2.
Phn t in.
- Chiu cao ti a ca t l 2100 mm, chiu su ti thiu l 550 mm, b rng
mi ngn ti thiu l 600 mm.
- Khong cch ti thiu t mt y t n sn l 100mm, c b tr cc l lun
cp v c cc roan cao su chng cn trng xm nhp.
- Chn t c khoan cc l nh v t ln trn cc b b tng bng bulong.
- Pha trn t b tr cc mi dc v hai bn trnh nc ma, v b tr sn
cc mc d dng cho vic vn chuyn, cu, lp.
- V t in c lm bng thp khng g SUS 316 dy 2mm.
3.5.2.3.
H thng thanh ci
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-

Ton b h thng t in cho cc trm bm u c b tr cc thanh ci cho

phn ngun tng, thanh ci c lm bng ng c kch thc l 20*5mm.
- Mi t u c 4 thanh ci cho cc pha A, B, C, N chiu di cc thanh ty
thuc vo mi t.
- Cc thanh ci u c gn trn cc bch s cch in v gn trn mt t
theo chiu ngang, c bc bi ng c cch in che chn an ton.
3.5.2.4.
Phn u dy trong t in
- Ton b dy in dng u ni trong t in l loi dy ng c v bc
cch in PVC, tit din dy ty thuc vo dng lm vic mi thit b.
- Cc u dy u c gn s v k hiu tng ng vi chc nng lm vic
ca n.
3.5.2.5.
Cc p t mt MCCB, MCB, CB.
- Cc MCCB dng cp ngun cho trm bm ca hang Schneider, ty thuc
vo dng lm vic mi trm bm m b tr cc p t mt vi dng nh mc
khc nhau.
- Cc MCB cp ngun cho ng c bm ca Schneider chuyn dng cho ng
c, dng lm vic ca cc MCB ty thuc vo cng sut mi ng c.
- Cc CB cp ngun 1P + N cho cc thit b trong t in cng l dng sn
phm ca Schneider, tt c cc CB dng loi c dng lm vic 10A.
- Tt c cc MCCB, MCB, CB trn u p ng c tiu chun quc t IEC
947 v cc tiu chun khc tng ng.
3.5.2.6.

Cc n tn hiu.

Ton b n tn hiu v nt bm dng trong cc trm bm l dng sn phm

XB7 ca Schneider, mu sc tng n v nt bm c quy nh nh sau :
- Tn hiu bo lm vic : mu xanh.
- Tn hiu bo li : mu vng.
- Tn hiu bo dng : mu .
3.5.2.7.
Cc ch hin th
- Ton b cc b hin th nh : hin th in p, dng in, mn hnh dng loi
lp ngm bng, c b tr trn b mt ca trong t.
- B hin th dng in ca cc ng c dng b hin th s ca Autonics,
ngoi tnh nng hin th dng in cn tnh nng chuyn i dng in xoay
chiu 0 5A sang di o 4 20m ADC a v b iu khin PLC.
3.5.2.8.
Bo v k thut s ng c
- Tt c cc ng c ca trm bm u c bo v bi b bo v k thut s
ng c. Cng sut v dng lm vic ca mi b bo v k thut s ty
thuc vo cng sut ng c. i vi ng c c dng bo v ln hn 60A
th b bo v k thut s c lp thm cc b bin dng h thp dng
in bo v.

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-

B bo v k thut s ng c c chc nng bo v chng mt pha, o pha

v kt roto.
3.5.2.9.
Ch khi ng
- i vi cc ng c c cng sut t 11kw tr xung th khi ng trc tip.
- i vi cc ng c c cng sut trn 11kw th khi ng bng b khi
ng mm Soft Starter ca Schneider. Ty thuc vo cng sut mi ng
c m chn cc b Soft Starter c cng sut khc nhau.
- Vic khi ng cho cc ng c dng Soft Starter l khi ng tng cp, 1
b Soft Star khi ng ln lt cho tng ng c.
3.5.2.10.
Cm bin mc kiu chim
- Cm bin mc kiu chm dng loi LTU501 0 ~ 10m ca Flygt, di o 0
10m tng ng u ra 4 20m ADC. C kh nng kt ni b iu khin
PLC.
- Cm bin kiu chm c lp trong ng thp khng r SUS 316 ng knh
D=100 mm, pha di ng c bt y, khoan l v bc li trnh cc cht
thi chui vo.
3.5.2.11.
Cm bin mc kiu in cc
- B o mc bng r le kiu in cc chng chy bng tay, s dng loi 05
in cc dng 61F G3 ca Omron.
- Cc in cc c lp trong ng thp khng r SUS 316 ng knh D = 100
mm, pha di ng c bt y, khoan l v bc li trnh cc cht thi
chui vo.
3.5.2.12.
R le bo v ngun
Ngun in cung cp cho cc trm bm c bo v bi b r le bo v ngun,
chng o pha, qu p, st p ca Schneider.
3.5.3. B iu khin lp trinh v modem
3.5.3.1.
B iu khin lp trinh
Tt c cc trm bm trong tiu hp phn B15b ti mi v tr u b tr cc b
iu khin lp trnh PLC i km vi n l mt b phn mn hnh iu khin v
hin th, thc hin cc chc nng sau:
-

Chn cc ch chy bm.

iu khin chy dng cc bm.
Hin th trng thi bm.
Hin th lu lng.
Thi gian chy bm.
p lc ng ng.
Mc nc trong trm.
Bo trn trm bm.
Kt ni v gim st cc trm bm v phng iu khin trung tm thng qua
cc modem mng MegaWan.

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-

B iu khin lp trnh PLC c chn y l b 1769 - L32E ca

Rockwell vi mt s thng s c im nh sau:
- B nh ngi s dng 750 KB.
- B nh m rng 64 MB.
- Trang b 1 cng Ethernet/IP v 1 cng RS232.
- S modun c th m rng ti a l 16 modun.
3.5.3.2.
Mn hinh cm ng
Cng vi b PLC l b mn hnh cm ng 2711P T6C20D :
-

Loi cm ng mu vi phn cm ng rng 5,5 inches.

B nh RAM 64KB.
Cng truyn thng gm 1 cng Ethernet v 1 cng RS232.
Ngun cp 24VDC.

3.6. GII THIU MT S THIT B TRONG TRM BM.

3.6.1. B khi ng mm ATS48D38Q

Hinh 3.1 : B khi ng mm ATS48D38Q.

Thng tin chi tit sn phm
o
o
o
o
o
o
o
o
o
o

Soft starter ATS48D38Q

B khi ng mm
Dng in nh mc: 38A.
Dng in cho php : 28.5A.
in p cho php : 230 415 V
Tn s : 50 - 60 Hz.
S dng cho ng c: 3 pha 230V/ 9 kW
S dng cho ng c: 3 pha 400 VAC/ 18.5kW.
Khi ng v dng mm bng phng php momen TCS.
ng dng:

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o
o
o
o
o
o
o
o
o
o
o
o
o
o

Bm, qut.
My c qun tnh ln.
4 ng vo tip im.
2 ng ra tip im.
3 ng ra Relay.
1 ng ra analog 4-20mA.
Bo v qu nhit cho ng c.
Bo v qu ti, non ti vi ngng bo v.
Bo v trng hp Roto b kha, iu khin chiu quay (th t pha).
a ci t sn cc thng s khi ng quay.
Ci t thng s qua mn hnh tch hp sn hoc phn mm Powersuite.
Khi ng v ham nhiu ng c (dng ni tng).
Tch hp giao tip mng Modbus.
Giao tip mng kiu FIPIO, Profibus DP, DeviceNet, Ethernet.
Trng lng: 5.00 kg.
Kch c: W x D x H: 160 x 260 x 190.

Vi gii php iu khin momen TCS c cp bng pht minh c quyn

ATS48 l mt gii php l tng cho mt h thng my, yu cu kh nng iu
khin hon ho qu trnh khi ng v ham theo phng php iu khin
momen TCS cho h thng my bm. ATS48 hn ch tn hao nng lng v
gim pht nng cho ng c, bo v qu nhit, qu ti, non ti cho ng c,
ngoi ra ATS48 d dng tch hp vo cc h thng t ng ha cho cc ng
dng t di cng sut 4 n 1200kw, ci t sn cc tham s ngm nh khi
ng ngay. Tch hp nhiu chc nng v giao tip truyn thng.
o B khi ng v dng t 17A n 1200A.
o in p cung cp t 220 n 415 VAC.
3.6.2. Khi ng t 3 pha, aptomat:
3.6.2.1.
Khi ng t

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Hinh 3.2: Khi ng t 3 pha.
Khi ng t l kh c in dng iu khin t xa vic ng, ct, o
chiu quay v bo v qu ti ng c in xoay chiu v r le nhit, lp trong
cng mt hp.
o Khi ng t c mt cng tc t gi l khi ng t n, thng dng
iu khin ng ct ng c in.
o Khi ng t c 2 cng tc t gi l khi ng t kp, dng khi
ng, iu khin o chiu quay ng c in.
3.6.2.2.

Aptomat

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Hinh 3.3: Aptomat.

3.6.3.

B iu khin mc nc : 61F- 3G

Hinh 3.4: B iu khin mc nc : 61F- 3G

Cng dng :
B iu khin mc cht lng 16F, dng iu khin bm t ng .
-

Tin li cho loi cht lng dn in.

Thch hp cho h thng bm t ng cp thot nc hay dung dch.
bn, tin cy cao, trnh c cc nhc im ca h c hc.
u o l cc thanh kim loi ( electrodes) chnh l cc thanh in cc c
nhng trong b cha cht lng. Cc thanh in cc ny thng c lm
bng r hoc hp kim titan dng cho cht lng n mn, 1 b tip im r le
u ra (s lng ty loi) : 5A, 250VAC Ch th: n LED
o Ngun: 110/220 hoc 120/ 240 VAC.
o 61F G3 AC110/220 : iu khin cp x nc 2 mc ON OFF, bo
ng mc thp, cao.

o
o
o

Cu to :
B iu khin cp thot nc 61F G3 gm 5 cc.
Ngun cp : 110 -220 VAC.
in p cc : 8 VAC.

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o
o
o
o

Khong cch ni in cc: 1km.Max.

Ng ra : cng tc 5A, 220 VAC ( thun tr).
Nhit lm vic : -10C 55C
Tui th : in : 5000000 ti thiu.

C : 5000000 ti thiu.
3.6.4.

H thng n bo hiu va nut nhn

n bo hiu cc ch lm vic cho ngi vn hnh.n mu xanh cho

bo ch lm vic bnh thng, n mu vng bo hiu ch li (s c), n
mu cho bit h thng dng ng c.

a/

b/

Hinh 3.5. Cc loi n bo hiu(a) v nt nhn (b)

3.6.5.

Hinh nh cc thit b khc c trong t in :

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Hinh 3.6: B bo v k thut s EOCR DS3_T

Hinh 3.7: B chng st 4 cc (15688)

Hinh 3.8: B chng st 1 pha + N

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Hinh 3.9: Thit b chng dng r.

Hinh 3.10: Thit b chng st ng dy in thoi.(UTBSA)

V mt s thit b cn thit khc.
3.7. CC HNH NH T TRM BM.
Ngoi vic c tm hiu cc thit b, cch vn hnh trn l thuyt cc trm
bm, chng em cn c tham quan, xem xt cc thit b v cch vn hnh ngoi
thc t nhm cng c li cc kin thc trn l thuyt a c hc,sau y l nhng
hnh nh thc t chng em quan st thc hnh :

SVTH: TRNG MINH HNG

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CHNG 4.
NHN XT V KIN NGH.
4.1 NHN XT.
4.1.1 u im.
V cch t chc v qun l cng ty: Cng ty gm c: 1 gim c,ph
gim c,v cc trng phng khc: k thut, k ton, kinh doanh, nhn
s.m bo cho vic gim st, qun l, iu khin cng ty,cng trnh thi
cng mt cch cht ch v chuyn nghip hn.
V ngun lc v b phn k thut: ngun lc ca cng ty va hon
thnh tt cng vic,h c mt tinh thn v trch nhim cao i vi cng vic
ca tng ngi. Ring v b phn k thut ca cng ty th c mt trnh
chuyn mn nghip v vng vng, lun hon thnh tt nhim v c giao,
cng ty c y my mc v dng c nn lun hon thnh cc cng trnh
thi cng ng hn v th rt m bo uy tn vi khch hng ca mnh.
Vvic gi gin, lu tr cc thit k ca cc cng trinh hon thnh: V
vic ny th cng ty rt ch trng,cc bn v thi cng cng nh cc chng t
lin quan n mt cng trnh no c lu tr mt cch khoa hc,va
theo thi gian v va theo ni dung. V vy a gip rt nhiu cho vic tm
kim, theo di, i chiu, qun l v kh tht lc ti liu.
4.1.2 Nhc im
Tuy nhin ngoi nhng u im m cng ty a t c th bn cch cng ty
cng cn mt s nhc im cn khc phc.
Ngun nhn lc cn tng i t nn s lng cng trnh cn qui m nh. V
vy cn c s phn cng cng vic c th trch s chng cho cng vic trn
mt nhn vin, lm kh khn cho vic i chiu v gim st tt cng trnh.
4.2 KIN NGH:
4.2.1 i vi cng ty TNHH K thut Sao Mi.
V cng tc qun l: Do cng ty p dng m hnh qun l b phn k thut
tp trung c b tr gn nh, thun tin cho vic qun l. Cc phng ban, b
phn c chuyn mn cao, i ng nhn vin lnh ngh nn cng vic c
din ra lin tc m bo cho hot ng cng ty ngy cng pht trin.
V gim st thi cng: Vi 6 tun thc tp, nhn chung cng tc gim st thi
cng ti cng ty so vi l thuyt ti trng hc th qu trnh gim st thi cng
c phn nh kp thi, cht ch to iu kin cho vic bo co chnh xc v
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nhanh chng. ng thi phng k thut m bo gim st cht ch trnh gy
tht thot ti sn ca cng ty, m bo cng trnh ang thi cng tin hnh
ng tin t ra.
4.2.2 i vi nh trng.
V kin thc chuyn mn: Qua qu trnh hc tp ti trng, em nhn ra
rng cng tc ging dy ca nh trng st vi thc t, kin thc tng i
rng, trong thi gian hc c thi gian thc hnh, do vy gip em c thm
mt phn kin thc khi i thc tp cng nh l cng vic ca em sau ny.
Tuy nhin, theo em nhn thy hu ht cc doanh nghip hin nay u p
dng khoa hc cng ngh cho vic gim st, thi cng, thit k, c bit l cc
phn mm chuyn dng c nhanh chng, tit kim thi gian. Do vy, em
hi vng rng cc kha sau nh trng to iu kin cho sinh vin c thi
gian thc hnh trn cc phn mm nhiu hn sinh vin khi b ng khi
bc vo thc t.
V s thng nht gia ni dung thc hnh v thc tp tt nghip: Qua
thigian thc tp ti cng ty, em nhn thy ni dung thc hnh tng i y
v ging vi thc t ti cng ty m em ang thc tp.

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KT LUN
Sau khong thi gian 6 tun thc tp cng ty NOVAS, di s cho php ca
ban lanh o cng ty, s ch dn nhit tnh ca k s Nguyn Nh K, anh em cng
nhn xng, cui cng chng em cng a hon thnh xong t thc tp ny.
Qua t thc tp, phn no chng em cng a hiu c cc cng vic chnh
trong thit k, lp t mt t in iu khin trm bm ni ring, v cc thit b t
ng trong ngnh in ni chung. Vic ny l rt quan trng trong cng vic chng
em sau ny, y c th ni l nn tng, l bc u trong vic thc t ha l thuyt
c hc trn trng; gip chng em khng b b ng khi ng trc cc thit b
in thc t lm tt cng vic sau ny.
Tt nhin, trong qu trnh thc tp cn vp phi nhng thiu st nht nh. L do
y l cha c kinh nghim cng nh cha h thng ht li kin thc lin quan
p dng, iu ny lm mt thi gian gii thch ca cc anh trong xng cng
nh phn no dn n gim nng sut lao ng.Chng em rt xin li v iu .
Nhng p li, cc anh y rt vui v, nhit tnh ch dn d l chi tit nh nht,
gip chng em rt nhiu trong qu trnh thc tp, l iu lm chng em cm
thy bit n su sc. Xin chn thnh cm n.
Nng, ngy thng . nm 2013.

SVTH: TRNG MINH HNG

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